Artificial marble pressing die
By introducing mixing and vibration components into the artificial marble pressing mold, the problems of insufficient mixing of raw materials and failure to remove air bubbles are solved, thereby improving the performance and service life of artificial marble.
Patent Information
- Application Number
- CN202422793799.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2034-11-15
AI Technical Summary
In existing technologies, insufficient mixing of artificial marble raw materials leads to reduced hardness, strength, and durability. Furthermore, air bubbles and voids are not effectively eliminated during the molding process, affecting product performance and service life.
An artificial marble pressing mold was designed, which includes a stirring component and a vibration component. The raw materials are thoroughly stirred by the gear transmission system of the stirring component, and the eccentric vibration component is used to remove air bubbles and voids, ensuring uniform material distribution.
It effectively prevents cracks or damage to artificial marble, improves the hardness and durability of the product, ensures a smooth surface and uniform thickness, and extends the product's service life.
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Figure CN223802947U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to marble pressing mould technical field, specifically is a kind of artificial marble pressing mould. BACKGROUND
[0002] Artificial marble, also known as artificial stone, is a new type of composite material, mainly used in building decoration, furniture manufacturing and other fields, artificial marble is made of non-natural mixture, such as resin (commonly used unsaturated polyester resin), cement, glass beads, aluminum stone powder and other stone adhesive, and marble powder, quartz powder, dolomite powder, calcium carbonate powder and other fillers, and pigments and a small amount of initiator, through a series of processing procedures.
[0003] Artificial marble pressing mould is a special mould designed according to the manufacturing process and forming requirements of artificial marble, which is mainly used for pressing and forming the mixed artificial marble raw materials, so as to obtain artificial marble products with stone-like appearance, hardness and durability.
[0004] Chinese public patent number: CN2154770Y discloses "a kind of artificial marble mould", including mould bottom surface and mould whole are tightly connected, become a whole, using the utility model, without people assemble mould, the surface brightness of artificial marble produced is high, does not occur adhesion, improves product qualified rate.
[0005] In the prior art, although artificial marble is manufactured, the marble raw materials are not fully stirred during use, the raw materials are not fully stirred, which will directly affect the final performance and appearance of artificial marble, resulting in reduced hardness, strength and durability of artificial marble, and even cracks or damage may occur, which seriously affects product performance and service life, and in the process of marble forming, it is necessary to vibrate to remove bubbles and voids in the material, to prevent the upper material from being sparse and the lower material from being accumulated, resulting in uneven thickness and uneven surface. UTILITY MODEL CONTENTS
[0006] The utility model aims at providing a kind of artificial marble pressing mould, to solve the problem that marble raw materials are not fully stirred during use in the above background art, raw materials are not fully stirred, which will directly affect the final performance and appearance of artificial marble, resulting in reduced hardness, strength and durability of artificial marble, and even cracks or damage may occur, which seriously affects product performance and service life, and in the process of marble forming, it is necessary to vibrate to remove bubbles and voids in the material, to prevent the upper material from being sparse and the lower material from being accumulated, resulting in uneven thickness and uneven surface.
[0007] To solve the above technical problems, the utility model provides technical scheme as follows: A kind of artificial marble pressing mould, including fixed plate and mould groove, the bottom of the fixed plate is provided with stirring subassembly, the bottom of the mould groove is provided with vibration subassembly;
[0008] The stirring subassembly includes power gear, and the power gear is rotatably embedded in the inside of the fixed plate, the outer surface of the power gear is toothed with a follow-up gear, and the outer surface of the follow-up gear is fixedly connected with a worm on one side, the outer surface of the worm is toothed with a worm wheel, the inside of the fixed plate is rotatably embedded with a rotating shaft, and the outer surface of the rotating shaft is fixedly connected with a connecting plate, the inside of the connecting plate is rotatably embedded with a connecting rod, and the connecting rod is provided with a stirring gear on the side away from the connecting plate, the outer surface of the stirring gear is toothed with a gear groove, the bottom of the outer surface of the stirring gear is fixedly connected with a stirring column, and the bottom of the outer surface of the stirring column is fixedly connected with a stirring rod, and the worm wheel is fixedly connected to the outer surface of the rotating shaft.
[0009] The vibration subassembly includes a plurality of bottom plates, and a rotating rod is rotatably embedded in the inside of each of the plurality of bottom plates, the outer surface of the rotating rod is fixedly connected with a plurality of fixed columns, and the outer surface of each of the plurality of fixed columns is rotatably sleeved with an eccentric column on one side, the outer surface of the eccentric column is fixedly connected with an eccentric plate, and the inside of the eccentric plate is rotatably embedded with a support column, the outer surface of the support column is fixedly connected with a support plate, and the top of the outer surface of the support plate is fixedly connected with a lower sliding groove, the inside of the lower sliding groove is provided with a pushing rod, and the outer surface of the pushing rod is slidably sleeved with a sliding plate, the bottom of the outer surface of the sliding plate is provided with an auxiliary spring, and the auxiliary spring is wound around the outer surface of the pushing rod, the outer surface of the lower sliding groove is slidably sleeved with an upper sliding groove, the top of the outer surface of each of the plurality of bottom plates is fixedly connected with a lower spring groove, and the inside of each of the plurality of lower spring grooves is provided with a main spring, the side of each of the plurality of main springs away from the lower spring groove is provided with an upper spring groove.
[0010] Preferably, the inside of the fixed plate is provided with an auxiliary motor, and the output shaft of the auxiliary motor is fixedly connected with the power gear, and the follow-up gear is rotatably embedded in the inside of the fixed plate.
[0011] Preferably, the bottom of the outer surface of the gear groove is fixedly connected with a gear plate, and the outer surface of the stirring rod is provided with a material bucket.
[0012] Preferably, the bottom of the outer surface of the fixed plate is fixedly connected with a hydraulic rod, and the side of the hydraulic rod away from the fixed plate is fixedly connected with a hydraulic base.
[0013] Preferably, each of the plurality of upper spring grooves is fixedly connected to the bottom of the outer surface of the mould groove, and the upper sliding groove is fixedly connected to the bottom of the outer surface of the mould groove.
[0014] Preferably, one side of the plurality of the bottom plate is provided with a main motor, and one side of the plurality of the rotating rod is fixedly connected with an output shaft of the main motor.
[0015] Preferably, the top of the outer surface of the mold groove is provided with a mold.
[0016] Compared with the prior art, the utility model has the advantages of:
[0017] Firstly, the utility model discloses a material barrel for mixing raw materials, which comprises a fixed plate, a power gear, a follow-up gear, a worm, a worm wheel, a rotating shaft, a connecting plate, a connecting rod, a stirring gear, a stirring column and a stirring rod.
[0018] Secondly, the utility model discloses a mold groove for vibrating mixed raw materials, which comprises a mold, a main motor, a rotating rod, a fixed column, an eccentric column, an eccentric plate, a support column, a support plate, a lower sliding groove, an upper sliding groove, a push rod, a sliding plate, an auxiliary spring, a plurality of lower spring grooves and a plurality of main springs. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0020] Figure 2 It is a split three-dimensional structure schematic view of the utility model;
[0021] Figure 3 It is a three-dimensional structure schematic view of the utility model stirring assembly;
[0022] Figure 4 It is a three-dimensional structure schematic view of the utility model vibration assembly.
[0023] 1, die groove, 101, upper spring groove, 102, main spring, 103, lower spring groove, 2, fixed plate, 201, auxiliary motor, 202, power gear, 203, follow-up gear, 204, worm, 3, rotating shaft, 301, worm wheel, 302, connecting plate, 303, connecting rod, 304, stirring gear, 4, gear groove, 401, stirring column, 402, stirring rod, 403, gear plate, 5, hydraulic rod, 501, hydraulic base, 6, bottom plate, 601, rotating rod, 602, fixed column, 603, eccentric column, 604, eccentric plate, 605, support column, 606, support plate, 607, lower sliding groove, 608, upper sliding groove, 7, push rod, 701, sliding plate, 702, auxiliary spring, 8, main motor, 9, material bucket, 10, die. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0025] Please refer to Figures 1-4 A kind of artificial marble pressing die, including fixed plate 2 and die groove 1, the bottom of fixed plate 2 is provided with stirring assembly, the bottom of die groove 1 is provided with vibration assembly;
[0026] The stirring assembly comprises a power gear 202 rotatably embedded in the inside of the fixed plate 2, the outer surface of the power gear 202 is toothed with a follow-up gear 203, one side of the outer surface of the follow-up gear 203 is fixedly connected with a worm 204, the outer surface of the worm 204 is toothed with a worm wheel 301, the inside of the fixed plate 2 is rotatably embedded with a rotating shaft 3, the outer surface of the rotating shaft 3 is fixedly connected with a connecting plate 302, the inside of the connecting plate 302 is rotatably embedded with a connecting rod 303, one side of the connecting rod 303 away from the connecting plate 302 is provided with a stirring gear 304, the outer surface of the stirring gear 304 is toothed with a gear groove 4, the bottom of the outer surface of the stirring gear 304 is fixedly connected with a stirring column 401, and the bottom of the outer surface of the stirring column 401 is fixedly connected with a stirring rod 402, and the worm wheel 301 is fixedly connected to the outer surface of the rotating shaft 3;
[0027] The vibrating assembly comprises a plurality of bottom plates 6, and the inside of each of the plurality of bottom plates 6 is rotatably embedded with a rotating rod 601, the outer surface of the rotating rod 601 is fixedly connected with a plurality of fixed columns 602, one side of the outer surface of each of the plurality of fixed columns 602 is rotatably sleeved with an eccentric column 603, the outer surface of the eccentric column 603 is fixedly connected with an eccentric plate 604, the inside of the eccentric plate 604 is rotatably embedded with a supporting column 605, the outer surface of the supporting column 605 is fixedly connected with a supporting plate 606, the top of the outer surface of the supporting plate 606 is fixedly connected with a lower sliding groove 607, the inside of the lower sliding groove 607 is provided with a pushing rod 7, the outer surface of the pushing rod 7 is slidably sleeved with a sliding plate 701, the bottom of the outer surface of the sliding plate 701 is provided with an auxiliary spring 702, the auxiliary spring 702 is woundly sleeved on the outer surface of the pushing rod 7, the outer surface of the lower sliding groove 607 is slidably sleeved with an upper sliding groove 608, the top of the outer surface of each of the plurality of bottom plates 6 is fixedly connected with a lower spring groove 103, the inside of each of the plurality of lower spring grooves 103 is provided with a main spring 102, one side of each of the plurality of main springs 102 away from the lower spring groove 103 is provided with an upper spring groove 101.
[0028] Through the above technical scheme, the mixed raw materials are placed in the material barrel 9, the position of the gear plate 403 is adjusted by the hydraulic rod 5, the gear plate 403 is placed on the top of the material barrel 9, the auxiliary motor 201 in the fixed plate 2 drives the power gear 202 to rotate, the power gear 202 drives the driven gear 203 connected by the tooth, the driven gear 203 is embedded in the inside of the fixed plate 2 to prevent falling off, the driven gear 203 drives the worm 204, the outer surface of the worm 204 is connected with the worm gear 301 by the tooth, the worm gear 301 is fixedly connected with the outer surface of the rotating shaft 3, the rotating shaft 3 is rotatably embedded in the fixed plate 2, the worm gear 301 drives the rotating shaft 3 to rotate, the rotating shaft 3 drives the connecting plate 302 fixedly connected with the outer surface, the connecting plate 302 drives the connecting rod 303 in the inside, the bottom of the connecting rod 303 is fixedly connected with the stirring gear 304, the outer surface of the stirring gear 304 is connected with the gear groove 4 by the tooth, the connecting plate 302 drives the stirring gear 304 to rotate in the gear groove 4, the bottom of the stirring gear 304 is fixedly connected with the stirring column 401, the bottom of the stirring column 401 has the stirring rod 402, the stirring rod 402 is driven by the stirring gear 304 to stir the mixed raw materials in the material barrel 9, so that the artificial marble is prevented from being affected by cracks or damage due to insufficient stirring of the raw materials, and the product performance and service life are prevented from being affected.
[0029] By the above technical scheme, the mixed raw materials have been stirred by default, and the mixed raw materials are added into the mold 10 arranged at the top of the mold groove 1. The main motor 8 located at one side of the bottom plate 6 is started. The output shaft of the main motor 8 is connected with the rotating rod 601. The outer surface of the rotating rod 601 is provided with the fixed column 602. The outer surface of the fixed column 602 is rotatably sleeved with the eccentric column 603. The rotating rod 601 is rotated by the main motor 8. The rotating rod 601 drives the fixed column 602 to drive the eccentric column 603 to perform eccentric motion. The eccentric column 603 is fixedly connected with the eccentric plate 604. The inner portion of the eccentric plate 604 is rotatably embedded with the supporting column 605. The outer surface of the supporting column 605 is provided with the supporting plate 606. The top of the supporting plate 606 is provided with the lower sliding groove 607. The outer surface of the sliding groove 607 is rotatably sleeved with the upper sliding groove 608. The inner portion of the lower sliding groove 607 is provided with the pushing rod 7. The outer surface of the pushing rod 7 is provided with the sliding plate 701 and the auxiliary spring 702. The eccentric plate 604 is moved by the eccentric column 603. The supporting column 605 and the supporting plate 606 are moved by the eccentric plate 604. The pushing rod 7 in the inner portion of the lower sliding groove 607 is moved by the supporting plate 606. The pushing rod 7 pushes the upper sliding groove 608. The top of the upper sliding groove 608 is fixedly connected with the mold groove 1. The pushing rod pushes the mold groove 1 to vibrate. The inner portion of the plurality of lower spring grooves 103 is provided with the main spring 102. The other side of the main spring 102 is connected in the inner portion of the upper spring groove 101. The auxiliary spring 702 and the plurality of main springs 102 are cushioned. The mixed raw materials are vibrated by the above technical scheme. The bubbles and gaps in the mixed raw materials are discharged. The upper material is prevented from being sparse. The lower material is prevented from being accumulated to cause uneven thickness and uneven surface. After the vibration is completed, the weight is placed on the top of the mold 10 to press the inner raw materials. After the inner raw materials are naturally dried, the mold 10 is separated to complete the production of the artificial marble.
[0030] Specifically, the inner portion of the fixed plate 2 is provided with the auxiliary motor 201. The output shaft of the auxiliary motor 201 is fixedly connected with the power gear 202. The follow-up gear 203 is rotatably embedded in the inner portion of the fixed plate 2.
[0031] By the above technical scheme, the auxiliary motor 201 is arranged in the inner portion of the fixed plate 2. The auxiliary motor 201 drives the power gear 202 to rotate. The power gear 202 drives the toothed follow-up gear 203. The follow-up gear 203 is embedded in the inner portion of the fixed plate 2 to prevent falling off.
[0032] Specifically, the bottom of the outer surface of the gear groove 4 is fixedly connected with the gear plate 403. The outer surface of the stirring rod 402 is provided with the material barrel 9.
[0033] By the above technical scheme, the gear plate 403 is placed on the top of the material barrel 9 to play a supporting role. Meanwhile, the positions of the stirring rod 402 and the material barrel 9 can be aligned. The raw materials are placed in the inner portion of the material barrel 9 to be stirred.
[0034] Specifically, the bottom of the outer surface of the fixed plate 2 is fixedly connected with a hydraulic rod 5, and the side, away from the fixed plate 2, of the hydraulic rod 5 is fixedly connected with a hydraulic base 501.
[0035] Through the technical scheme, the height of the stirring assembly is adjusted by the hydraulic rod 5, so that the material barrel 9 can be replaced with different sizes.
[0036] Specifically, a plurality of upper spring grooves 101 are fixedly connected to the bottom of the outer surface of the mold groove 1, and an upper sliding groove 608 is fixedly connected to the bottom of the outer surface of the mold groove 1.
[0037] Through the technical scheme, the main spring 102 inside the upper spring groove 101 plays a shock-absorbing role on the mold groove 1, and the upper sliding groove 608 plays a vibrating role on the upper sliding groove 608.
[0038] Specifically, the outer surface of one side of the plurality of bottom plates 6 is provided with a main motor 8, and one side of the plurality of rotating rods 601 is fixedly connected with the output shaft of the main motor 8.
[0039] Through the technical scheme, the main motor 8 is arranged on one side of the bottom plate 6, and the rotating rod 601 is driven by the main motor 8.
[0040] Specifically, the top of the outer surface of the mold groove 1 is provided with a mold 10.
[0041] Through the technical scheme, the mold 10 is arranged at the top of the mold groove 1.
[0042] In use, the mixed raw materials are placed in the material barrel 9, the gear plate 403 is placed on the top of the material barrel 9 by adjusting the position of the gear plate 403 through the hydraulic rod 5, the power gear 202 is driven to rotate by the auxiliary motor 201 in the fixed plate 2, the power gear 202 drives the driven gear 203, the driven gear 203 is embedded in the fixed plate 2 to prevent falling off, the driven gear 203 drives the worm 204, the outer surface of the worm 204 is toothed with the worm gear 301, the worm gear 301 is fixedly connected to the outer surface of the rotating shaft 3, the rotating shaft 3 is rotatably embedded in the fixed plate 2, the worm gear 301 drives the rotating shaft 3 to rotate, the rotating shaft 3 drives the connecting plate 302 fixedly connected to the outer surface, the connecting plate 302 drives the connecting rod 303 in the inside, the connecting rod 303 is fixedly connected with the stirring gear 304 at the bottom, the outer surface of the stirring gear 304 is toothed with the gear groove 4, the connecting plate 302 drives the stirring gear 304 to rotate in the gear groove 4, the stirring gear 304 is fixedly connected with the stirring column 401 at the bottom, the stirring column 401 is provided with the stirring rod 402 at the bottom, the stirring rod 402 is driven to stir the mixed raw materials in the material barrel 9 by the stirring gear 304, so as to prevent the artificial marble from being cracked or damaged due to insufficient stirring of the raw materials, and prevent the product performance and service life from being affected, the mixed raw materials are placed in the mold 10 provided on the top of the mold groove 1, the main motor 8 located on one side of the bottom plate 6 is started, the output shaft of the main motor 8 is connected with the rotating rod 601, the outer surface of the rotating rod 601 is provided with the fixed column 602, the outer surface of the fixed column 602 is rotatably provided with the eccentric column 603, the rotating rod 601 is driven to rotate by the main motor 8, the fixed column 602 drives the eccentric column 603 to make eccentric motion, the eccentric column 603 is fixedly connected with the eccentric plate 604, the eccentric plate 604 is rotatably embedded with the supporting column 605 in the inside, the outer surface of the supporting column 605 is provided with the supporting plate 606, the top of the supporting plate 606 is provided with the lower sliding groove 607, the outer surface of the sliding groove 607 is slidably provided with the upper sliding groove 608, the inner surface of the lower sliding groove 607 is provided with the pushing rod 7, the outer surface of the pushing rod 7 is provided with the sliding plate 701 and the auxiliary spring 702, the eccentric plate 604 is driven to move by the eccentric column 603, the supporting column 605 and the supporting plate 606 are driven to move by the eccentric plate 604, the pushing rod 7 in the lower sliding groove 607 is driven to move by the supporting plate 606, the upper sliding groove 608 is fixedly connected to the top of the mold groove 1, so that the pushing rod drives the mold groove 1 to vibrate, the main spring 102 is provided in the plurality of lower spring grooves 103, the other side of the main spring 102 is connected to the inside of the upper spring groove 101, the auxiliary spring 702 and the plurality of main springs 102 are used for shock absorption, the mixed raw materials are vibrated by the above technical solution, the bubbles and voids in the mixed raw materials are discharged, the upper material is prevented from being sparse, the lower material is prevented from being accumulated to cause uneven thickness and uneven surface, and the internal raw materials are pressed by placing a weight on the top of the mold 10 after vibration,After the inside raw materials are naturally dried, the artificial marble is completed by separating from the mold 10.
[0043] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A synthetic marble press mould comprising a fixed plate (2) and a mould groove (1), characterised in that: The bottom of the fixed plate (2) is provided with a stirring assembly, and the bottom of the mold groove (1) is provided with a vibration assembly; The stirring assembly comprises a power gear (202), the power gear (202) is rotatably embedded in the inside of the fixed plate (2), the outer surface of the power gear (202) is toothed with a follow-up gear (203), one side of the outer surface of the follow-up gear (203) is fixedly connected with a worm (204), the outer surface of the worm (204) is toothed with a worm wheel (301), the inside of the fixed plate (2) is rotatably embedded with a rotating shaft (3), the outer surface of the rotating shaft (3) is fixedly connected with a connecting plate (302), the inside of the connecting plate (302) is rotatably embedded with a connecting rod (303), one side of the connecting rod (303) away from the connecting plate (302) is provided with a stirring gear (304), the outer surface of the stirring gear (304) is toothed with a gear groove (4), the bottom of the outer surface of the stirring gear (304) is fixedly connected with a stirring column (401), and the bottom of the outer surface of the stirring column (401) is fixedly connected with a stirring rod (402), and the worm wheel (301) is fixedly connected to the outer surface of the rotating shaft (3); The vibration assembly comprises a plurality of bottom plates (6), and the inside of each of the plurality of bottom plates (6) is rotatably embedded with a rotating rod (601), the outer surface of the rotating rod (601) is fixedly connected with a plurality of fixed columns (602), one side of the outer surface of each of the plurality of fixed columns (602) is rotatably sleeved with an eccentric column (603), the outer surface of the eccentric column (603) is fixedly connected with an eccentric plate (604), the inside of the eccentric plate (604) is rotatably embedded with a supporting column (605), the outer surface of the supporting column (605) is fixedly connected with a supporting plate (606), the top of the outer surface of the supporting plate (606) is fixedly connected with a lower sliding groove (607), the inside of the lower sliding groove (607) is provided with a pushing rod (7), the outer surface of the pushing rod (7) is slidably sleeved with a sliding plate (701), the bottom of the outer surface of the sliding plate (701) is provided with an auxiliary spring (702), the auxiliary spring (702) is wound around the outer surface of the pushing rod (7), the outer surface of the lower sliding groove (607) is slidably sleeved with an upper sliding groove (608), the top of the outer surface of each of the plurality of bottom plates (6) is fixedly connected with a lower spring groove (103), the inside of each of the plurality of lower spring grooves (103) is provided with a main spring (102), one side of each of the plurality of main springs (102) away from the lower spring groove (103) is provided with an upper spring groove (101).
2. A synthetic marble press mold according to claim 1, characterized in that: The inside of the fixed plate (2) is provided with an auxiliary motor (201), and the output shaft of the auxiliary motor (201) is fixedly connected with the power gear (202), and the follow-up gear (203) is rotatably embedded in the inside of the fixed plate (2).
3. A synthetic marble press mold according to claim 1, wherein: The bottom of the outer surface of the gear groove (4) is fixedly connected with a gear plate (403), and the outer surface of the stirring rod (402) is provided with a material bucket (9).
4. The synthetic marble press mold according to claim 1, wherein: The outer surface of the fixed plate (2) is fixedly connected with a hydraulic rod (5), and the side of the hydraulic rod (5) away from the fixed plate (2) is fixedly connected with a hydraulic base (501).
5. The artificial marble press mold according to claim 1, wherein: A plurality of the upper spring grooves (101) are fixedly connected to the bottom of the outer surface of the mold groove (1), and the upper sliding groove (608) is fixedly connected to the bottom of the outer surface of the mold groove (1).
6. The synthetic marble press mold according to claim 1, wherein: The outer surface of one side of a plurality of the bottom plates (6) is provided with a main motor (8), and one side of a plurality of the rotating rods (601) is fixedly connected with the output shaft of the main motor (8).
7. The synthetic marble press mold according to claim 1, wherein: The top of the outer surface of the mold groove (1) is provided with a mold (10).
Citation Information
Patent Citations
Artificial marble moulder
CN2154770Y