High-precision positioning feeder for lamp bead bulk material

Abstract

The utility model discloses a high-precision positioning feeder for lamp bead bulk materials. The high-precision positioning feeder comprises a rack, a feeding sorting module and a rotary feeding platform. The feeding and sorting module is used for sorting and arranging LED lamp beads and comprises a vibration feeding machine and a detection turret. The rotary feeding platform comprises a support, a rotary motor, a rotary disc and a top plate, lamp bead holes are formed in the rotary disc, and a material placing position and a material taking position are arranged on the top plate. A crystal taking upper visual assembly is arranged above the support to monitor the quality of the lamp beads in real time, and a waste bin is arranged on the outer side to automatically remove defective products. And a detection optical fiber assembly is arranged on the top plate to monitor the feeding state. According to the utility model, high-precision and high-efficiency feeding of the LED lamp beads is realized, the problems of insufficient precision, poor stability and the like of a traditional feeding mode are solved, and the mounting quality and the production efficiency are remarkably improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to technical LED lamp pearl mounting field, concretely relates to a lamp pearl bulk material high accuracy positioning feeder. BACKGROUND

[0002] In the LED lamp pearl mounting field, the current mainstream production mode, one is traditional tape feeding mounting technology, its inherent defect is that material preparation cost is high: must first carry out tape packaging to loose components, consumes the disposable consumables such as carrier tape, cover tape, increases material cost and packaging waste.

[0003] Two are bulk group pickup group mounting technology, and its technical bottleneck is that mounting precision is limited: due to the pickup of multiple lamp pearls simultaneously, the fixed suction nozzle spacing and the lamp pearl position deviation restrict, it is difficult to realize the high-precision mounting of microns.

[0004] Later, the use of die bonder type mounting mode appears, compared with the above mounting mode, the mounting efficiency is significantly improved, but in actual use, due to the lamp pearl feeding mode adopts the vibration mode, the precision of the lamp pearl cannot be guaranteed. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a lamp pearl bulk material high accuracy positioning feeder, solving the above problems existing in the current LED lamp pearl mounting process.

[0006] To achieve the above object, the utility model adopts the following technical scheme:

[0007] The utility model provides a high accuracy positioning feeder for lamp pearl scattering material, including frame, feed sorting module and rotary feed platform, feed sorting module and rotary feed platform all set up on the frame, feed sorting module is used for sorting and arranging LED lamp pearl and transports the LED lamp pearl after sorting to rotary feed platform, rotary feed platform includes support, rotary motor, carousel and top plate, top plate sets up at the top of support, carousel sets up in top plate, and rotary motor is connected with carousel, wherein, top plate is provided with the material placing position and material taking position, carousel is provided with the lamp pearl acupoint for placing lamp pearl, carousel is set up as when feed sorting module transports lamp pearl to the material placing position, can receive lamp pearl through the lamp pearl acupoint and transports lamp pearl to the material taking position through the drive of rotary motor.

[0008] Further, the support is provided with a crystal taking upper vision assembly above the corresponding position of the material taking position, which is arranged to monitor the lamp pearl on the material taking position in real time.

[0009] Further, the outer side of the support is provided with a waste bin, and the waste bin is provided with a suction pipeline, and the suction port of the suction pipeline is arranged on the top plate, and the carousel is arranged to move the lamp pearl to the suction port when the crystal taking upper vision assembly detects that the upper surface of the lamp pearl is damaged, so that the suction port sucks the lamp pearl into the waste bin through vacuum.

[0010] Further, the top plate is provided with a detection optical fiber assembly for detecting whether the lamp pearl acupoint is loaded with lamp pearl.

[0011] Further, the detection optical fiber assembly includes a first detection optical fiber and a second detection optical fiber, and the first detection optical fiber and the second detection optical fiber are arranged on both sides of the material taking position, respectively. Among them, the first detection optical fiber is used for detecting whether the lamp pearl acupoint is loaded with lamp pearl, and the second detection optical fiber is used for detecting whether the lamp pearl on the material taking position is taken away.

[0012] Further, a circular avoiding groove is arranged at the middle position of the top plate, and the carousel is located in the circular avoiding groove.

[0013] Further, the feed sorting module includes a vibration feeder and a detection turret, the vibration feeder is used for sorting lamp pearl, the detection turret is used for screening and adjusting the position of lamp pearl, and the screened lamp pearl is transported to the material placing position.

[0014] The utility model has the advantages of:

[0015] This utility model improves the positioning accuracy of LED beads through the precise positioning design of a rotary feeding platform. The bead slots on the turntable are precision-machined, and the vision component on the chip-picking platform monitors and compensates for the position of each bead in real time, ensuring accurate pickup by the placement head. This effectively solves quality problems such as missing or upright LEDs found in traditional feeding methods. The rotary feeding platform uses a continuous rotary feeding method, which increases the feeding speed compared to traditional intermittent feeding. The dual detection mechanism of the fiber optic component ensures the continuity and stability of the feeding, avoiding production interruptions caused by material shortages or repeated feeding. Simultaneously, by eliminating the tape and packaging process, it not only saves on the cost of consumables such as carrier tape and cover tape but also reduces material preparation time, improving overall production efficiency. Furthermore, the device integrates multiple quality inspection systems. The vision component on the chip-picking platform can detect key quality indicators such as the surface condition and polarity direction of the LED beads in real time, immediately initiating a rejection procedure upon detecting defective products. The fiber optic component ensures that each slot has an LED bead that has been properly picked up, preventing missed placement and duplicate placement. The waste bin and suction pipeline form an automatic rejection system that can quickly remove defective products, ensuring that only qualified products enter the next process. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the high-precision positioning feeder for bulk LED beads of this utility model;

[0017] Figure 2 This is a structural schematic diagram of the high-precision positioning feeder for bulk LED beads of this utility model;

[0018] Figure 3 yes Figure 2 A schematic diagram of the structure after removing the rack;

[0019] Figure 4 yes Figure 3 A schematic diagram of the structure at point A in the middle.

[0020] The names corresponding to each mark in the diagram:

[0021] 1-Rack,

[0022] 2-Feeding and sorting module, 21-Vibrating feeder, 22-Detection turret,

[0023] 3-Rotary feeding platform, 31-Support, 32-Rotary motor, 33-Turntable, 34-Top plate, 341-Discharge position, 342-Removal position, 343-Circular clearance groove, 36-Waste bin, 37-Suction pipe, 381-First detection fiber optic cable, 382-Second detection fiber optic cable. Detailed Implementation

[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0025] As shown in Figures 1-4 , the high-precision positioning feeder for lamp bead bulk material mainly includes a rack 1, a feeding and sorting module 2, and a rotating feeding platform 3. The rack 1 is built with aluminum alloy profiles, which has sufficient rigidity and stability. The feeding and sorting module 2 and the rotating feeding platform 3 are installed side by side on the rack 1 and connected through a conveying channel.

[0026] As shown in Figure 2 and Figure 3 , the feeding and sorting module 2 includes a vibrating feeder 21 and a detection turret 22. The vibrating feeder 21 adopts electromagnetic vibration mode, which can orderly arrange and convey the bulk LED lamp beads to the detection turret 22 by adjusting the vibration frequency and amplitude. The detection turret 22 is equipped with a visual detection system, which can detect the size, appearance, polarity, etc. of the lamp beads, screen out qualified products and adjust them to the correct direction, and then convey the qualified lamp beads to the discharging position 341 of the rotating feeding platform 3 through the conveying mechanism.

[0027] It should be noted that the structure and working principle of the vibrating feeder and the detection turret are prior art, which will not be described here.

[0028] Referring to Figure 3 and Figure 4 , the rotating feeding platform 3 includes a support 31, a rotating motor 32, a turntable 33, and a top plate 34. The top plate 34 is fixed on the top of the support 31 and has a circular avoiding groove 343 in the middle. The turntable 33 is installed in the circular avoiding groove 343 and is supported by a precision bearing to ensure smooth rotation. The rotating motor 32 is a servo motor that drives the turntable 33 to make intermittent rotary motion through a synchronous belt.

[0029] The turntable 33 has a plurality of lamp bead acupoints evenly distributed in the circumferential direction. Each acupoint is precisely machined, with a size matching the LED lamp bead and a depth precisely controlled to ensure accurate positioning of the lamp bead. The top plate 34 is provided with a discharging position 341 and a taking position 342, which correspond to the outlet of the feeding and sorting module 2 and the taking position of the mounting process, respectively.

[0030] As shown in Figure 4 , the detection fiber assembly includes a first detection fiber 381 and a second detection fiber 382. The first detection fiber 381 is arranged on the feeding side of the taking position 342 and is used to detect whether there is a lamp bead in the acupoint; the second detection fiber 382 is arranged on the discharging side of the taking position 342 and is used to detect whether the lamp bead is taken normally. This double detection mechanism ensures the reliability of the feeding.

[0031] As shown in Figure 4As shown, the waste bin 36 is installed outside the support 31 and connected with the suction port on the top plate 34 through the suction pipeline 37. When the visual component detects the defective product, the control system controls the rotary table 33 to rotate the defective product to the suction port position, and the defective product is sucked into the waste bin 36 through vacuum suction.

[0032] Working process:

[0033] The bulk LED lamp beads first enter the vibration feeder 21, and are sent to the detection rotary tower 22 after vibration sorting. The detection rotary tower 22 detects and adjusts the direction of each lamp bead, and the qualified products are sent to the discharge position 341 of the rotary feeding platform 3.

[0034] The rotary table 33 is intermittently moved under the drive of the rotary motor 32, and when the lamp bead position is rotated to the discharge position 341, the lamp bead is received from the feeding and sorting module 2. Then the rotary table rotates to take the lamp bead to the taking position 342. In this process, the visual component detects the lamp bead, and if a defective product is found, the rejection program is started.

[0035] The mounting head picks up the lamp bead from the taking position 342 for mounting. The detection optical fiber component monitors the feeding state in real time to ensure that the production is continuously and stably carried out.

[0036] Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art belong to the scope of protection of the present application.

Claims

1. A high-precision positioning feeder for loose LED beads, characterized in that: The application relates to a LED lamp bead sorting and arranging device, which comprises a rack, a feeding and sorting module and a rotary feeding platform, wherein the feeding and sorting module and the rotary feeding platform are arranged on the rack, the feeding and sorting module is used for sorting and arranging LED lamp beads and conveying the sorted LED lamp beads to the rotary feeding platform, the rotary feeding platform comprises a support, a rotary motor, a rotating disc and a top plate, the top plate is arranged on the top of the support, the rotating disc is arranged in the top plate, and the rotary motor is connected with the rotating disc, wherein the top plate is provided with a feeding position and a taking position, the rotating disc is provided with lamp bead positions for placing lamp beads, and the rotating disc is arranged to receive lamp beads through the lamp bead positions and convey the lamp beads to the taking position through the driving of the rotary motor when the feeding and sorting module conveys the lamp beads to the feeding position.

2. The high-precision positioning feeder for lamp bead bulk material according to claim 1, characterized in that: A crystal taking upper visual assembly is arranged above the support and corresponds to the taking position, and the crystal taking upper visual assembly is arranged to monitor the lamp beads on the taking position in real time.

3. The high-precision positioning feeder for lamp bead bulk material according to claim 2, characterized in that: A waste bin is arranged on the outer side of the support, a suction pipeline is arranged on the waste bin, a suction port of the suction pipeline is arranged on the top plate, and the rotating disc is arranged to drive the lamp beads to the suction port to make the suction port suck the lamp beads into the waste bin through vacuum when the crystal taking upper visual assembly detects that the upper surface of the lamp beads is damaged.

4. The high-precision positioning feeder for lamp bead bulk material according to claim 1, characterized in that: A detection optical fiber assembly for detecting whether the lamp bead positions are loaded with lamp beads is arranged on the top plate.

5. The high-precision positioning feeder for lamp bead bulk material according to claim 4, characterized in that: The detection optical fiber assembly comprises a first detection optical fiber and a second detection optical fiber, and the first detection optical fiber and the second detection optical fiber are arranged on the two sides of the taking position respectively, wherein the first detection optical fiber is used for detecting whether the lamp bead positions are loaded with lamp beads, and the second detection optical fiber is used for detecting whether the lamp beads on the taking position are taken away.

6. The high-precision positioning feeder for lamp bead bulk material according to claim 1, characterized in that: A circular avoiding groove is arranged at the middle position of the top plate, and the rotating disc is located in the circular avoiding groove.

7. The high-precision positioning feeder for lamp bead bulk material according to claim 1, characterized in that: The feeding and sorting module comprises a vibrating feeder and a detection turret, the vibrating feeder is used for sorting lamp beads, the detection turret is used for screening and adjusting the positions of the lamp beads and conveying the screened lamp beads to the feeding position.

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