Arrangement device used before book packaging

By designing a book sorting device with support frame, baffle and rotation mechanism, the problem of low efficiency of manual sorting before book packing is solved, realizing automated operation and stable stacking, and reducing labor costs.

CN223803923UActive Publication Date: 2026-01-16HEBEI PINRUI PRINTING CO LTD
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Patent Information

Application Number
CN202520211334.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2026-01-16
Estimated Expiration
2035-02-11

AI Technical Summary

Technical Problem

In existing technologies, manual sorting before book packaging is inefficient, resulting in slow operation and high labor costs.

Method used

A book sorting device before packaging was designed. The device sorts and limits the books using a support frame and baffles, and rotates the books 180° using a rotary mechanism. Combined with a pushing mechanism and a PLC controller, the device achieves automated operation, ensuring that the packaging section and the loose-leaf section are misaligned, thereby improving sorting efficiency.

Benefits of technology

It enables automated book sorting and stable stacking, improving sorting efficiency and reducing labor costs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223803923U_ABST
    Figure CN223803923U_ABST
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Abstract

The utility model discloses a device for arranging books before packaging, which comprises a working table arranged below a first conveying table, and one side of the working table is connected with a second conveying table; a rotary table is installed in the center of the workbench, two symmetrically-arranged supporting frames are installed on the rotary table, and baffles are hinged to the two ends of each supporting frame respectively. The baffle is connected with the driving mechanism; a push rod is arranged on the rotary table; a rotary mechanism is arranged at the bottom of the rotary table; the device further comprises a PLC, and the controlled ends of the driving mechanism, the pushing mechanism and the rotating mechanism are connected with the output end of the PLC. Books are arranged and limited by arranging the supporting frame and the baffle, staggered arrangement of the packaging parts and the loose-leaf parts on the corresponding sides of the grouped books on the upper layer and the lower layer is achieved by arranging the rotating mechanism, and meanwhile automatic operation such as arrangement, reversing and pushing is achieved through cooperation of the rotating mechanism, the pushing mechanism, the driving mechanism and the PLC. And the arrangement efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to book packing equipment technical field, concretely relates to a book packing before arrangement device. BACKGROUND

[0002] After book printing, books are usually stacked into a bundle by machines according to three to five books in a group, so as to facilitate subsequent packing. At present, the books in a group are usually manually stacked and assembled in multiple groups and then sent into a packing machine for packing after arrangement. Since one side of the books is a packaging part and the other side is a loose-leaf part, the books in a volume need to be turned during assembly to form a structure in which the packaging part and the loose-leaf part are distributed in a staggered manner, so as to ensure the stability of the book stacking. However, manual packing operation is slow, low in efficiency, and high in labor cost. SUMMARY

[0003] The utility model needs to solve the technical problem of providing a book packing before arrangement device, which can quickly arrange books, facilitate subsequent packing, and improve packing efficiency.

[0004] To solve the above technical problems, the utility model adopts the following technical solutions.

[0005] A book packing before arrangement device includes a workbench arranged below a first conveying table, and the workbench is connected with a second conveying table on one side. A rotary table is installed at the center of the workbench, and two symmetrically arranged support frames are installed on the rotary table. A baffle is hingedly connected to each end of the support frames. An accommodating space corresponding to the size of the books is formed between the two support frames and the corresponding baffles. The accommodating space is located below a drop port on the first conveying table and corresponds to the drop port. The baffles are connected with a driving mechanism installed on the outer side of the support frames, which drives the baffles to open to facilitate discharging. A push rod is arranged on the rotary table and pushes the books in the accommodating space to the second conveying table under the action of a pushing mechanism. A rotary mechanism is arranged at the bottom of the rotary table, which drives the rotary table to rotate and makes the corresponding packaging parts and loose-leaf parts of the books in the upper and lower layers arranged in a staggered manner. A PLC controller is further included, and the controlled ends of the driving mechanism, the pushing mechanism, and the rotary mechanism are connected with the output end of the PLC controller.

[0006] The above-mentioned book packing before arrangement device, the rotary mechanism includes a rotary support arranged at the bottom end of the rotary table, an annular gear rack is arranged on the outer circumferential side of the bottom of the rotary support, the annular gear rack is in meshing transmission with a rotary gear, the rotary gear is connected with the motor shaft of a rotary motor, and the controlled end of the rotary motor is connected with the output end of the PLC controller.

[0007] The push mechanism comprises a second cylinder arranged at the bottom of the rotating table and connected with the bottom of the push rod, the controlled end of the second cylinder is connected with the output end of the PLC controller, a second sliding groove is arranged in the center of the rotating table and slidably arranged with the push rod, and a through channel is arranged on the upper part of the rotating support for the push rod.

[0008] The push rod is connected with the sliding block at both sides of the bottom, and the bottom of the rotating table at both sides of the second sliding groove is provided with a guide rail slidably arranged with the sliding block.

[0009] The rotating table is provided with an adjusting mechanism for driving the support frame to move and adjusting the spacing between the support frames, the adjusting mechanism comprises a first cylinder connected with the support frame, the controlled end of the first cylinder is connected with the output end of the PLC controller, the rotating table is symmetrically provided with a first sliding groove, the first sliding groove is vertically arranged with the second sliding groove, and a moving column is slidably arranged in the first sliding groove and connected with the bottom end of the support frame.

[0010] The driving mechanism comprises a driving gear arranged in the middle of the support frame, the driving gear is connected with the motor shaft of the driving motor, the controlled end of the driving motor is connected with the output end of the PLC controller, the upper and lower sides of the driving gear are respectively meshed and transmitted with the long toothed bars, and the two long toothed bars are oppositely arranged, the upper long toothed bar is connected with the right side baffle, and the lower long toothed bar is connected with the left side baffle.

[0011] Due to the above technical scheme, the technical progress of the utility model is as follows.

[0012] The utility model provides a kind of book packing before arrangement device, and book is arranged and limited by being arranged support frame and baffle, prevent book misplacement, also set rotating mechanism to drive rotating table to rotate 180 °, and material is discharged in batches, realize that the corresponding side packaging part and loose-leaf part of the two layers of books are mispositioned, guarantee the stability when book is stacked, simultaneously, by the cooperation of rotating mechanism, push mechanism, driving mechanism and PLC controller, realize arrangement, reversing, push material and other automation operation, improve arrangement efficiency, reduce labor cost. BRIEF DESCRIPTION OF DRAWINGS

[0013] Fig. 1 It is the specific structure schematic diagram of the utility model;

[0014] Fig. 2 It is another structure schematic diagram of the utility model;

[0015] Fig. 3 It is the plan view of the rotating table of the utility model.

[0016] Wherein: 1. workbench, 2. first conveying table, 3. blanking, 4. second conveying table, 5. rotary table, 6. support frame, 7. baffle, 8. rotary support, 9. ring rack, 10. rotary gear, 11. rotary motor, 12. drive motor, 13. drive gear, 14. long rack, 15. first chute, 16. moving column, 17. first cylinder, 18. second chute, 19. push rod, 20. second cylinder, 21. guide rail, 22. sliding block, 23. through channel. DETAILED DESCRIPTION

[0017] The utility model will be further explained in detail in combination with the drawings and specific embodiments.

[0018] A book arranging device before packing, as shown in Figs. 1 to 3 Fig. 1, comprising a workbench 1, a first conveying table 2 is arranged above the workbench 1, a blanking 3 is formed in the first conveying table 2, and a second conveying table 4 is connected to one side of the workbench 1.

[0019] A rotary table 5 is arranged on the workbench 1, two symmetrical support frames 6 are arranged on the rotary table 5, baffles 7 are hingedly connected to the two ends of the support frames 6 respectively, and a containing space corresponding to the size of the books is formed between the two support frames 6 and the corresponding baffles 7, which is located below and corresponds to the blanking 3 on the first conveying table 2.

[0020] The baffle 7 is connected with a driving mechanism arranged outside the support frame 6, which can drive the baffle 7 to open to facilitate discharging.

[0021] The driving mechanism comprises a drive gear 13 arranged in the middle of the support frame 6, the drive gear 13 is connected with the motor shaft of a drive motor 12, the upper and lower sides of the drive gear 13 are respectively engaged with long racks 14 for transmission, and the two long racks 14 are arranged oppositely.

[0022] The upper long rack 14 is connected with the right baffle 7, and the lower long rack 14 is connected with the left baffle 7, when the drive gear 13 rotates, the long rack 14 moves horizontally and drives the baffle 7 to rotate, thereby canceling the protection of the books and facilitating discharging.

[0023] A rotary mechanism for driving the rotary table 5 to rotate is arranged at the bottom of the rotary table 5, the rotary table 5 is driven to rotate 180° by the rotary mechanism, and the upper and lower two layers of books can be arranged with the side sealing parts and the loose-leaf parts being arranged oppositely.

[0024] The rotary mechanism comprises a rotary support 8 arranged at the bottom end of the rotary table 5, a ring rack 9 is arranged at the bottom outer circumferential side of the rotary support 8, the ring rack 9 is engaged with a rotary gear 10 for transmission, and the rotary gear 10 is connected with the motor shaft of a rotary motor 11.

[0025] The rotation gear 10 drives the rotation table 5 to rotate, so as to adjust the position of the accommodating space to correspond to the first conveying table 2 or the second conveying table 4, so that the books fall into the accommodating space from the first conveying table or are sent onto the second conveying table.

[0026] The rotation table 5 is provided with a push rod 19 for pushing the books in the accommodating space onto the second conveying table 4, and the push rod 19 is connected with a pushing mechanism.

[0027] The pushing mechanism comprises a second cylinder 20 connected with the bottom of the push rod 19, the second cylinder 20 is arranged at the bottom of the rotation table 5, a second sliding groove 18 is arranged at the center of the rotation table 5 and is slidably connected with the push rod 19, and a through channel 23 is arranged at the upper portion of the rotation support 8 and is passed through by the push rod 19.

[0028] The bottom of the push rod 19 is connected with a sliding block 22, and the bottom of the rotation table 5 at both sides of the second sliding groove 18 is provided with a guide rail 21 slidably connected with the sliding block 22.

[0029] The rotation table 5 is further provided with an adjusting mechanism for adjusting the spacing between the support frames 6, the adjusting mechanism comprises a first cylinder 17 connected with the support frames 6, first sliding grooves 15 are symmetrically arranged on the rotation table 5 and are vertically arranged with the second sliding groove 18, and a moving column 16 is slidably arranged in the first sliding groove 15 and is connected with the bottom end of the support frame 6.

[0030] The first cylinder 17 drives the support frames 6 to move along the second sliding groove 18, so as to adjust the spacing between the two support frames 6.

[0031] The utility model further includes a PLC controller, the controlled end of the rotation motor 11, the drive motor 12, the first cylinder 17, the second cylinder 20 is connected with the output end of PLC controller respectively, through the PLC controller control mechanism, pushing mechanism, rotation mechanism and adjusting mechanism action, has reduced manual operation, has improved the arrangement efficiency, has realized the automatic operation of arrangement.

[0032] In use, firstly, the accommodating space between the support frames 6 is arranged in correspondence with the drop opening 3 on the first conveying table 2, if the spacing between the support frames 6 is inconsistent with the size of the drop opening 3, the first cylinder 17 can be used to drive the support frames 6 to move along the second sliding groove 18, so as to adjust the spacing between the two support frames 6.

[0033] After adjustment, the first conveying table 2 controls the first group of books to fall into the accommodating space from the drop opening 3, and the books vertically fall under the limiting of the support frames 6 and the baffle 7, then the rotation table 5 is driven to rotate 180° by the rotation motor 11, the second group of books is controlled to fall, and the above operation is repeated until the required stacking number of layers, and the rotation table 5 is driven to rotate by the rotation motor, so that the outlet of the accommodating space corresponds to the second conveying table 4.

[0034] Then, the push rod 19 is driven by the second cylinder 20 to move along the second sliding groove 18, so that the stacked books move forward and contact the baffle 7 close to the second conveying table 4, the books are aligned, and the driving gear 13 is driven by the driving motor 12 to rotate, so that the long rack 14 drives the baffle 7 to rotate outward, and the limiting of the side of the book is released.

[0035] Finally, the second cylinder 20 drives the push rod 19 to continue moving along the second sliding groove 18, and the stacked and aligned books are sent onto the second conveying table 4.

[0036] The utility model provides a kind of book packing front arrangement device, and book is arranged and limited by being set support frame and baffle, prevent book misplacement, it is also set rotary mechanism to drive rotary table to rotate 180 ° and to fall material in batches, realized the corresponding side packaging part and loose-leaf part misplacement setting of two layers of books in group, guaranteed the stability when book stacking, it is realized arrangement, reversing, push material etc. Automation operation by the cooperation of rotary mechanism, push mechanism, drive mechanism and PLC controller, improve arrangement efficiency, reduce labor cost.

Claims

1. A book pre-packaging arrangement characterized by: The utility model provides a book group feeding device, including the workbench (1) set in the first conveying table (2) below, and one side of workbench (1) is connected with second conveying table (4), the workbench (1) center is equipped with the rotary table (5), is equipped with two symmetrical support frame (6) of setting on rotary table (5), and the both ends of support frame (6) are hinged with baffle (7) respectively, and the accommodating space corresponding with the size of book is formed between two support frame (6) and corresponding baffle (7), and the accommodating space is located below the blanking opening (3) on the first conveying table (2) and corresponds with blanking opening (3), the baffle (7) is connected with the drive mechanism of installing outside support frame (6), and the drive mechanism drives baffle (7) to open and facilitates the discharge, the push rod (19) of rotary table (5) is provided with under the push mechanism and pushes the book in the accommodating space to the second conveying table (4), the rotary mechanism of rotary table (5) bottom is provided, drives rotary table (5) to rotate 180 DEG, and makes the upper and lower two layers group books corresponding side seal and loose-leaf part misregistration, still including PLC controller, the controlled end of drive mechanism, push mechanism, rotary mechanism is connected with the output end of PLC controller respectively.

2. A book pre-packaging arrangement according to claim 1, characterized in that: The rotary mechanism includes a rotary bracket (8) disposed at the bottom end of the rotary table (5), an annular rack (9) is disposed on the outer periphery of the bottom of the rotary bracket (8), the annular rack (9) is in meshing transmission with a rotary gear (10), the rotary gear (10) is connected with the motor shaft of a rotary motor (11), and the controlled end of the rotary motor (11) is connected with the output end of the PLC controller.

3. A book pre-packaging arrangement according to claim 2, characterized in that: The push mechanism includes a second cylinder (20) disposed at the bottom of the rotary table (5) and connected with the bottom of the push rod (19), the controlled end of the second cylinder (20) is connected with the output end of the PLC controller, a second sliding groove (18) is formed in the center of the rotary table (5) and slidably fitted with the push rod (19), and a through channel (23) is formed in the upper part of the rotary bracket (8) for the push rod (19) to pass through.

4. A book collating device as claimed in claim 3, wherein: The bottom sides of the push rod (19) are connected with sliding blocks (22), and the bottom of the rotary table (5) on both sides of the second sliding groove (18) is provided with guide rails (21) slidably fitted with the sliding blocks (22).

5. A book pre-packaging arrangement according to claim 3, characterized in that: The rotary table (5) is provided with an adjusting mechanism for driving the support frame (6) to move and adjusting the distance between the support frames (6); the adjusting mechanism includes a first cylinder (17) connected with the support frame (6), and the controlled end of the first cylinder (17) is connected with the output end of the PLC controller; the rotary table (5) is symmetrically provided with a first sliding groove (15), and the first sliding groove (15) is vertically arranged with the second sliding groove (18); a moving column (16) is slidably arranged in the first sliding groove (15), and the moving column (16) is connected with the bottom end of the support frame (6).

6. A book pre-packaging arrangement according to claim 1, characterized in that: The driving mechanism comprises a driving gear (13) arranged in the middle of the support frame (6), the driving gear (13) is connected with the motor shaft of the driving motor (12), and the controlled end of the driving motor (12) is connected with the output end of the PLC controller; the upper and lower sides of the driving gear (13) are respectively engaged with long racks (14) for transmission, and the two long racks (14) are oppositely arranged; the upper long rack (14) is connected with the right baffle (7), and the lower long rack (14) is connected with the left baffle (7).