Impurity removal equipment in bottle cap machining process
By combining a motor-driven shaking frame and an ultrasonic generator with the cavitation effect of water medium, a cleaning device was developed to address the problem of low cleaning efficiency for bottle caps, achieving a highly efficient and comprehensive cleaning effect that meets the high cleanliness requirements for bottle caps.
Patent Information
- Application Number
- CN202520194905.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-08
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-02-08
AI Technical Summary
In existing technologies, bottle cap impurity removal mainly relies on manual screening or simple mechanical cleaning, which is inefficient and cannot ensure high-precision impurity removal results.
The device employs a motor-driven shaking frame structure combined with an ultrasonic generator. It removes impurities from the bottle cap surface through mechanical shaking and high-frequency vibration, and utilizes the water medium to create a cavitation effect, which, in conjunction with a multi-layer filtration system, removes impurities.
It achieves efficient and comprehensive bottle cap cleaning, significantly improves the impurity removal effect, meets the high cleanliness requirements, and avoids the inefficiency and incompleteness of manual cleaning.
Smart Images

Figure CN223801096U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to bottle lid processing technical field, concretely is a kind of impurity removal equipment in bottle lid processing process. BACKGROUND
[0002] As a common packaging component, bottle caps are widely used in food, beverage, pharmaceutical and chemical industries, and are required to have high cleanliness and impurity-free characteristics. During the production and processing of bottle caps, small impurities such as debris and dust may be introduced during mold forming, cutting processing and subsequent processing. If these impurities are not removed in time, they will not only affect the appearance quality of the bottle cap, but also may contaminate the loaded material, thereby affecting the quality of the product and the user experience.
[0003] Traditional bottle cap impurity removal methods mainly rely on manual screening or simple mechanical cleaning. However, manual cleaning is inefficient and cannot ensure high-precision impurity removal. UTILITY MODEL CONTENT
[0004] To overcome the deficiencies of the prior art, the utility model provides an impurity removal equipment in bottle cap processing process, which solves the problem that current bottle cap impurity removal methods mainly rely on manual screening or simple mechanical cleaning, and manual cleaning is inefficient and cannot ensure high-precision impurity removal.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an impurity removal equipment in bottle cap processing process, comprising a base, a water tank is arranged on the upper surface of the base, fixed frames are fixedly connected on both sides of the upper surface of the base, a connecting seat is fixedly connected to the middle part of the fixed frame, a supporting rod is fixedly connected inside the connecting seat, sliding blocks are slidingly connected on both sides of the outer wall of the supporting rod, connecting blocks one and two are fixedly connected on the outer wall of the two sliding blocks respectively, a motor is fixedly connected inside the connecting block one, a fixed rod is fixedly connected to one side of the connecting block two, a connecting plate is fixedly connected to the output end of the motor, a pull rod is rotatably connected to one side of the connecting plate, the pull rod is rotatably connected to the outer wall of the fixed rod on one side, supporting plates are fixedly connected to the lower surfaces of the sliding blocks, a shaking frame one is fixedly connected to the lower surface of the supporting plate, a connecting frame is fixedly connected to one side of the outer wall of the connecting block two, a shaking frame two is fixedly connected to the bottom end of the connecting frame, an installation plate is installed on the inner wall of the water tank, and an ultrasonic generator is installed on the surface of the installation plate.
[0006] As a preferred technical scheme of the utility model, one side of the upper surface of the base is fixedly connected with a water pump, an input end of the water pump is fixedly connected with a water suction pipe, one end of the water suction pipe is fixedly connected with the lower part of one side of the water tank, an output end of the water pump is fixedly connected with a water outlet pipe, one end of the water outlet pipe is fixedly connected with a shunt pipe, the outer wall of the shunt pipe is fixedly connected with a spray head.
[0007] As a preferred technical scheme of the utility model, the lower middle part of one side of the water tank is provided with a fixed plate, one side of the fixed plate is fixedly connected with filter plate one, filter plate two and filter plate three from top to bottom, one side of filter plate one, filter plate two and filter plate three is installed on the inner wall of the water tank.
[0008] As a preferred technical scheme of the utility model, the surface of the connecting seat is provided with a through groove on both sides, the lower surface of the through groove is provided with a sliding groove, the outer wall of the sliding block is slidingly connected with the inner wall of the through groove, and the outer wall of the supporting plate is slidingly connected with the inner wall of the sliding groove.
[0009] As a preferred technical scheme of the utility model, the outer wall of the sliding block is fixedly connected with a spring on both sides, the spring is sleeved on the outer wall of the supporting rod, and one end of the spring is fixedly connected with the inner wall of the through groove on both sides.
[0010] As a preferred technical scheme of the utility model, the spray head is arranged above the shaking frame one.
[0011] Compared with the prior art, the utility model provides a kind of impurity removal equipment in bottle cap processing process, with following beneficial effects:
[0012] The impurity removal equipment in bottle cap processing process, through the rotation of motor drive connecting plate, connecting plate drives shaking frame one and shaking frame two to shake back and forth by the rotary connection between pull rod and fixed rod, through shaking effect, can make the adhering impurities on the surface of bottle cap separate under the action of mechanical force, simultaneously, ultrasonic generator generates high frequency vibration after being electrified, forms strong cavitation effect through water medium, to effectively strip the tiny particle impurities in the surface and gap of bottle cap, simultaneously, without causing damage to the surface of bottle cap, realizes multilevel cleaning mechanism, significantly improves the comprehensiveness and efficiency of cleaning, meets the demand of high cleanliness of bottle cap. ACCURACY OF DRAWINGS
[0013] Figure 1 is the perspective view of the utility model;
[0014] Figure 2 is the side view of the utility model;
[0015] Figure 3 is the sectional view of the utility model;
[0016] Figure 4 The utility model discloses a structure explosion map.
[0017] In the drawing: 1, base; 2, water tank; 3, fixed frame; 4, connecting seat; 5, support rod; 6, sliding block; 7, connecting block one; 8, connecting block two; 9, motor; 10, connecting plate; 11, pull rod; 12, fixed rod; 13, support plate; 14, shake frame one; 15, connecting frame; 16, shake frame two; 17, spring; 18, mounting plate; 19, ultrasonic generator; 20, fixed plate; 21, filter plate one; 22, filter plate two; 23, filter plate three; 24, water pump; 25, water suction pipe; 26, water outlet pipe; 27, shunt pipe; 28, spray head; 29, through slot; 30, sliding slot. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model. Embodiment one
[0019] Please refer to Figures 1-4 In the embodiment, the impurity removal equipment in the bottle cap processing process includes base 1, the upper surface of base 1 is provided with water tank 2, the two sides of the upper surface of base 1 are fixedly connected with fixed frame 3, the middle part of fixed frame 3 is fixedly connected with connecting seat 4, connecting seat 4 is fixedly connected with support rod 5 in the inside, the outer walls of support rod 5 are slidably connected with sliding block 6 on the two sides, the outer walls of the two sliding blocks 6 are fixedly connected with connecting block one 7 and connecting block two 8 respectively, the inside of connecting block one 7 is fixedly connected with motor 9, one side of connecting block two 8 is fixedly connected with fixed rod 12, the output end of motor 9 is fixedly connected with connecting plate 10, one side of connecting plate 10 is rotatably connected with pull rod 11, one side of pull rod 11 is rotatably connected to the outer wall of fixed rod 12, the lower surfaces of sliding block 6 are fixedly connected with support plate 13, the lower surface of support plate 13 is fixedly connected with shake frame one 14, the outer wall of connecting block two 8 is fixedly connected with connecting frame 15 on one side, the bottom end of connecting frame 15 is fixedly connected with shake frame two 16, the inner wall of water tank 2 is installed with mounting plate 18, the surface of mounting plate 18 is installed with ultrasonic generator 19;
[0020] In this embodiment, by placing the bottle cap in the shaking frame one 14 and the shaking frame two 16, and then starting the motor 9 to drive the connecting plate 10 to rotate, and then the connecting plate 10 drives the pull rod 11 to move, under the cooperation of the fixed rod 12, the two sliding blocks 6 can slide on the support rod 5, thereby driving the shaking frame one 14 and the shaking frame two 16 to shake back and forth in the water tank 2, so that the impurities attached to the surface of the bottle cap can be separated, and at the same time, the ultrasonic generator 19 is started to generate high-frequency vibration, and through the water medium, a strong cavitation effect is formed, thereby effectively stripping the tiny particle impurities in the surface and gap of the bottle cap.
[0021] Further, the upper surface of the base 1 is fixedly connected with a water pump 24, the input end of the water pump 24 is fixedly connected with a water suction pipe 25, one end of the water suction pipe 25 is fixedly connected to the lower part of one side of the water tank 2, the output end of the water pump 24 is fixedly connected with a water outlet pipe 26, one end of the water outlet pipe 26 is fixedly connected with a shunt pipe 27, the outer wall of the shunt pipe 27 is fixedly connected with a spray head 28;
[0022] Among them, the water in the water tank 2 is sucked by the water pump 24 and transported to the water outlet pipe 26 through the water suction pipe 25, the water outlet pipe is connected with the shunt pipe 27, and the water is sprayed to the surface of the bottle cap through the spray head 28 on the shunt pipe, which can wash away the loose impurities, and the position of the spray head 28 is set above the shaking frame one 14, so as to better cover the surface of the bottle cap.
[0023] Further, a fixed plate 20 is installed on the lower part of one side of the water tank 2, the fixed plate 20 is fixedly connected with a filter plate one 21, a filter plate two 22 and a filter plate three 23 from top to bottom on one side, and the filter plate one 21, the filter plate two 22 and the filter plate three 23 are installed on the inner wall of the water tank 2 on one side;
[0024] Among them, the waste water and impurities after washing flow back to the water tank 2, the waste water is filtered by the filter plate one 21, the filter plate two 22 and the filter plate three 23 in the lower part of the water tank in stages, the larger impurities are preliminarily intercepted, and the fine particle impurities are further treated by the subsequent filter plate, so as to ensure the recycling of the water quality in the water tank.
[0025] Further, the surface of the connecting seat 4 is provided with a through groove 29 on both sides, the lower surface of the through groove 29 is provided with a sliding groove 30, the outer wall of the sliding block 6 is slidably connected to the inner wall of the through groove 29, and the outer wall of the support plate 13 is slidably connected to the inner wall of the sliding groove 30; the outer wall of the sliding block 6 is fixedly connected with a spring 17 on both sides, the spring 17 is sleeved on the outer wall of the support rod 5, and one end of the spring 17 is fixedly connected to the inner wall of the through groove 29 on both sides;
[0026] The slider 6 slides on the support rod 5 and is ensured to move smoothly through the through slot 29 and the sliding slot 30, and the spring 17 on both sides of the slider 6 can provide a return force, so that the slider 6 can always keep proper stress balance during shaking and can buffer the impact that may be generated during movement.
[0027] Preferably, the spray head 28 is arranged above the shaking frame one 14.
[0028] The working principle and use process of the utility model are as follows: by placing the bottle cap in the shaking frame one 14 and the shaking frame two 16, the water in the water tank 2 is sucked into the water pump 24 and is delivered to the water outlet pipe 26 through the water suction pipe 25, the water outlet pipe is connected with the shunt pipe 27, the water is sprayed to the bottle cap surface through the spray head 28 on the shunt pipe, the loose impurities can be washed away, the position of the spray head 28 is arranged above the shaking frame one 14, so as to better cover the bottle cap surface, then the motor 9 is started to drive the connecting plate 10 to rotate, and then the connecting plate 10 drives the pull rod 11 to move, under the cooperation of the fixed rod 12, the two sliders 6 can relatively slide on the support rod 5, so that the shaking frame one 14 and the shaking frame two 16 can be shaken back and forth in the water tank 2, the impurities attached to the bottle cap surface can be separated, at the same time, the ultrasonic generator 19 is started, high frequency vibration is generated, and strong cavitation effect is formed through the water medium, so that the micro-particle impurities in the bottle cap surface and the gap can be effectively stripped.
[0029] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features. Any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model, should be included in the protection scope of the utility model.
Claims
1. A device for removing impurities in the process of processing bottle caps, comprising a base (1), characterized in that: A water tank (2) is provided on the upper surface of the base (1). Fixing frames (3) are fixedly connected to both sides of the upper surface of the base (1). A connecting seat (4) is fixedly connected to the middle of the fixing frame (3). A support rod (5) is fixedly connected inside the connecting seat (4). Sliding blocks (6) are slidably connected to both sides of the outer wall of the support rod (5). A connecting block one (7) and a connecting block two (8) are fixedly connected to the outer walls of the two sliding blocks (6) respectively. A motor (9) is fixedly connected inside the connecting block one (7). A fixing rod (12) is fixedly connected to one side of the connecting block two (8). The output end of the motor (9) is fixed. A connecting plate (10) is connected, and a pull rod (11) is rotatably connected to one side of the connecting plate (10). One side of the pull rod (11) is rotatably connected to the outer wall of the fixed rod (12). A support plate (13) is fixedly connected to the lower surface of the slider (6). A shaking frame (14) is fixedly connected to the lower surface of the support plate (13). A connecting frame (15) is fixedly connected to one side of the outer wall of the connecting block (8). A shaking frame (16) is fixedly connected to the bottom end of the connecting frame (15). An installation plate (18) is installed on the inner wall of the water tank (2). An ultrasonic generator (19) is installed on the surface of the installation plate (18).
2. A device for removing foreign matter in the process of processing a bottle cap according to claim 1, wherein: A water pump (24) is fixedly connected to one side of the upper surface of the base (1). A suction pipe (25) is fixedly connected to the input end of the water pump (24). One end of the suction pipe (25) is fixedly connected to the lower side of the water tank (2). A water outlet pipe (26) is fixedly connected to the output end of the water pump (24). A diversion pipe (27) is fixedly connected to one end of the water outlet pipe (26). A nozzle (28) is fixedly connected to the outer wall of the diversion pipe (27).
3. A device for removing foreign matter in the process of processing a bottle cap according to claim 1, characterized in that: A fixing plate (20) is installed on the lower middle part of one side of the water tank (2). Filter plate one (21), filter plate two (22) and filter plate three (23) are fixedly connected from top to bottom on one side of the fixing plate (20). Filter plate one (21), filter plate two (22) and filter plate three (23) are installed on one side of the inner wall of the water tank (2).
4. The device for removing impurities in the process of bottle cap processing according to claim 1, characterized in that: Both sides of the surface of the connecting seat (4) are provided with through grooves (29), and the lower surface of the through grooves (29) is provided with sliding grooves (30). The outer wall of the slider (6) is slidably connected to the inner wall of the through groove (29), and the outer wall of the support plate (13) is slidably connected to the inner wall of the sliding groove (30).
5. The device for removing impurities in the process of bottle cap processing according to claim 1 or 4, characterized in that: Springs (17) are fixedly connected to both sides of the outer wall of the slider (6). The springs (17) are sleeved on the outer wall of the support rod (5). One end of the springs (17) is fixedly connected to both sides of the inner wall of the through groove (29).
6. A device for removing foreign matter in the process of processing a bottle cap according to claim 2, wherein: The nozzle (28) is positioned above the shaking frame (14).