Filter element loading device and automatic gun head boxing equipment

Abstract

The utility model discloses a filter element mounting device and automatic gun head boxing equipment, the filter element mounting device comprises a mounting rack, a lifting device and an adsorption device, and the lifting device is mounted on the mounting rack. The lifting device drives the adsorption device to ascend and descend, the adsorption device comprises at least two adsorption areas which are independently arranged to form negative pressure, and the adsorption areas are configured to be used for adsorbing filter elements. According to the filter element mounting device, the adsorption areas on the adsorption device are independently arranged, negative pressure is independently formed in each adsorption area, the negative pressure suction force of the adsorption filter element is improved, the falling condition of the adsorption filter element is reduced, and therefore the labor intensity of mounting the filter element is effectively reduced through the filter element mounting device.

Description

TECHNICAL FIELD

[0001] The utility model relates to charging equipment technical field, especially a kind of filter core device and gun head automatic boxing equipment. BACKGROUND

[0002] When medical instrument is processed, for example, when TIP head (gun head) is assembled, the traditional TIP head process is generally mainly manually intervened, and is additionally equipped with a hand pressing equipment. Specifically, after TIP head is produced by injection molding machine, mechanical arm takes out and transports TIP head to frame body for loading. After frame body is filled, TIP head is manually taken out one by one and placed on separate filter core equipment for hand pressing. Then, filter core is manually placed above TIP head, and hand pressing is performed. Finally, the prepared TIP head with filter core is manually boxed.

[0003] However, when filter core and TIP head are assembled, the labor intensity of staff for installing filter core is large.

[0004] Therefore, how to reduce the labor intensity of installing filter core is a technical problem to be solved by the person skilled in the art. CONTENT OF UTILITY MODEL

[0005] The utility model aims to provide a kind of filter core device to reduce the labor intensity of installing filter core.

[0006] The filter core device provided in the present application comprises:

[0007] A fixing frame is provided.

[0008] A lifting device is installed on the fixing frame.

[0009] An adsorption device is driven to lift by the lifting device, and the adsorption device comprises at least two independently arranged adsorption areas for forming negative pressure, and the adsorption areas are configured to adsorb filter cores.

[0010] Optionally, the filter core device further comprises:

[0011] A support frame is fixedly connected to the telescopic end of the lifting device.

[0012] A plurality of ejector pins are installed on the support frame, and the ejector pins are arranged in an array and correspond to filter cores one by one.

[0013] A guide device is fixedly connected to the top end of the support frame, and the guide device is slidably connected to the adsorption device. The bottom end of the guide device is located at the bottom end of the adsorption device, and the bottom end of the guide device is provided with a limiting block capable of abutting against the bottom end of the adsorption device.

[0014] Optionally, in the filter cartridge loading device, the adsorption device comprises an adsorption body, a plurality of adsorption areas are formed in the adsorption body, a filter cartridge profiled suction port corresponding to one filter cartridge is arranged at the bottom end of each adsorption area of the adsorption body, and the filter cartridge profiled suction port is used for adsorbing the filter cartridge; the ejector pin is in sliding sealing fit with the top end of the adsorption body and can extend into the filter cartridge profiled suction port to push out the filter cartridge.

[0015] Optionally, in the filter cartridge loading device, a filter cartridge mounting rack is further arranged, the filter cartridge mounting rack is used for placing the filter cartridge, the bottom end of the adsorption device is provided with a positioning mechanism setting position and a positioning member detachably mounted on the positioning mechanism setting position, the positioning member is used for positioning the filter cartridge profiled suction port and the filter cartridge mounting and placing position on the filter cartridge mounting rack, and the filter cartridge mounting rack is provided with a positioning hole matched with the positioning member.

[0016] Optionally, in the filter cartridge loading device, an elastic mechanism is further arranged, opposite ends of the elastic mechanism in the extension direction are connected with the support frame and the adsorption device, so as to provide a rebound force for the adsorption device moving away from the support frame.

[0017] Optionally, in the filter cartridge loading device, the guide device comprises:

[0018] a guide rod, one end of the guide rod is fixedly connected with the support frame;

[0019] a bearing, the bearing is mounted on the adsorption device and is sleeved on the outer side of the guide rod, and the guide rod and the bearing are in sliding fit.

[0020] Optionally, in the filter cartridge loading device, a vacuum generator is further arranged, the vacuum generator is connected with the adsorption areas one by one.

[0021] The filter cartridge profiled suction ports are arranged in an array, a guide surface for the ejector pin to pass through is arranged at the joint position of the filter cartridge profiled suction ports and the adsorption areas, and a gap is arranged between the outer peripheral surface of the ejector pin and the inner wall of the filter cartridge profiled suction port.

[0022] Optionally, in the filter cartridge loading device, the adsorption areas on the adsorption body comprise a first sealing plate and a second sealing plate arranged in sequence from top to bottom, the first sealing plate is matched with the gap of the ejector pin, the second sealing plate is in sliding sealing fit with the ejector pin, and the second sealing plate is made of an elastic material.

[0023] Optionally, in the filter core loading device, a filter core cleaning device, a filter core mounting rack and a filter core containing box located at one side of the filter core mounting rack are further included, the filter core mounting rack is used for placing the filter core, the filter core containing box is used for containing the filter core on the filter core mounting rack, and the filter core cleaning device is used for cleaning the surface of the filter core mounting rack to the filter core containing box.

[0024] The gun head automatic boxing equipment comprises a filter core loading device, and the filter core loading device is any one of the filter core loading devices.

[0025] In the technical scheme, the filter core loading device comprises a mounting rack, a lifting device and a suction device, and the lifting device is mounted on the mounting rack.

[0026] According to the above description, in the filter core loading device, the suction areas of the suction device are independently arranged, each suction area independently forms a negative pressure, the negative pressure suction force of the suction filter core is improved, and the situation that the suction filter core falls is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the embodiment or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of the provided drawings.

[0028] Figure 1 The top view of the filter core loading device provided by the embodiment of the present application is shown in the figure.

[0029] Figure 2 The bottom view of the filter core loading device provided by the embodiment of the present application is shown in the figure.

[0030] Figure 3 The partial view of the filter core loading device provided by the embodiment of the present application is shown in the figure.

[0031] Figure 4 The side view of the filter core loading device provided by the embodiment of the present application is shown in the figure.

[0032] Figure 5 The position structure diagram of the lifting device and the suction device provided by the embodiment of the present application is shown in the figure.

[0033] Figure 6A bottom view of the adsorption body provided in an embodiment of this utility model;

[0034] Figure 7 This is a schematic diagram of the automatic gun head boxing device provided in an embodiment of the present invention.

[0035] in Figures 1-7 middle:

[0036] 1-Fixed frame, 2-Lifting device;

[0037] 3-Adsorption device, 301-Filter element conformal suction port, 302-Adsorption body, 30201-First sealing plate, 30202-Second sealing plate;

[0038] 4-Support frame, 5-Ejector pin, 6-Guide device, 601-Guide rod, 7-Vacuum generator, 8-Elastic mechanism, 9-Transverse module, 10-Filter, 11-Feeding production line, 12-Unloading production line, 13-Rotary cylinder, 14-Pneumatic handling mechanism, 15-Three-axis module, 16-Nozzle mechanism. Detailed Implementation

[0039] The core of this utility model is to provide a filter element installation device to reduce the labor intensity of filter element installation.

[0040] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0041] Please refer to Figures 1 to 7 .

[0042] In one specific embodiment, the filter cartridge mounting device provided by this utility model includes a fixing frame 1, a lifting device 2, and an adsorption device 3, wherein the lifting device 2 is mounted on the fixing frame 1. The lifting device 2 drives the adsorption device 3 to rise and fall. Specifically, the lifting device 2 can be a linear motor, a cylinder, or a hydraulic cylinder, etc., and the lifting height of the lifting device 2 relative to the adsorption device 3 can be set as needed, which is not specifically limited in this application.

[0043] The adsorption device 3 includes at least two independently configured adsorption zones that create a negative pressure, the adsorption zones being configured to adsorb filter cartridges. For example, the adsorption device 3 includes two independently configured adsorption zones arranged sequentially in a horizontal direction. Alternatively, the adsorption device 3 includes three or more independently configured adsorption zones, for example, the adsorption device 3 includes two independently configured adsorption zones, and the four adsorption zones are arranged in two rows and two columns.

[0044] In one specific embodiment, the filter element is adsorbed by negative pressure. When the filter element needs to be discharged, gas can be injected into the adsorption area, and the filter element is pushed out under the action of gas pressure.

[0045] In another specific embodiment, the filter element mounting device further comprises a support frame 4 and a ejector pin 5, the telescopic end of the lifting device 2 is fixedly connected with the support frame 4, that is, the lifting device 2 drives the support frame 4 to lift. The ejector pin 5 is installed on the support frame 4, the ejector pin 5 is arranged in an array and corresponds to the filter element one by one. In use, the ejector pin 5 corresponds to the filter element one by one to push out the filter element adsorbed on the filter element mounting device. When the filter element is pushed out through the one-to-one correspondence between the ejector pin 5 and the filter element, the situation that part of the filter element is stuck and needs to be manually taken out by the worker is avoided, and the labor intensity of installing the filter element is further reduced.

[0046] Specifically, the filter element mounting device further comprises a guide device 6, the top end of the guide device 6 is fixedly connected with the support frame 4, the guide device 6 is slidably connected with the adsorption device 3, and the bottom end of the guide device 6 is located at the bottom end of the adsorption device 3. The bottom end of the guide device 6 is provided with a limiting block capable of abutting against the bottom end of the adsorption device 3. Through the setting of the guide device 6, the adsorption device 3 moves along a preset path relative to the support frame 4.

[0047] As can be known from the above description, in the filter element mounting device provided in the specific embodiment of the present application, the adsorption regions on the adsorption device 3 are independently arranged, and each adsorption region independently forms a negative pressure to improve the negative pressure suction force of the adsorbed filter element and reduce the situation that the filter element falls off. Therefore, the filter element mounting device provided in the present application effectively reduces the labor intensity of installing the filter element.

[0048] In one specific embodiment, the adsorption device 3 comprises an adsorption body 302, a plurality of adsorption regions are formed in the adsorption body 302, and the bottom end of each adsorption region on the adsorption body 302 is respectively provided with a filter element profile suction port 301 corresponding to the filter element one by one. The filter element profile suction port 301 is used for adsorbing the filter element. Through the setting of the filter element profile suction port 301, the filter element is conveniently adsorbed.

[0049] The ejector pin 5 is in sliding sealing cooperation with the top end of the adsorption body 302 and can extend into the filter element profile suction port 301 to push out the filter element. Specifically, the filter element profile suction ports 301 in each adsorption region are arranged in an array.

[0050] In one specific embodiment, the filter element mounting device further comprises a filter element mounting frame, the filter element mounting frame is used for placing the filter element, the bottom end of the adsorption device 3 is provided with a positioning mechanism setting position and a positioning piece which is detachably installed on the positioning mechanism setting position. The positioning piece is used for positioning the filter element profile suction port 301 and the mounting and placing position of the filter element on the filter element mounting frame. The filter element mounting frame is provided with a positioning hole matched with the positioning piece.

[0051] In an embodiment, the guiding device 6 comprises a guide rod 601 and a bearing, the guide rod 601 is fixedly connected to the support frame 4 at one end. The bearing is installed on the adsorption device 3 and is sleeved on the outer side of the guide rod 601, and the guide rod 601 and the bearing are in sliding fit. By arranging the bearing, the sliding path of each position of the adsorption device 3 relative to the guide rod 601 is consistent, thereby improving the adsorption rate of the filter element.

[0052] In an embodiment, the filter element loading device further comprises an elastic mechanism 8, the opposite ends of the elastic mechanism 8 in the extension direction are connected to the support frame 4 and the adsorption device 3, so as to provide a rebound force for the adsorption device 3 to move away from the support frame 4. Specifically, the elastic mechanism 8 can be a spring, and the spring is sleeved on the outer periphery of the guide rod 601. Specifically, by arranging the elastic mechanism 8, the spring is compressed during the descent of the adsorption device 3, thereby playing a buffering role. At the same time, when the lifting device 2 drives the adsorption device 3 to ascend, the spring is elongated, thereby facilitating the upward movement of the ejector pin 5 relative to the filter element profiling suction port 301.

[0053] In an embodiment, the filter element loading device further comprises a vacuum generator 7, and the vacuum generator 7 is connected to the adsorption area one by one. For example, when the adsorption area is provided with four, the vacuum generator 7 is also provided with four, thereby ensuring that each adsorption area has sufficient adsorption force.

[0054] In order to improve the air purification effect, preferably, the air outlet end of the vacuum generator 7 is provided with a filter 10 to purify the gas entering the adsorption area.

[0055] In specific use, negative pressure is generated by the vacuum generator 7, and the negative pressure air is filtered by the filter 10 to enter four independent adsorption areas, each adsorption area corresponds to one vacuum generator 7, thereby avoiding mutual influence and facilitating the increase of negative pressure suction force.

[0056] The filter element profiling suction port 301 is specifically arranged in an array. The junction position of the filter element profiling suction port 301 and the adsorption area is a guide surface for the ejector pin 5 to pass through, and specifically, the guide surface can be a conical structure gradually expanding upward. A gap is arranged between the outer peripheral surface of the ejector pin 5 and the inner wall of the filter element profiling suction port 301, and by arranging the gap, the friction between the ejector pin 5 and the inner wall of the filter element profiling suction port 301 is reduced, thereby improving the stability of the filter element adsorption.

[0057] In a specific embodiment, the adsorption region on the adsorption body 302 includes a first sealing plate 30201 and a second sealing plate 30202 arranged in sequence from top to bottom, the first sealing plate 30201 is gap-fitted with the ejector pin 5, the second sealing plate 30202 is slidingly sealed with the ejector pin 5, and the second sealing plate 30202 is made of elastic material. In order to realize overall installation and sealing, the first sealing plate 30201 is made of hard material, and if it is slidingly sealed with the ejector pin 5, it will cause the ejector pin 5 to slide poorly and the sliding surface to be damaged. The first sealing plate 30201 is gap-fitted with the ejector pin 5 to reduce the friction between the first sealing plate 30201 and the ejector pin 5, and the second sealing plate 30202 made of elastic material is used to realize sealing with the ejector pin 5, thereby ensuring the sealing effect and prolonging the service life of the adsorption device 3.

[0058] In a specific embodiment, the filter core mounting device further includes a filter core cleaning device and a filter core containing box. The filter core containing box is located on one side of the filter core mounting rack, the filter core mounting rack is used to place the filter core, the filter core containing box is used to receive the filter core on the filter core mounting rack, and the filter core cleaning device is used to clean the surface of the filter core mounting rack to the filter core containing box. By setting the filter core cleaning device, the filter core on the filter core mounting rack can be cleaned to the filter core containing box, which facilitates the adsorption of different types of filter cores. At the same time, the falling rate of the filter core is avoided, which affects the subsequent work.

[0059] The filter core cleaning device can include a driving device for driving the reciprocating movement of the cleaning brush. The driving device can be a linear motor or a telescopic cylinder.

[0060] In order to facilitate understanding, the working principle and process of a filter core mounting device are described below: the lifting device 2 is lowered, the vacuum generator 7 is started to generate negative pressure at the filter core suction station, the filter core profiling suction port 301 sucks the filter core, the lifting device 2 is reset after successful suction, the horizontal moving module 9 drives the lifting device 2 to move horizontally to the left, and after moving to the filter core pressing position, the lifting device 2 is lowered, the negative pressure is turned off, and when the lower surface of the filter core profiling suction port 301 touches the gun head, the ejector pin 5 starts to move downward to eject, until the filter core is pressed into the gun head, and after completion, each structure is reset.

[0061] When mounting the filter core in the box, for a large box capacity, multiple suction actions are required for one box body, and the root placement position is different. The gun head suction nozzle mechanism 16 for moving the assembled filter core gun head is installed below the rotary cylinder 13, so that the gun head suction nozzle mechanism 16 can rotate along a direction perpendicular to the horizontal direction, for example, it can rotate between 90°-180°. In order to facilitate material taking, the rotary cylinder 13 is installed on the three-axis module 15, and the three-axis module 15 realizes the X-direction, Y-direction and Z-direction movement of the rotary cylinder 13.

[0062] Specifically, since the gun head placement after filter core pressing is x x y = 4 x 8, and the hole position of the empty box is x x y = 8 x 12, the gun head suction nozzle mechanism 16 is horizontally rotated 90° by rotating the air cylinder 13, and the gun head suction nozzle mechanism 16 performs three suction actions, which completes the placement of a box of gun heads.

[0063] For ease of understanding, the working principle and process of the box filling are described below: on the feeding line 11, the empty box is manually fed, and after the empty box is in place, the three-axis module 15 moves to the material taking position, the negative pressure is started, the gun head suction nozzle mechanism 16 sucks the gun head filled with the filter core, and then moves to the top of the empty box, the rotating air cylinder 13 rotates 90 degrees, and then discharges the material into the empty box after aligning the hole position. After the empty box is filled, the material box can be moved from the feeding line to the right by the pneumatic handling mechanism 14, and then moved to the discharging position under the action of the discharging line 12, and then manually taken away to complete the production. The pneumatic handling mechanism 14 is a conventional mechanical hand.

[0064] The inner size of the suction nozzle of the gun head suction nozzle mechanism 16 is profiled with the size of the tip head to prevent air leakage and other problems.

[0065] The gun head automatic box filling equipment provided by the application comprises a filter core filling device, wherein the filter core filling device is any one of the filter core filling devices described above, the filter core filling device is used for sucking the filter core, and the sucked filter core is installed in the gun head. The specific structure of the filter core filling device is described in the foregoing description, and the application comprises the filter core filling device described above, and also has the technical effects described above.

[0066] The embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts of each embodiment can be referred to each other.

[0067] The above description of the disclosed embodiments enables a person skilled in the art to implement or use the utility model. Various modifications of these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the utility model. Therefore, the utility model will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A filter cartridge loading device characterized by, The utility model relates to a filter core automatic suction device, including: Fixed frame (1); Lifting device (2), the lifting device (2) is installed to fixed frame (1); Suction device (3), the lifting device (2) drives suction device (3) to lift, and suction device (3) includes the suction area for at least two independent settings formation negative pressure, and the suction area is configured to be used for suction filter core.

2. The filter cartridge installation device of claim 1, wherein Also including: Support frame (4), the telescopic end of lifting device (2) is fixedly connected with support frame (4); Thimble (5), thimble (5) is installed to support frame (4), and thimble (5) is arrayed, and with filter core one to one correspondence; Guide device (6), the top end of guide device (6) is fixedly connected with support frame (4), and guide device (6) is slidably connected with suction device (3), and the bottom end of guide device (6) is located at the bottom end of suction device (3), and the bottom end of guide device (6) is equipped with the limiting block that can butt with the bottom end of suction device (3).

3. The filter cartridge loading arrangement of claim 2 wherein, Suction device (3) includes suction main part (302), and multiple suction areas are formed in suction main part (302), and the bottom end of each suction area on suction main part (302) is equipped with filter core profile suction mouth (301) one to one correspondence with filter core, and filter core profile suction mouth (301) is used to suction filter core;Thimble (5) and the top end of suction main part (302) are slidably sealed, and can extend into filter core profile suction mouth (301) and push out filter core.

4. The filter cartridge installation device of claim 3, wherein Also including filter core mounting frame, the filter core mounting frame is used to place filter core, and the bottom end of suction device (3) is equipped with positioning mechanism setting position and positioning piece that can be detachably installed in positioning mechanism setting position, and the positioning piece is used to position filter core profile suction mouth (301) and filter core mounting position on the filter core mounting frame, and the filter core mounting frame is equipped with the positioning hole that is matched with the positioning piece.

5. The filter cartridge loading arrangement of claim 4 wherein, Also including elastic mechanism (8), the opposite ends of the telescopic direction of elastic mechanism (8) are connected with support frame (4) and suction device (3), to provide the rebound force that suction device (3) moves away from support frame (4) direction.

6. The filter cartridge installation device of claim 4, wherein Guide device (6) includes: Guide rod (601), one end of guide rod (601) is fixedly connected with support frame (4); Bearing, bearing is installed to suction device (3), and is sleeved on the outside of guide rod (601), and guide rod (601) and bearing are slidably matched.

7. The filter cartridge installation device of claim 3, wherein Also including vacuum generator (7), vacuum generator (7) is connected with the suction area one to one; Filter core profile suction mouth (301) is arrayed, and the junction position of filter core profile suction mouth (301) and suction area is the guide surface for the passage of thimble (5), and the gap between the outer circumferential surface of thimble (5) and the inner wall of filter core profile suction mouth (301) is equipped.

8. The filter cartridge installation device of claim 3, wherein, The adsorption area on the adsorption body (302) comprises a first sealing plate (30201) and a second sealing plate (30202) arranged in sequence from top to bottom, the first sealing plate (30201) is in gap cooperation with the ejector pin (5), the second sealing plate (30202) is in sliding sealing cooperation with the ejector pin (5), and the second sealing plate (30202) is processed from an elastic material.

9. The filter cartridge installation device of claim 1 wherein, The filter core cleaning device, the filter core mounting rack and the filter core containing box are further included, the filter core mounting rack is used for placing the filter core, the filter core containing box is used for receiving the filter core on the filter core mounting rack, and the filter core cleaning device is used for cleaning the surface of the filter core mounting rack to the filter core containing box.

10. A gun head auto-boxing apparatus, characterized by, The filter core mounting device is used for sucking the filter core and mounting the sucked filter core to the gun head.

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