Macromolecular polyethylene plate forming equipment
By introducing adjustment components and a water cooling system into the high-molecular-weight polyethylene sheet molding equipment, the problems of cumbersome mold installation and disassembly and low cooling efficiency have been solved, achieving convenient operation and efficient production.
Patent Information
- Application Number
- CN202520452377.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-14
AI Technical Summary
Existing high-molecular-weight polyethylene sheet molding equipment suffers from parameter fluctuations during temperature control and mold replacement, affecting product quality. It is also cumbersome, labor-intensive, and inflexible, resulting in low production efficiency.
Adjustable components, including baffles and knobs, are used to easily fix the mold. Hydraulic rods and ejector plates are combined to facilitate the installation and removal of the mold. Heat sinks, fans, and copper pipes are used to accelerate the cooling of the water tank, and water pumps are used to achieve water circulation cooling.
It improves the ease of mold installation and disassembly, shortens cooling time, enhances production efficiency and equipment usability, and ensures the quality of sheet metal.
Smart Images

Figure CN223802945U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to polyethylene board production technical field especially relates to the forming equipment of macromolecular polyethylene board. BACKGROUND
[0002] The background technology of the forming equipment of macromolecular polyethylene board mainly relates to mechanical equipment field, in the process of making macromolecular polyethylene board, raw material powder is placed in the mould, then compaction forming is carried out through the press, the production process needs to be strictly controlled, ensure that the parameters of each link are in the specified range, with the progress of science and technology, the forming equipment technology of macromolecular polyethylene board is constantly improved, in the future, the convenience and practicality will be continuously improved to meet the forming demand of macromolecular polyethylene board.
[0003] The existing traditional forming equipment of macromolecular polyethylene board is composed of a mould, a tablet press and a connecting piece, the mould is used for extruding the board to ensure uniform thickness and width, and then cooling and setting the extruded board to ensure smooth surface and consistent thickness, the traditional forming equipment of macromolecular polyethylene board is naturally cooled by circulating water, when different size and shape boards are needed, the corresponding mould needs to be replaced, and it is suitable for producing large size and special-shaped boards.
[0004] Although the forming equipment of macromolecular polyethylene board is relatively mature, it still has some drawbacks, the process parameters are difficult to control, the temperature and other parameters fluctuation will affect the product quality, the process of replacing the mould will cause the workers to be tedious and laborious because the mould is attached to the workbench, improper operation is easy to cause safety accidents and machine damage, part of the equipment is difficult to adjust flexibly, and the convenience of the equipment leads to the reduction of the efficiency of the operators, which is time-consuming and laborious. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides the forming equipment of macromolecular polyethylene board, which aims at improving the problem that the equipment is not convenient for temperature parameter demand and installing or dismounting the mould.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: the forming equipment of macromolecular polyethylene board, including the top cap, the top cap bottom fixedly connected with the bearing plate, the bearing plate bottom fixedly connected with the crossbeam, the crossbeam top fixedly connected with the workbench, the workbench inside is provided with adjusting assembly;
[0007] The adjusting assembly includes the baffle, the baffle top is connected with the knob, the workbench is internally provided with the limiting groove, the top cap is internally fixedly connected with the hydraulic rod, the hydraulic rod bottom is fixedly connected with the backing plate, the backing plate bottom is fixedly connected with the pressing plate, the workbench top is provided with the mould, and the workbench inside is slidably connected with the ejection plate.
[0008] As a further description of the above technical solutions:
[0009] One side of the pressing plate is fixedly connected with a water pipe, and one end of the water pipe is fixedly connected with a water tank.
[0010] As a further description of the above technical solutions:
[0011] The top of the water tank is fixedly connected with a funnel, and the outer wall of the water tank is fixedly connected with a water outlet short pipe.
[0012] As a further description of the above technical solutions:
[0013] The outer wall of the water tank is fixedly connected with a cooling fin, and one side of the cooling fin is fixedly connected with a fan.
[0014] As a further description of the above technical solutions:
[0015] The bottom of the cross beam is fixedly connected with a longitudinal beam one, and the bottom of the longitudinal beam one is fixedly connected with a chassis.
[0016] As a further description of the above technical solutions:
[0017] The other side of the cooling fin is fixedly connected with a copper pipe, and the copper pipe is fixedly connected to the inner wall of the water tank.
[0018] As a further description of the above technical solutions:
[0019] The bottom of the top cover is fixedly connected with a longitudinal beam two, and the inside of the top cover is provided with a cooling groove.
[0020] As a further description of the above technical solutions:
[0021] The outer wall of the water pipe is fixedly connected with a water pump, the input end of the water pump is fixedly connected to the inside of the water tank, and the output end of the water pump is fixedly connected to one end of the water pipe.
[0022] The utility model has the advantages of the following beneficial effects:
[0023] 1、The utility model discloses a mould fixing device, which comprises a base, a cross beam, a pressing plate, a water tank, a water pipe and a water pump.
[0024] 2. In this utility model, the heat sink and copper pipe can cool the water in the water tank. The added fan can help the heat sink dissipate heat better. The funnel and water outlet short pipe can make it easier to fill the water tank with water. The water pump can quickly extract the water, achieving the efficiency of cooling and molding polyethylene sheets during the manufacturing process. This solves the problem that traditional high-molecular polyethylene sheet molding equipment only relies on natural cooling with circulating water, resulting in long cooling waiting time and low production efficiency. It ensures the quality of polyethylene sheets and improves the production efficiency of molding equipment. Attached Figure Description
[0025] Figure 1 This is a perspective view of the molding equipment for high molecular weight polyethylene sheets proposed in this utility model;
[0026] Figure 2 This is a schematic diagram of the baffle structure of the molding equipment for high molecular weight polyethylene sheets proposed in this utility model;
[0027] Figure 3 This is a schematic diagram of the water pipe structure of the molding equipment for high molecular weight polyethylene sheets proposed in this utility model;
[0028] Figure 4 This is a schematic diagram of the copper tube structure of the molding equipment for high molecular weight polyethylene sheets proposed in this utility model.
[0029] Legend:
[0030] 1. Top cover; 2. Load-bearing plate; 3. Crossbeam; 4. Longitudinal beam one; 5. Hydraulic rod; 6. Heat dissipation groove; 7. Longitudinal beam two; 8. Fan; 9. Heat sink; 10. Water tank; 11. Ejector plate; 12. Funnel; 13. Workbench; 14. Pressure plate; 15. Mold; 16. Baffle; 17. Water pipe; 18. Water pump; 19. Limiting groove; 20. Knob; 21. Pad; 22. Water outlet short pipe; 23. Copper pipe; 24. Chassis. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Reference Figure 1 and Figure 2An embodiment of this utility model provides a molding equipment for high molecular weight polyethylene sheets, including a top cover 1, a load-bearing plate 2 fixedly connected to the bottom of the top cover 1, and a crossbeam 3 fixedly connected to the bottom of the load-bearing plate 2. The top cover 1, the load-bearing plate 2, and the crossbeam 3 form a good frame of the equipment, maintaining the stability of the molding equipment for high molecular weight polyethylene sheets. A workbench 13 is fixedly connected to the top of the crossbeam 3. The production of high molecular weight polyethylene sheets will be carried out on the workbench 13. An adjustment component is provided inside the workbench 13.
[0033] The adjustment assembly includes a baffle 16, which secures the mold 15. A knob 20 is threaded onto the top of the baffle 16, allowing for easy and convenient installation and removal of the baffle. The worktable 13 has internal limit slots 19, which allow the baffle 16 to be adjusted to different positions. Multiple slots allow the baffle 16 to be adjusted to the appropriate location. When switching between molds 15 of different sizes and shapes, the knob 20 can be rotated to loosen the baffle 16. A suitable limiting groove 19 is used, and then the knob 20 is rotated to fix the baffle 16, thereby achieving the effect of fixing the mold 15. A hydraulic rod 5 is fixedly connected inside the top cover 1, and a pad 21 is fixedly connected to the bottom of the hydraulic rod 5. A pressure plate 14 is fixedly connected to the bottom of the pad 21. The hydraulic rod 5 can drive the pressure plate 14 to squeeze. The mold 15 is set on the top of the worktable 13, and an ejector plate 11 is slidably connected inside the worktable 13. The ejector plate can eject the mold 15 to the air, so that the workers can more easily disassemble the mold 15, saving time and effort.
[0034] Reference Figure 3 and Figure 4A water pipe 17 is fixedly connected to one side of the pressure plate 14, and a water tank 10 is fixedly connected to one end of the water pipe 17. The water pipe 17 can inject water from the water tank 10 into the pressure plate 14, thus injecting water from the pressure plate 14 into the water tank 10, achieving water circulation. A funnel 12 is fixedly connected to the top of the water tank 10, which can add water to the water tank 10, making it convenient and easy to operate. A short water outlet pipe 22 is fixedly connected to the outer wall of the water tank 10, which can drain water overflowing from the water tank 10, achieving drainage and improving safety. To further optimize the process, the funnel 12 and the outlet pipe 22 allow for water exchange in the water tank. A heat sink 9 is fixedly connected to the outer wall of the water tank 10. The heat sink cools the water in the tank, maintaining it at the required temperature and improving the efficiency of cooling the pressure plate 14 during the production of high-molecular-weight polyethylene sheets. A fan 8 is fixedly connected to one side of the heat sink 9, further enhancing the cooling effect and preventing overheating and overload. The bottom of the crossbeam 3 is fixed... A longitudinal beam 4 is connected, supporting the crossbeam 3 and the workbench 13, thus providing load-bearing support. A chassis 24 is fixedly connected to the bottom of the longitudinal beam 4, supporting the entire equipment and ensuring its stability. A copper pipe 23 is fixedly connected to the other side of the heat sink 9, cooling the water inside the water tank 10. The spiral shape of the copper pipe increases the contact area, further cooling the water in the water tank 10. The copper pipe 23 is fixedly connected to the inner wall of the water tank 10. A second longitudinal beam 7 is fixedly connected to the bottom of the top cover 1. 7 supports the top cover 1, and the top cover 1 has a heat dissipation groove 6 inside. The heat dissipation groove 6 can dissipate heat and cool the top cover to prevent overload. A water pump 18 is fixedly connected to the outer wall of the water pipe 17. The input end of the water pump 18 is fixedly connected to the inside of the water tank 10, and the output end of the water pump 18 is fixedly connected to one end of the water pipe 17. The water pump can quickly inject water from the water tank 10 into the pressure plate 14 through the water pipe 17 to maintain water circulation, so that the equipment can work continuously and improve the practicality and working efficiency of the high molecular weight polyethylene sheet molding equipment.
[0035] Working Principle: This equipment for molding high-molecular-weight polyethylene (HMWPE) sheets consists of a crossbeam 3, a longitudinal beam 4, and a top cover 1. The HMWPE sheet material is placed on the mold 15, which is then fixed in place by a baffle 16. Different limiting holes 19 can be selected to adjust the position of the baffle 16, thus accommodating molds of different sizes. Rotating the knob 20 secures the baffle 16, saving time and effort. A hydraulic rod 5 pushes the pressure plate 14 to extrude and form the sheet. When production is complete or when changing molds 15, the ejector plate 11 ejects the mold 15, and the new mold is placed on the worktable and fixed, facilitating easier mold disassembly.
[0036] When using the molding equipment for high molecular weight polyethylene sheets, water is first injected into the water tank 10 through the funnel 12. Excess water overflows from the outlet pipe 22. Then, the copper pipe 23 is cooled by the heat sink 9, which cools the water in the water tank 10. Then, the fan 8 is turned on to promote the heat dissipation effect of the heat sink 9. The water pump 18 draws water out of the water tank 10 through the water pipe 17 at the input end. Then, the water is injected into the water pipe 17 through the output end of the water pump 18 so that the cooling water cools the pressure plate 14, achieving the cooling effect in the process of making high molecular weight polyethylene sheets.
[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A molding equipment for high molecular weight polyethylene sheets, including a top cover (1), characterized in that: The top cover (1) is fixedly connected to a load-bearing plate (2) at the bottom, and a crossbeam (3) is fixedly connected to the bottom of the load-bearing plate (2). A workbench (13) is fixedly connected to the top of the crossbeam (3), and an adjustment component is provided inside the workbench (13). The adjustment assembly includes a baffle (16), the top of which is threaded with a knob (20). A limit groove (19) is provided inside the worktable (13). A hydraulic rod (5) is fixedly connected inside the top cover (1). A pad (21) is fixedly connected to the bottom of the hydraulic rod (5). A pressure plate (14) is fixedly connected to the bottom of the pad (21). A mold (15) is provided on the top of the worktable (13). An ejector plate (11) is slidably connected inside the worktable (13).
2. The molding equipment for high molecular weight polyethylene sheets according to claim 1, characterized in that: A water pipe (17) is fixedly connected to one side of the pressure plate (14), and a water tank (10) is fixedly connected to one end of the water pipe (17).
3. The molding equipment for high molecular weight polyethylene sheets according to claim 2, characterized in that: A funnel (12) is fixedly connected to the top of the water tank (10), and a short water outlet pipe (22) is fixedly connected to the outer wall of the water tank (10).
4. The molding equipment for high molecular weight polyethylene sheets according to claim 2, characterized in that: The water tank (10) is fixedly connected to the outer wall of a heat sink (9), and a fan (8) is fixedly connected to one side of the heat sink (9).
5. The molding equipment for high molecular weight polyethylene sheets according to claim 1, characterized in that: The bottom of the crossbeam (3) is fixedly connected to the longitudinal beam (4), and the bottom of the longitudinal beam (4) is fixedly connected to the chassis (24).
6. The molding equipment for high molecular weight polyethylene sheets according to claim 4, characterized in that: A copper pipe (23) is fixedly connected to the other side of the heat sink (9), and the copper pipe (23) is fixedly connected to the inner wall of the water tank (10).
7. The molding equipment for high molecular weight polyethylene sheets according to claim 1, characterized in that: The bottom of the top cover (1) is fixedly connected to a second longitudinal beam (7), and a heat dissipation groove (6) is provided inside the top cover (1).
8. The molding equipment for high molecular weight polyethylene sheets according to claim 2, characterized in that: A water pump (18) is fixedly connected to the outer wall of the water pipe (17). The input end of the water pump (18) is fixedly connected to the inside of the water tank (10), and the output end of the water pump (18) is fixedly connected to one end of the water pipe (17).