Automatic batching device for cable material

The automatic cable material batching device, which combines a bidirectional stirring rod and a lifting valve body with a bevel gear transmission system, solves the problems of clogging and inaccurate flow control in traditional devices, achieving uniform mixing and precise proportioning of cable materials, thereby improving production efficiency and product quality.

CN223802842UActive Publication Date: 2026-01-16JIANGSU XIUPU LIOU TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520451757.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-01-16
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

Traditional automatic batching devices for cable materials are prone to blockages, poor material conveying, and inaccurate flow control, resulting in insufficient proportioning accuracy and affecting the quality stability of the cable materials.

Method used

The system employs a two-way stirring rod design and a lifting valve body adjustment, combined with a bevel gear transmission system, to achieve uniform mixing and precise feeding of materials, prevent clogging, and ensure that each raw material enters the batching box in the correct proportion.

Benefits of technology

This improves the mixing uniformity and quality consistency of cable materials, avoids material accumulation and blockage, and ensures production continuity and stable product performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic cable material batching device, which belongs to the technical field of cable material production equipment and comprises a tank body, a top cover is arranged at the top of the tank body, a sleeve is rotatably mounted in the top cover, a plurality of groups of L-shaped stirring rods are fixedly mounted on the outer side of the sleeve, and a first stirring rod is rotatably mounted in the sleeve. The top of the top cover is communicated with the feeding pipe, the top of the feeding pipe is communicated with the auger conveying device, the raw material adding amount which is accurate to gram or even smaller unit may be needed, the high precision requirement can be met through adjustment of the lifting type valve body, it is ensured that each raw material enters the batching box according to the accurate proportion, and the raw material feeding efficiency is improved. Therefore, the quality consistency and the performance stability of the cable material are guaranteed, the bidirectional stirring force can effectively break the agglomeration structure of the material, the good fluidity of the material is kept, the material is uniformly conveyed to the auger conveying device, the material is prevented from being accumulated at an outlet in the bottom of the batching box to form blockage, and the continuity of the production process is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cable material production equipment technical field especially relates to a kind of cable material automatic batching device. BACKGROUND

[0002] In cable manufacturing industry, cable material as the key component of cable, its quality directly affects the performance and service life of cable, with the sustained development of cable industry and the continuous rise of market demand for high-quality cable, cable material production faces more stringent requirements and challenges, and the accuracy and uniformity of batching play a crucial role in the quality of cable material.

[0003] Traditional cable material automatic batching device often has some problems, for example, when the material in batching tank is transferred to subsequent conveying device, it is easy to block, resulting in poor material conveying, affecting production efficiency, and the flow control of feeding process is not accurate enough, it is difficult to meet the accurate requirement of different formula and production process on feeding amount, thereby affecting the proportioning accuracy of cable material, finally leading to unstable product quality;Therefore we propose a kind of cable material automatic batching device to solve this problem. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of cable material automatic batching device to solve the problems raised in the above background.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A kind of cable material automatic batching device, comprising: tank, the top of the tank is provided with top cover, the inside of the top cover is rotatably installed with sleeve, the outside of the sleeve is fixedly installed with multiple groups of L-shaped stirring rod, the inside of the sleeve is rotatably installed with stirring rod one, the top of the top cover is connectedly installed with feeding pipe, the top of the feeding pipe is connectedly installed with auger conveying device, the top of the auger conveying device is connectedly installed with two groups of batching tank, two groups of the inside of the batching tank are rotatably installed with two groups of stirring rod two, the end of two groups of the stirring rod two located at the same side is fixedly installed with driving gear and transmission gear respectively, the top of two groups of the batching tank is fixedly installed with mounting plate, the top of two groups of the mounting plate is fixedly installed with frame two, the inside of two groups of the frame two is screw-connected with screw rod, the top of two groups of the screw rod is fixedly installed with rotating disc, two groups of the screw rod is rotatably installed at the top of feeding tank, the bottom of two groups of the screw rod is rotatably installed with valve body, two groups of the valve body is slidably installed in the batching tank, the side of two groups of the batching tank is connectedly installed with feeding pipe.

[0007] Preferably, the top of the top cover is fixedly installed with a frame body one, one side of the frame body one is fixedly installed with a motor one, the output end of the motor one is fixedly installed with a bevel gear one, the inner wall of the top of the frame body one is rotatably installed with a bevel gear two, one end of the stirring rod one is fixedly installed at one side of the bevel gear two, the top of the sleeve is fixedly installed with a bevel gear three, and the bottom of the auger conveying device is fixedly installed with four groups of supporting columns.

[0008] Preferably, the two groups of installation frames are fixedly installed at the sides of the two groups of ingredient boxes, the inner walls of the sides of the two groups of installation frames are fixedly installed with motors two, the two groups of drive gears are in engagement with the corresponding transmission gears.

[0009] Preferably, the two groups of valve bodies are matched with the inner walls of the corresponding ingredient boxes, and the outer sides of the two groups of feeding pipes are provided with connecting flanges.

[0010] Preferably, the outer side of the tank body is fixedly installed with a mounting seat, the bottom of the mounting seat is fixedly installed with supporting legs, and the bottom of the tank body is communicatively installed with a discharging valve.

[0011] Preferably, the bevel gear one is in engagement with the bevel gear one and the bevel gear, and the bevel gear one, the bevel gear two and the bevel gear three are arranged in the frame body one.

[0012] In the utility model, the one kind of cable material automatic batching device, rotates through motor one drive bevel gear one, and then through bevel gear one and bevel gear two and bevel gear three between engagement, so that bevel gear two drive stirring rod one in the inner of sleeve rotates, so as to realize stirring rod one in tank body in the forward stirring, bevel gear three drive sleeve drive L type stirring rod under the restriction of top cover in tank body in the reverse rotation, realize two groups of stirring rod two in the bottom of ingredient box relative stirring to material, so as to realize the bidirectional stirring of the material of tank body, make the material mixing more uniform, this bidirectional stirring can effectively prevent them from stratification or local gathering phenomenon, ensure that various components are evenly dispersed in the whole tank body, thereby significantly improve the mixing uniformity of cable material, make the performance of final product more stable and consistent;

[0013] This utility model features a reasonable structural design. A feed pipe delivers materials to the mixing tank. A turntable drives a screw, which, under the constraint of a mounting plate and threaded connection within the frame, moves the valve body up and down within the mixing tank, regulating the flow rate of the feed pipe. A motor drives a drive gear, which meshes with a transmission gear, rotating in opposite directions. This prevents material blockage in the auger conveyor. The material is then transferred through the top cover to the tank via a feeding pipe. This lifting valve adjustment system can meet the high precision requirements, ensuring that each raw material enters the mixing tank in the correct proportion, guaranteeing the consistency and stability of the cable material's quality. The bidirectional stirring force effectively breaks up material agglomerates, maintaining good flowability and evenly conveying the material to the auger conveyor, preventing blockage at the bottom outlet of the mixing tank and ensuring continuous production. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of an automatic cable material dispensing device proposed in this utility model;

[0015] Figure 2 This is a cross-sectional view of an automatic cable material batching device proposed in this utility model.

[0016] Figure 3 for Figure 2 A magnified view of part A in the middle;

[0017] Figure 4 for Figure 2 A magnified view of part B in the middle section.

[0018] In the diagram: 1. Screw conveyor; 2. Batching box; 3. Mounting frame; 4. Feed pipe; 5. Feeding pipe; 6. Top cover; 7. Tank body; 8. Mounting base; 9. Support leg; 10. Frame one; 11. Motor one; 12. Support column; 13. Stirring rod one; 14. Sleeve; 15. Motor two; 16. Drive gear; 17. Transmission gear; 18. Stirring rod two; 19. Valve body; 20. Screw; 21. Frame two; 22. Turntable; 23. Mounting plate; 24. Bevel gear one; 25. Bevel gear two; 26. Bevel gear three; 27. L-shaped stirring rod; 28. Discharge valve. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] Referring to Figures 1-4 The utility model provides an automatic cable material batching device, including: the top of tank body 7 is provided with top 6, the inside rotation of top 6 is installed with sleeve 14, the outside fixed mounting of sleeve 14 is installed with multiple groups L type stirring rod 27, the inside rotation of sleeve 14 is installed with stirring rod one 13, the top of top 6 is connectedly installed with feeding tube 5, the top of feeding tube 5 is connectedly installed with auger conveying device 1, the top of auger conveying device 1 is connectedly installed with two groups of batching box 2, the inside rotation of two groups of batching box 2 is installed with two groups of stirring rod two 18, and the one end of two groups of stirring rod two 18 located in the same side is fixedly installed with drive gear 16 and transmission gear 17 respectively, and the top of two groups of batching box 2 is fixedly installed with mounting plate 23, the top of two groups of mounting plate 23 is fixedly installed with frame two 21, the inside of two groups of frame two 21 is screwly connected with screw rod 20, the top of two groups of screw rod 20 is fixedly installed with rotating disc 22, and two groups of screw rod 20 rotationally install at the top of feeding tank, and the bottom of two groups of screw rod 20 is rotationally installed with valve body 19, and two groups of valve body 19 slidingly install in batching box 2, and the side of two groups of batching box 2 is connectedly installed with feed pipe 4.

[0021] In the embodiment, the top of top 6 is fixedly installed with frame one 10, one side of frame one 10 is fixedly installed with motor one 11, the output end of motor one 11 is fixedly installed with bevel gear one 24, the top inner wall of frame one 10 is rotationally installed with bevel gear two 25, one end of stirring rod one 13 is fixedly installed on one side of bevel gear two 25, the top of sleeve 14 is fixedly installed with bevel gear three 26, and the bottom of auger conveying device 1 is fixedly installed with four groups of support column 12. This bidirectional stirring can effectively prevent the stratification or local aggregation of the materials, ensure that all components are uniformly dispersed in the entire tank body 7, and significantly improve the uniformity of the cable material, so that the performance of the final product is more stable and consistent.

[0022] In the embodiment, one side of two groups of batching box 2 is fixedly installed with mounting frame 3, one side inner wall of two groups of mounting frame 3 is fixedly installed with motor two 15, two groups of transmission gear 17 are fixedly installed on the output end of the corresponding motor two 15, and two groups of drive gear 16 are engaged with the corresponding transmission gear 17, so that they maintain good fluidity, are uniformly conveyed to the auger conveying device 1, avoid the accumulation of materials at the bottom outlet of the batching box 2 to form a blockage, and ensure the continuity of the production process.

[0023] In the embodiment, two groups of valve body 19 are matched with the inner wall of the corresponding batching box 2, and the outer side of two groups of feed pipe 4 is provided with a connecting flange, so that each raw material enters the batching box 2 according to the accurate proportion, thereby ensuring the quality consistency and performance stability of the cable material.

[0024] In this embodiment, the outer side of the tank body 7 is fixedly provided with a mounting seat 8, the bottom of the mounting seat 8 is fixedly provided with a supporting leg 9, and the bottom of the tank body 7 is communicatedly provided with a discharge valve 28, which can reduce the problems of component wear, loose connection and the like caused by equipment shaking, and prolong the service life of the equipment.

[0025] In this embodiment, the bevel gear one 24 is engaged with the bevel gear two 25 and the bevel gear three 26, and the bevel gear one 24, the bevel gear two 25 and the bevel gear three 26 are arranged in the frame one 10, so that good mixing effect can be achieved in a short time, thereby reducing the risk of adverse effects on the material in the stirring process, ensuring the quality of the cable material is not damaged, and reducing the dependence on cooling equipment or other auxiliary equipment, simplifying the production process and equipment configuration.

[0026] In this embodiment, in use, the feeding pipe 4 is connected through the connecting flange, the screw rod 20 is driven to move up and down in the batching box 2 through the screw thread connection of the frame two 21, thereby adjusting the flow of the feeding pipe 4, then the driving gear 16 is driven to rotate through the starting of the motor two 15, then the driving gear 16 and the transmission gear 17 are engaged, and then the driving gear 16 and the transmission gear 17 rotate in opposite directions, thereby driving the two groups of stirring rods two 18 to relatively stir the material at the bottom of the batching box, thereby preventing the material in the batching box 2 from being blocked when entering the auger conveying device 1, and then the material is transmitted into the tank body 7 through the feeding pipe 5 and the top cover 6;

[0027] The bevel gear one 24 is driven to rotate through the starting of the motor one 11, then the bevel gear one 24 is engaged with the bevel gear two 25 and the bevel gear three 26, thereby the bevel gear two 25 drives the stirring rod one 13 to rotate in the sleeve 14, thereby realizing the forward stirring of the stirring rod one 13 in the tank body 7, and the bevel gear three 26 drives the sleeve 14 to drive the L-shaped stirring rod 27 to rotate reversely in the tank body 7 under the limitation of the top cover 6, thereby realizing the bidirectional stirring of the material in the tank body 7, so that the material is mixed more uniformly.

[0028] The above describes in detail the automatic cable material batching device provided by the utility model. The principle and implementation mode of the utility model are described by applying specific embodiments. The above embodiment description is only applicable to help understand the method and core idea of the utility model. It should be noted that the utility model can be improved and modified in many ways without departing from the principle of the utility model, and these improvements and modifications also fall within the protection scope of the utility model claims.

Claims

1. An automatic cable compound dispensing device, characterized by, Include: The tank body (7), the top of the tank body (7) is provided with a top cover (6), the inside of the top cover (6) is rotatably installed with a sleeve (14), the outer side of the sleeve (14) is fixedly installed with a plurality of groups of L-shaped stirring rods (27), the inside of the sleeve (14) is rotatably installed with a stirring rod (13), the top of the top cover (6) is communicatedly installed with a feeding pipe (5), the top of the feeding pipe (5) is communicatedly installed with a screw conveyor (1), the top of the screw conveyor (1) is communicatedly installed with two groups of ingredient boxes (2), the inside of the two groups of ingredient boxes (2) is rotatably installed with two groups of stirring rods (18), the one end of the two groups of stirring rods (18) located on the same side is fixedly installed with a driving gear (16) and a transmission gear (17) respectively, the top of the two groups of ingredient boxes (2) is fixedly installed with a mounting plate (23), the top of the two groups of mounting plates (23) is fixedly installed with a frame two (21), the inside of the two groups of frame two (21) is threadedly connected with a screw rod (20), the top of the two groups of screw rods (20) is fixedly installed with a rotating disc (22), the two groups of screw rods (20) is rotatably installed on the top of the feeding box, the bottom of the two groups of screw rods (20) is rotatably installed with a valve body (19), the two groups of valve bodies (19) is slidably installed in the ingredient box (2), the side of the two groups of ingredient boxes (2) is communicatedly installed with a feeding pipe (4).

2. The automatic cable compound batching device according to claim 1, wherein, The top of the top cover (6) is fixedly installed with a frame one (10), one side of the frame one (10) is fixedly installed with a motor one (11), the output end of the motor one (11) is fixedly installed with a bevel gear one (24), the top inner wall of the frame one (10) is rotatably installed with a bevel gear two (25), one end of the stirring rod one (13) is fixedly installed on one side of the bevel gear two (25), the top of the sleeve (14) is fixedly installed with a bevel gear three (26), the bottom of the screw conveyor (1) is fixedly installed with four groups of supporting columns (12).

3. The automatic cable compound batching device of claim 1, wherein, One side of the two groups of ingredient boxes (2) is fixedly installed with a mounting frame (3), one side inner wall of the two groups of mounting frames (3) is fixedly installed with a motor two (15), the two groups of transmission gears (17) is fixedly installed on the output end of the corresponding motor two (15), the two groups of driving gears (16) is engaged with the corresponding transmission gears (17).

4. The automatic cable compound batching device of claim 1, wherein, The two groups of valve bodies (19) is matched with the inner wall of the corresponding ingredient box (2), the outer side of the two groups of feeding pipes (4) is provided with a connecting flange.

5. The automatic cable compound batching device of claim 1, wherein, The outer side of the tank body (7) is fixedly installed with a mounting seat (8), the bottom of the mounting seat (8) is fixedly installed with a supporting leg (9), the bottom of the tank body (7) is communicatedly installed with a discharge valve (28).

6. The automatic cable compound batching device of claim 2, wherein, The bevel gear one (24) is engaged with the bevel gear one (24) and the bevel gear, the bevel gear one (24), the bevel gear two (25) and the bevel gear three (26) are all arranged in the frame one (10).