Diesel generating set installation butt joint device

Abstract

The utility model relates to the technical field of diesel generator manufacturing, in particular to a diesel generator set installation butt joint device which limits an engine base through a limiting device, transversely moves a longitudinal moving device through a transverse moving device and longitudinally moves a lifting device through the longitudinal moving device. The grabbing device is lifted through the lifting device, and parts are clamped through the grabbing device; comprising a console; the device further comprises a limiting device, a transverse moving device, a longitudinal moving device, a lifting device and a grabbing device, the limiting device and the transverse moving device are both installed on the operation table, the longitudinal moving device is installed on the transverse moving device, the lifting device is installed on the longitudinal moving device, and the grabbing device is installed on the lifting device; the limiting device conducts limiting, the transverse moving device conducts transverse movement, the longitudinal moving device conducts longitudinal movement, the lifting device conducts lifting, and the grabbing device conducts clamping.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of diesel generator manufacturing, in particular to a diesel generating set installation butt joint device. BACKGROUND

[0002] With the continuous growth of power demand, diesel generating set as standby or emergency power equipment has been widely used in important places such as mines, factories, hospitals, data centers, etc. However, diesel generating set is composed of multiple components, including diesel engine, generator, control box, fuel tank, etc. The butt joint and installation process between these components are complex and time-consuming, and the traditional installation method often relies on manual adjustment and hoisting equipment, which has the problems of low butt joint accuracy, low installation efficiency and high labor intensity. In order to improve the installation efficiency and quality of diesel generating set, a special installation butt joint device is developed.

[0003] For example, the prior art represented by application number CN202210547636.2 mainly includes a micro cylinder for pushing and adjusting the seat to slide on the top surface of the base and move towards the middle of the base. The rubber pad on the top surface of the adjusting seat is attached to the bottom surface of the generator, which quickly centers and adjusts the generator. The generator shaft seat and the mounting seat in the middle of the diesel engine are in a collinear state, which facilitates the installation of the generator. The vibration force generated by the generator is transmitted to the arc block through the rubber pad, reducing the vibration energy transmitted to the base, and increasing the stability of the generator during work. The rope roll winds the lifting rope, and the bottom surface of the motor is higher than the top surface of the base, avoiding direct collision between the generator and the base, and further reducing the possibility of collision between the generator and the two adjusting seats during movement and transfer.

[0004] In the use process, it is found that the existing diesel generating set installation butt joint device is not stable for the installation of each part of the diesel generator, which may cause errors and lead to installation butt joint failure, so there is an urgent need for a diesel generating set installation butt joint device. Utility model content

[0005] To solve the above technical problems, the utility model provides a diesel generating set installation butt joint device which limits the engine base through a limiting device, moves the longitudinal moving device horizontally through a horizontal moving device, moves the lifting device longitudinally through a longitudinal moving device, lifts the grabbing device through a lifting device, and clamps the parts through a grabbing device.

[0006] The utility model discloses a diesel generating set installation butt joint device, including operation platform, still including limiting device, horizontal movement device, longitudinal movement device, elevating gear and grabbing device, and limiting device and horizontal movement device all install on operation platform, and longitudinal movement device installs on horizontal movement device, and elevating gear installs on longitudinal movement device, and grabbing device installs on elevating gear, limiting device carries out the spacing, and horizontal movement device carries out horizontal movement, and longitudinal movement device carries out longitudinal movement, and elevating gear carries out the elevation, and grabbing device carries out the clamping, through limiting device to the spacing of engine base, through horizontal movement device to the horizontal movement of longitudinal movement device, through longitudinal movement device to the longitudinal movement of elevating gear, through elevating gear to the elevation of grabbing device, through grabbing device to the clamping of part.

[0007] Preferably, the operation platform includes a base, a mounting plate one and a mounting plate two, and the mounting plate one and the mounting plate two are both installed at the top end of the base; the base, the mounting plate one and the mounting plate two play a supporting role.

[0008] Preferably, the limiting device includes a cylinder one, a limiting plate one, a cylinder two and a limiting plate two, the cylinder one is installed at the side end of the mounting plate one, the limiting plate one is installed on the output shaft of the cylinder one, the cylinder two is installed at the side end of the mounting plate two, and the limiting plate two is installed on the output shaft of the cylinder two; through the start of the cylinder one and the cylinder two, the limiting plate one and the limiting plate two are driven to move, and the generator base is limited.

[0009] Preferably, the horizontal movement device includes a motor one, a lead screw one, a guide rail one and a sliding block one, the motor one is installed at the side end of the base, the output end of the motor one is rotationally connected with the input end of the lead screw one, the guide rail one is installed at the top end of the base, the sliding block one is installed on the lead screw one through threaded connection, and the sliding block one is slidingly installed on the guide rail one; through the start of the motor one, the lead screw one is driven to rotate, and the sliding block one realizes directional movement on the guide rail one.

[0010] Preferably, the longitudinal movement device includes a motor two, a lead screw two, a guide rail two and a sliding block two, the motor two is installed at the side end of the sliding block one, the output end of the motor two is rotationally connected with the input end of the lead screw two, the guide rail two is installed at the top end of the sliding block one, the sliding block two is installed on the lead screw two through threaded connection, and the sliding block two is slidingly installed on the guide rail two; through the start of the motor two, the lead screw two is driven to rotate, and the sliding block two realizes directional movement on the guide rail two.

[0011] Preferably, the lifting device comprises an electric lifter, a lifting block, a guide shaft and a guide sleeve, the electric lifter is installed at the bottom end of the second sliding block, the output end of the electric lifter is provided with a telescopic rod, the lifting block is installed at the bottom end of the telescopic rod, the guide shaft is installed at the top end of the lifting block, the guide sleeve is installed on the second sliding block and is sleeved on the guide shaft; the telescopic rod is driven to be telescopic by the starting of the electric lifter, and the lifting block and the guide shaft are realized directional lifting in the guide sleeve.

[0012] Preferably, the grabbing device comprises a third motor, a bidirectional screw rod, a guide rail three, a first gripper and a second gripper, the third motor is installed at the side end of the lifting block, the output end of the third motor is rotationally connected with the input end of the bidirectional screw rod, the guide rail three is installed inside the lifting block, the first gripper and the second gripper are both installed on the bidirectional screw rod through threaded connection, and the first gripper and the second gripper are both slidingly installed on the guide rail three; the first gripper and the second gripper are realized directional movement on the guide rail three by the starting of the third motor, so that the parts are clamped.

[0013] Compared with the prior art, the engine base is limited by the limiting device, the longitudinal moving device is moved horizontally by the horizontal moving device, the lifting device is moved longitudinally by the longitudinal moving device, the grabbing device is lifted by the lifting device, and the parts are clamped by the grabbing device. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is the structure axonometric drawing of the utility model;

[0015] Figure 2 is Figure 1 The structure axonometric drawing of the operation table and the limiting device structure in the utility model;

[0016] Figure 3 is Figure 1 The structure axonometric drawing of the operation table and the horizontal moving device structure in the utility model;

[0017] Figure 4 is Figure 1 The enlarged structure axonometric drawing of the horizontal moving device and the longitudinal moving device structure in the utility model;

[0018] Figure 5 is Figure 1 The enlarged structure schematic view of the longitudinal moving device and the lifting device structure in the utility model;

[0019] Figure 6 is Figure 1 The structure sectional view of the lifting device and the grabbing device structure in the utility model.

[0020] Marked in the drawing: 01, operation table; 11, base; 12, mounting plate one; 13, mounting plate two; 02, limiting device; 21, cylinder one; 22, limiting plate one; 23, cylinder two; 24, limiting plate two; 03, transverse moving device; 31, motor one; 32, lead screw one; 33, guide rail one; 34, sliding block one; 04, longitudinal moving device; 41, motor two; 42, lead screw two; 43, guide rail two; 44, sliding block two; 05, lifting device; 51, electric lifter; 52, telescopic rod; 53, lifting block; 54, guide shaft; 55, guide sleeve; 06, grabbing device; 61, motor three; 62, bidirectional lead screw; 63, guide rail three; 64, gripper one; 65, gripper two. DETAILED DESCRIPTION

[0021] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the related drawings. The present application can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive. EMBODIMENT

[0022] A diesel generating set mounting and docking device, comprising an operation table 01; characterized in that it further comprises a limiting device 02, a transverse moving device 03, a longitudinal moving device 04, a lifting device 05 and a grabbing device 06, the limiting device 02 and the transverse moving device 03 are both installed on the operation table 01, the longitudinal moving device 04 is installed on the transverse moving device 03, the lifting device 05 is installed on the longitudinal moving device 04, and the grabbing device 06 is installed on the lifting device 05;

[0023] The limiting device 02 limits, the transverse moving device 03 moves transversely, the longitudinal moving device 04 moves longitudinally, the lifting device 05 lifts, and the grabbing device 06 clamps;

[0024] The operation table 01 comprises a base 11, a mounting plate one 12 and a mounting plate two 13, and the mounting plate one 12 and the mounting plate two 13 are both installed at the top end of the base 11;

[0025] The transverse moving device 03 comprises a motor one 31, a lead screw one 32, a guide rail one 33 and a sliding block one 34, the motor one 31 is installed at the side end of the base 11, the output end of the motor one 31 is rotationally connected with the input end of the lead screw one 32, the guide rail one 33 is installed at the top end of the base 11, the sliding block one 34 is installed on the lead screw one 32 through threaded connection, and the sliding block one 34 is slidingly installed on the guide rail one 33;

[0026] The longitudinal moving device 04 comprises a motor 41, a screw rod 42, a guide rail 43 and a sliding block 44, the motor 41 is installed at the side end of the sliding block 34, the output end of the motor 41 is rotationally connected with the input end of the screw rod 42, the guide rail 43 is installed at the top end of the sliding block 34, the sliding block 44 is installed on the screw rod 42 in a threaded manner, and the sliding block 44 is slidingly installed on the guide rail 43;

[0027] The lifting device 05 comprises an electric lifter 51, a lifting block 53, a guide shaft 54 and a guide sleeve 55, the electric lifter 51 is installed at the bottom end of the sliding block 44, the output end of the electric lifter 51 is provided with an extension rod 52, the lifting block 53 is installed at the bottom end of the extension rod 52, the guide shaft 54 is installed at the top end of the lifting block 53, the guide sleeve 55 is installed on the sliding block 44, and the guide sleeve 55 is sleeved on the guide shaft 54;

[0028] The grabbing device 06 comprises a motor 61, a bidirectional screw rod 62, a guide rail 63, a grabbing hand 64 and a grabbing hand 65, the motor 61 is installed at the side end of the lifting block 53, the output end of the motor 61 is rotationally connected with the input end of the bidirectional screw rod 62, the guide rail 63 is installed inside the lifting block 53, the grabbing hand 64 and the grabbing hand 65 are installed on the bidirectional screw rod 62 in a threaded manner, and the grabbing hand 64 and the grabbing hand 65 are slidingly installed on the guide rail 63;

[0029] The transverse moving device 03 moves transversely, the longitudinal moving device 04 moves longitudinally, the lifting device 05 lifts, and the grabbing device 06 grabs;

[0030] The generator base is placed at the top end of the base 11, the motor 61 is started to drive the bidirectional screw rod 62 to rotate, the grabbing hand 64 and the grabbing hand 65 are moved directionally on the guide rail 63, and then the part is grabbed, the electric lifter 51 is started to drive the extension rod 52 to be telescopic, the lifting block 53 and the guide shaft 54 are directionally lifted on the guide sleeve 55, then the motor 41 is started to drive the screw rod 42 to rotate, the sliding block 44 is directionally moved on the guide rail 43, then the motor 31 is started to drive the screw rod 32 to rotate, the sliding block 34 is directionally moved on the guide rail 33, so that the part is located at a proper position and is installed. Embodiment

[0031] As Figures 1 to 6 shown, the embodiment 1 further comprises a limiting device 02;

[0032] The limiting device 02 includes a cylinder one 21, a limiting plate one 22, a cylinder two 23 and a limiting plate two 24, the cylinder one 21 is installed at the side end of the mounting plate one 12, the limiting plate one 22 is installed on the output shaft of the cylinder one 21, the cylinder two 23 is installed at the side end of the mounting plate two 13, and the limiting plate two 24 is installed on the output shaft of the cylinder two 23.

[0033] The limiting device 02 is limited;

[0034] Through the starting of the cylinder one 21 and the cylinder two 23, the limiting plate one 22 and the limiting plate two 24 are driven to move, and the generator base is limited.

[0035] The utility model relates to a kind of diesel generating set installation butt joint device, when working, first the generator base is placed at the top end of base 11, then through the starting of cylinder one 21 and cylinder two 23, limiting plate one 22 and limiting plate two 24 are driven to move, and the generator base is limited, then through the starting of motor three 61, bidirectional screw rod 62 is driven to rotate, directional movement is realized to gripper one 64 and gripper two 65 on guide rail three 63, and then part is gripped, then through the starting of electric lift 51, telescopic rod 52 is driven to stretch and retract, directional lifting is realized to lifting block 53 and guide shaft 54 on guide sleeve 55, then through motor two 41 start, screw rod two 42 is driven to rotate, directional movement is realized to sliding block two 44 on guide rail two 43, then through the starting of motor one 31, screw rod one 32 is driven to rotate, directional movement is realized to sliding block one 34 on guide rail one 33, so that part is located in suitable position and can be installed.

[0036] The cylinder one 21, the cylinder two 23, motor one 31, motor two 41, electric lift 51 and motor three 61 of the utility model are purchased on market, and technical personnel in this industry only need to install and operate according to its attached instruction manual, without the creative labor of technical personnel in the field.

[0037] The utility model realizes the main function as follows: improve the accuracy of part butt joint.

[0038] The above-mentioned is only preferred implementation mode of the utility model, and it should be pointed out that, for ordinary technical personnel in this technical field, on the premise of not departing from the technical principle of the utility model, a plurality of improvements and variations can be made, and these improvements and variations should be regarded as the protection range of the utility model.

Claims

1. A diesel generating set installation butt joint device, comprising an operation table (01); characterized in that, It also includes limiting device (02), transverse movement device (03), longitudinal movement device (04), lifting device (05) and grabbing device (06), limiting device (02) and transverse movement device (03) are installed on operating platform (01), longitudinal movement device (04) is installed on transverse movement device (03), lifting device (05) is installed on longitudinal movement device (04), grabbing device (06) is installed on lifting device (05); Limiting device (02) limits, transverse movement device (03) moves horizontally, longitudinal movement device (04) moves longitudinally, lifting device (05) lifts, and grabbing device (06) clamps.

2. A diesel generator set mounting docking device as claimed in claim 1, wherein, The operating platform (01) comprises a base (11), a mounting plate one (12) and a mounting plate two (13), and the mounting plate one (12) and the mounting plate two (13) are both installed on the top end of the base (11).

3. A diesel generator set mounting docking device as claimed in claim 2, wherein, The limiting device (02) comprises a cylinder one (21), a limiting plate one (22), a cylinder two (23) and a limiting plate two (24), the cylinder one (21) is installed on the side end of the mounting plate one (12), the limiting plate one (22) is installed on the output shaft of the cylinder one (21), the cylinder two (23) is installed on the side end of the mounting plate two (13), and the limiting plate two (24) is installed on the output shaft of the cylinder two (23).

4. A diesel generator set mounting docking device as claimed in claim 2, wherein, The transverse movement device (03) comprises a motor one (31), a lead screw one (32), a guide rail one (33) and a sliding block one (34), the motor one (31) is installed on the side end of the base (11), the output end of the motor one (31) is rotatably connected with the input end of the lead screw one (32), the guide rail one (33) is installed on the top end of the base (11), the sliding block one (34) is installed on the lead screw one (32) through threaded connection, and the sliding block one (34) is slidably installed on the guide rail one (33).

5. A diesel generator set mounting docking device as claimed in claim 4, wherein, The longitudinal movement device (04) comprises a motor two (41), a lead screw two (42), a guide rail two (43) and a sliding block two (44), the motor two (41) is installed on the side end of the sliding block one (34), the output end of the motor two (41) is rotatably connected with the input end of the lead screw two (42), the guide rail two (43) is installed on the top end of the sliding block one (34), the sliding block two (44) is installed on the lead screw two (42) through threaded connection, and the sliding block two (44) is slidably installed on the guide rail two (43).

6. A diesel generator set mounting docking device as claimed in claim 5, wherein, The lifting device (05) comprises an electric lifter (51), a lifting block (53), a guide shaft (54) and a guide sleeve (55), the electric lifter (51) is installed on the bottom end of the sliding block two (44), the output end of the electric lifter (51) is provided with a telescopic rod (52), the lifting block (53) is installed on the bottom end of the telescopic rod (52), the guide shaft (54) is installed on the top end of the lifting block (53), the guide sleeve (55) is installed on the sliding block two (44), and the guide sleeve (55) is sleeved on the guide shaft (54).

7. A diesel generator set mounting docking device as claimed in claim 6, wherein, Said grabbing device (06) includes motor three (61), two-way screw rod (62), guide rail three (63), grab hand one (64) and grab hand two (65), motor three (61) is installed at the side end of lifting block (53), the output end of motor three (61) is rotatably connected with the input end of two-way screw rod (62), guide rail three (63) is installed in the inside of lifting block (53), grab hand one (64) and grab hand two (65) are both installed on two-way screw rod (62) through threaded connection, grab hand one (64) and grab hand two (65) are both slidingly installed on guide rail three (63).

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