Static electricity eliminating device with adjustable diaphragm

By designing an adjustable diaphragm electrostatic elimination device and using an adjustable electrostatic bar assembly in conjunction with the slitting machine, the problem of low electrostatic elimination efficiency of the slitting machine is solved, achieving full-coverage electrostatic elimination and improving production efficiency.

CN223798393UActive Publication Date: 2026-01-13YINGKOU KANGHUI PETROCHEM
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Patent Information

Application Number
CN202423121267.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2026-01-13
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing slitting machines have low efficiency in eliminating static electricity from the diaphragm in the slitting area, and the position of the fixed static bar is not adjustable, resulting in low production efficiency and frequent disassembly and installation.

Method used

An adjustable diaphragm electrostatic elimination device is designed, comprising multiple adjustable electrostatic bar assemblies and a mounting beam. The electrostatic bar assemblies are movable and can be used in conjunction with a slitting machine via adjustable supports to achieve full-coverage electrostatic elimination.

Benefits of technology

It improves the electrostatic elimination efficiency of the diaphragm in the slitting area, avoids frequent disassembly of the fixed electrostatic bar, meets process requirements, and improves production efficiency.

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Abstract

The utility model relates to the technical field of lithium battery diaphragms, in particular to an adjustable diaphragm static electricity elimination device, which comprises a plurality of adjustable static electricity rod assemblies, a plurality of adjustable static electricity rod assemblies and a plurality of adjustable static electricity rod assemblies, the plurality of adjustable electrostatic rod assemblies are respectively and movably mounted on the mounting cross beam; the adjustable supports are connected to the two ends of the mounting cross beam respectively; the adjustable diaphragm static electricity eliminating device is used for being installed on the splitting machine through the adjustable support and matched with a fixed static electricity bar on the splitting machine to achieve full coverage of a winding side station of the splitting machine. The static elimination efficiency of the diaphragm in the slitting area can be improved.
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Description

Technical Field

[0001] This application relates to the field of lithium battery separator technology, and in particular to an adjustable separator static elimination device. Background Technology

[0002] The slitting machine is one of the key pieces of equipment in lithium battery separator production. During the slitting process, static electricity is generated due to friction. If the static charge on the separator is too high, the produced separator will exceed the range of static electricity values. Due to friction, peeling, and compression between the separators, different types of charges accumulate on the surface. When this charge accumulates to a certain level, electrostatic adsorption and discharge phenomena will occur. The accumulation and discharge of static charge can cause certain damage to the separator product, such as adhesion, repulsion, and electrostatic breakdown.

[0003] The slitting area has much higher requirements for static elimination of the diaphragm than other areas. Because the static elimination bar's position is fixed and the distance between it and the diaphragm is not adjustable, the static elimination effect can only be adjusted by regulating the air pressure. When changing to different specifications of the roll material, static electricity may not be eliminated from some sections of the roll being wound by the slitting machine. This results in some produced diaphragms consistently failing to meet static electricity requirements. To meet production demands, it is necessary to frequently disassemble and reinstall the static elimination bar and adjust its air pressure, severely reducing production efficiency. Utility Model Content

[0004] (1) Technical problems to be solved

[0005] This application provides an adjustable diaphragm electrostatic elimination device to solve the problem of low efficiency in eliminating electrostatics in the diaphragm of the slitting area.

[0006] (2) Technical solution

[0007] This application provides an adjustable diaphragm static elimination device, comprising:

[0008] Multiple adjustable electrostatic bar assemblies, the adjustable electrostatic bar assemblies being used to eliminate static electricity in the diaphragm;

[0009] Mounting beam, on which multiple adjustable electrostatic bar assemblies are movably mounted;

[0010] Adjustable supports are respectively connected to both ends of the mounting beam;

[0011] The adjustable diaphragm static elimination device is used to be installed on the slitting machine via the adjustable support, and works in conjunction with the fixed static bar on the slitting machine to achieve full coverage of the winding side station of the slitting machine.

[0012] Furthermore, the adjustable electrostatic bar assembly includes:

[0013] An antistatic bar, used to eliminate static electricity in the diaphragm;

[0014] An electrostatic bar bracket, wherein the electrostatic bar is installed inside the electrostatic bar bracket, and the electrostatic bar bracket is movably mounted on the mounting beam.

[0015] Furthermore, the electrostatic bar is connected to a power supply line, a grounding line, an alarm line, and a start / stop signal line.

[0016] Furthermore, the lengths of the various adjustable electrostatic bar assemblies are not equal.

[0017] Furthermore, the mounting beam has a wire hole for threading the connection line of the electrostatic bar.

[0018] Furthermore, the length of the mounting beam is greater than the total length of the plurality of adjustable electrostatic bar assemblies.

[0019] Furthermore, the adjustable support is provided with an installation adjustment groove, which is used to adjust the installation position of the adjustable diaphragm static elimination device.

[0020] Furthermore, the adjustable diaphragm electrostatic elimination device is installed between the rollers of the slitting machine and between the rollers and the take-up shaft.

[0021] (3) Beneficial effects

[0022] The above-mentioned technical solution of this application has the following advantages:

[0023] The adjustable diaphragm electrostatic eliminator provided in this application comprises multiple adjustable electrostatic bar assemblies movably mounted on a mounting beam. This allows the adjustable electrostatic bar assemblies to adjust their mounting positions on the beam, facilitating coverage of the gaps between the original fixed electrostatic bars on the slitting machine. The adjustable diaphragm electrostatic eliminator is mounted on the slitting machine via adjustable supports, enabling adjustment of its mounting position to ensure the spacing between it and the diaphragm, thus guaranteeing the electrostatic elimination effect. By cooperating multiple adjustable diaphragm electrostatic eliminators with the fixed electrostatic bars on the slitting machine, full coverage of the winding side of the slitting machine can be achieved, meeting the requirements for process electrostatic elimination and improving the efficiency of electrostatic elimination of the diaphragm in the slitting area. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the specific embodiments of this application or the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0025] Figure 1 A schematic diagram of the adjustable diaphragm static elimination device provided in this application;

[0026] Figure 2 for Figure 1 Enlarged view of section A;

[0027] Figure 3 for Figure 1 Enlarged view of section B;

[0028] Figure 4 A schematic diagram of the adjustable diaphragm static eliminator provided in this application after installation;

[0029] Figure 5 This is a schematic diagram of the adjustable diaphragm static eliminator provided in this application after installation.

[0030] Reference numerals: 1. Adjustable antistatic bar assembly; 11. Antistatic bar; 12. Antistatic bar bracket; 2. Mounting beam; 21. Wire hole; 3. Adjustable support; 31. Mounting adjustment groove. Detailed Implementation

[0031] The specific embodiments of this application will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this application, but are not intended to limit the scope of this application.

[0032] In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0033] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0034] References to "one embodiment" or "some embodiments" in this specification mean that one or more embodiments of this application include a specific feature, structure, or characteristic described in connection with that embodiment. Therefore, the phrases "in one embodiment," "in some embodiments," "in other embodiments," "in still other embodiments," etc., appearing in different parts of this specification do not necessarily refer to the same embodiment, but rather mean "one or more, but not all, embodiments," unless otherwise specifically emphasized.

[0035] The specific embodiments of this application will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this application, but are not intended to limit the scope of this application.

[0036] like Figures 1 to 3 As shown in the figure, this application provides an adjustable diaphragm static elimination device, including: a plurality of adjustable static bar assemblies 1, the adjustable static bar assemblies 1 being used to eliminate static electricity in the diaphragm; a mounting beam 2, the plurality of adjustable static bar assemblies 1 being movably mounted on the mounting beam 2; and adjustable supports 3, the adjustable supports 3 being respectively connected to both ends of the mounting beam 2; the adjustable diaphragm static elimination device is used to be mounted on a slitting machine via the adjustable supports 3, and cooperates with the fixed static bars on the slitting machine to achieve full coverage of the winding side station of the slitting machine.

[0037] Excessive static electricity on the diaphragm surface can be harmful to human health and affect the quality of the diaphragm product, causing changes in its physical properties and consequently impacting battery performance. Because the original fixed static bar on the slitting machine has gaps between its components after installation, and the installation position and angle of the static bar are not adjustable, static electricity on some parts of the diaphragm on the winding shaft cannot be completely eliminated. Furthermore, once the slitting machine reaches a certain speed, the performance of the original static bar cannot meet the process requirements for static electricity elimination, and adjustments to the product process can also lead to increased static electricity.

[0038] The adjustable diaphragm static elimination device provided in this application embodiment has multiple adjustable static bar assemblies that are movably mounted on the mounting beam, so that the adjustable static bar assemblies can adjust their mounting positions on the mounting beam, thereby facilitating the adjustable static bar assemblies to cover the gaps between the original fixed static bars of the slitting machine.

[0039] Without the adjustable diaphragm static elimination device provided in this application embodiment, when the diaphragm roll specifications change, the diaphragm roll in the gap portion cannot eliminate static electricity because there are gaps between the original fixed static bar of the slitting machine after installation. Therefore, it is necessary to remove the original fixed static bar and reinstall it in a different position, which is quite cumbersome.

[0040] After installing the adjustable diaphragm electrostatic eliminator provided in this application embodiment, it is only necessary to adjust the installation position of the adjustable electrostatic bar assembly on the installation beam to cover the gap between the original fixed electrostatic bars. By cooperating multiple adjustable diaphragm electrostatic eliminators with the fixed electrostatic bars on the slitting machine, full coverage of the winding side station of the slitting machine can be achieved, meeting the requirements for process electrostatic elimination and improving the efficiency of electrostatic elimination of the diaphragm in the slitting area.

[0041] like Figure 2 As shown, in some embodiments, the adjustable electrostatic bar assembly 1 includes: an electrostatic bar 11 for eliminating static electricity in the diaphragm; and an electrostatic bar support 12, in which the electrostatic bar 11 is installed, and the electrostatic bar support 12 is movably installed on the mounting beam 2.

[0042] In some embodiments, the electrostatic bar 11 is connected to a power supply line, a grounding line, an alarm line, and a start / stop signal line.

[0043] The anti-static bar is connected to two 24V power lines (P24, N24), one grounding line (GND), one alarm line (ALM), and one start / stop signal line (STOP). The start signal for the anti-static bar uses the normally closed contact of an intermediate relay. The adjustable diaphragm anti-static device can be fully automated, automatically starting and stopping, while also providing fault feedback signals.

[0044] In some embodiments, the lengths of the various adjustable electrostatic bar assemblies 1 are not equal.

[0045] The length of the adjustable electrostatic bar assembly can be determined according to the gap between the fixed electrostatic bars of the slitting machine. Since the gap between the fixed electrostatic bars of the slitting machine is usually different, the length of each adjustable electrostatic bar assembly is also not equal. The length of the adjustable electrostatic bar assembly only needs to be able to completely cover the gap between the fixed electrostatic bars of the slitting machine.

[0046] like Figure 3As shown, in some embodiments, the mounting beam 2 has a wire hole 21 for threading the connection line of the electrostatic rod 11.

[0047] In some embodiments, the length of the mounting beam 2 is greater than the total length of the plurality of adjustable electrostatic bar assemblies 1.

[0048] Since the adjustable electrostatic bar assembly needs to be adjusted in position on the mounting beam, the length of the mounting beam needs to be greater than the total length of the multiple adjustable electrostatic bar assemblies, so as to provide space for position adjustment of the multiple adjustable electrostatic bar assemblies.

[0049] like Figure 2 As shown, in some embodiments, the adjustable support 3 is provided with an installation adjustment groove 31, which is used to adjust the installation position of the adjustable diaphragm static elimination device.

[0050] The adjustable diaphragm static eliminator is mounted on the slitting machine via the adjustable support, allowing the device to adjust its position on the slitting machine to ensure the spacing between it and the diaphragm and thus guarantee the static eliminator effect.

[0051] In some embodiments, the adjustable diaphragm electrostatic elimination device is respectively installed between the slitting rollers and between the slitting rollers and the take-up shaft of the slitting machine.

[0052] like Figure 4 and Figure 5 As shown, the two adjustable diaphragm static elimination devices include two static bar supports and four static bars, which are respectively installed between the guide roller 1 and guide roller 2 of the slitting machine and between guide roller 2 and the take-up shaft. This achieves full coverage of the workstation on the take-up side of the slitting machine, which not only avoids the problem of frequently adjusting the position of the fixed static bars of the slitting machine, but also solves the problem of static leakage in some rolls of material on the take-up side of the original slitting machine, so that the diaphragm product achieves the purpose of static elimination.

[0053] The adjustable diaphragm static elimination device provided in this application embodiment can cooperate with the fixed static bar on the slitting machine to achieve full coverage of the winding side station of the slitting machine. This avoids the frequent disassembly and installation of the fixed static bar when the diaphragm roll specifications change. The process will not affect the system operation when adjusting the width of the film roll. It improves production efficiency and saves manpower and time costs while meeting the static elimination requirements of the process.

[0054] Those skilled in the art will clearly understand that, for the sake of convenience and brevity, the above-described division of functional units and modules is merely an example. In practical applications, the above functions can be assigned to different functional units and modules as needed, that is, the internal structure of the device can be divided into different functional units or modules to complete all or part of the functions described above. The functional units and modules in the embodiments can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. Furthermore, the specific names of the functional units and modules are only for easy differentiation and are not intended to limit the scope of protection of this application.

[0055] It should be clarified that the various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referred to mutually. Each embodiment focuses on describing the differences from other embodiments. This application is not limited to the specific structures described above and shown in the figures. Furthermore, for the sake of brevity, detailed descriptions of known methods and techniques are omitted here.

[0056] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application, and should all be included within the protection scope of this application.

Claims

1. An adjustable diaphragm static eliminator characterized by, The application relates to a kind of adjustable diaphragm static electricity eliminating devices. A plurality of adjustable static bar assemblies for eliminating diaphragm static electricity are included. A mounting beam is provided, and the plurality of adjustable static bar assemblies are movably mounted on the mounting beam respectively. Adjustable supports are connected at both ends of the mounting beam respectively. The adjustable diaphragm static electricity eliminating device is mounted on a slitting machine through the adjustable supports, and cooperates with fixed static bars on the slitting machine to achieve full coverage of the winding side station of the slitting machine.

2. The adjustable diaphragm static eliminator of claim 1, wherein, The adjustable static bar assembly includes: A static bar for eliminating diaphragm static electricity. A static bar support is provided, and the static bar is mounted in the static bar support.

3. The adjustable diaphragm static eliminator of claim 2, wherein, The static bar is movably mounted on the mounting beam.

4. The adjustable diaphragm static eliminator of claim 1, wherein, The static bar is respectively connected with a power line, a grounding line, an alarm line and a start-stop signal line.

5. The adjustable diaphragm static eliminator of claim 2, wherein, The lengths of the adjustable static bar assemblies are not equal.

6. The adjustable diaphragm static eliminator of claim 1, wherein, The mounting beam is provided with a threading hole for threading the connection lines of the static bar.

7. The adjustable diaphragm static eliminator of claim 1, wherein, The length of the mounting beam is greater than the total length of the plurality of adjustable static bar assemblies.

8. The adjustable diaphragm static eliminator of claim 1, wherein, The adjustable supports are provided with mounting and adjusting grooves for adjusting the mounting position of the adjustable diaphragm static electricity eliminating device. The adjustable diaphragm static electricity eliminating device is mounted between the over rollers of the slitting machine and between the over rollers and the winding shaft.