Film tearing device
By designing the pressing and tearing mechanism of the film-tearing device, and utilizing the coordinated work of the pressing drive component and the gripper component, the deformation and inaccuracy of the flexible flat cable during the film-tearing process were solved, achieving efficient and stable automated film-tearing operation, and improving production efficiency and automation level.
Patent Information
- Application Number
- CN202520405540.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-10
AI Technical Summary
In existing technologies, flexible flat cables are prone to deformation during the film-tearing process, making film-tearing difficult and inaccurate, and hindering efficient and stable automated operation.
Design a film-tearing device, including a pressing mechanism and a film-tearing mechanism. Through the coordinated work of the pressing drive component and the film-tearing drive component, ensure that the flexible flat cable remains stable during the film-tearing process. Utilize the gripper component to precisely control the film-tearing point. Combine negative pressure fixing and rotation pressing to achieve stable fixing and precise film tearing of the flexible flat cable.
It improves the precision and consistency of film tearing, reduces manual intervention, significantly increases production efficiency, reduces labor intensity, and enhances the automation level of the production line.
Smart Images

Figure CN223804004U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a tear membrane device technical field, specifically related to a tear membrane device. BACKGROUND
[0002] Flexible Flat Cable (FFC) is a kind of flat and soft cable, mainly used for signal transmission in electronic equipment. It is composed of multiple thin conductive lines, which are clamped between two layers of thin insulating material, usually made of polyester or polyimide material. Soft cable is widely used in the application scene that needs to be frequently bent or space limited due to its flexibility and compact design.
[0003] Soft cable film tearing refers to the process of removing the protective film on the soft cable (Flexible Flat Cable, FFC) during manufacturing or assembly. This protective film is usually covered on the surface of the soft cable to prevent it from being contaminated, scratched or other physical damage before transportation, storage or assembly, but due to the lightness, small size and softness of the soft cable itself, it is easy to deform during film tearing, resulting in difficulty in film tearing, so a film tearing device suitable for soft cable needs to be designed. SUMMARY
[0004] The technical problem to be solved by the embodiments of the utility model lies in providing a tear membrane device that can fix and tear the film of soft cable.
[0005] In order to solve the above technical problems, the utility model provides a tear membrane device for soft cable film tearing, the tear membrane device comprises: a pressing mechanism, including a pressing platform and a pressing piece, the pressing piece is close to or away from the pressing platform by pressing drive assembly to fix or loosen the soft cable;Film tearing mechanism, including jaw assembly and film tearing drive assembly, the film tearing drive assembly is used to drive the jaw assembly to be close to or away from the pressing platform, so that the jaw assembly is close to or away from the film tearing point of soft cable for film tearing.
[0006] In a feasible implementation mode, the first end of the pressing piece in the first direction is used to press the soft cable, the second end away from the first end in the first direction is fixedly connected with a rotating shaft, the rotating shaft is connected with the output end of the pressing drive assembly, and the pressing drive assembly is used to drive the rotating shaft to rotate, so as to drive the first end of the pressing piece to be close to or away from the pressing platform.
[0007] In a feasible implementation mode, the pressing drive assembly comprises a pneumatic cylinder and a gear and rack transmission assembly, the telescopic end of the pneumatic cylinder is connected with a rack, and a gear is connected with the rotating shaft through a bearing.
[0008] In a feasible implementation, the pressing driving assembly further comprises a first sliding assembly and a first limiting piece, a sliding end of the first sliding assembly is connected with the rack, and the first limiting piece is arranged at one end in the sliding direction of the first sliding assembly and is used for limiting the displacement of the rack.
[0009] In a feasible implementation, the first end of the pressing piece is provided with a pressing head assembly, the pressing head assembly comprises a connecting piece and an elastic pressing head, the connecting piece connects the pressing piece and the elastic pressing head, and the elastic pressing head is used for flexibly contacting the flexible flat cable.
[0010] In a feasible implementation, the pressing mechanism further comprises a negative pressure assembly, the pressing platform is provided with a negative pressure hole, and the negative pressure assembly fixes the flexible flat cable and the pressing platform through the negative pressure hole.
[0011] In a feasible implementation, the clamping jaw assembly comprises at least two sub-clamping jaws, each of the sub-clamping jaws corresponds to a film tearing point; the film tearing driving assembly comprises a first driving piece, a second driving piece and a third driving piece, the first driving piece is used for driving the clamping jaw assembly to move in the vertical direction, and the second driving piece and the third driving piece are used for driving the clamping jaw assembly to move in the horizontal direction.
[0012] In a feasible implementation, the film tearing mechanism further comprises an auxiliary film tearing mechanism, the auxiliary film tearing mechanism is arranged below the pressing platform, and the auxiliary film tearing mechanism comprises a brush assembly and a blowing assembly.
[0013] In a feasible implementation, the film tearing device further comprises a waste film collecting mechanism, and the waste film collecting mechanism is located below the pressing platform.
[0014] In a feasible implementation, the film tearing device comprises a base plate, and the base plate is provided with at least two pressing mechanisms and film tearing mechanisms corresponding in number to the pressing mechanisms.
[0015] The utility model is implemented, and has the following beneficial effects:
[0016] The embodiment of the present application provides a film tearing device, which tears the film of the flexible flat cable through the setting of a pressing mechanism and a film tearing mechanism, wherein the pressing piece of the pressing mechanism is driven by a pressing driving assembly to be close to or away from the pressing platform to fix or release the flexible flat cable, the accurate control of the pressing mechanism ensures the stability of the flexible flat cable in the film tearing process, avoids the inaccurate film tearing caused by the displacement of the flexible flat cable, and thus improves the accuracy and consistency of the film tearing. The film tearing driving assembly drives the jaw assembly to be close to or away from the pressing platform to tear the film close to or away from the film tearing point of the flexible flat cable. The cooperation of the film tearing driving assembly and the jaw assembly can quickly and accurately complete the film tearing operation, reduces manual intervention, and significantly improves the production efficiency. In addition, the film tearing device reduces manual operation, reduces labor intensity, improves the automation level of the production line, and is conducive to wide application through the automatic control of the pressing driving assembly and the film tearing driving assembly.
[0017] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the present application. BRIEF DESCRIPTION OF DRAWINGS
[0018] The drawings incorporated into the specification and forming part of the specification, show embodiments consistent with the present application, and together with the specification, serve to explain the principles of the present application, and do not constitute undue limitations on the present application.
[0019] Figure 1 is a perspective structural schematic view of the film tearing device shown in some embodiments of the present application;
[0020] Figure 2 is a perspective structural schematic view of the film tearing device shown in some embodiments of the present application;
[0021] Figure 3 is a perspective structural schematic view of the film tearing device shown in some embodiments of the present application; Figure 1 is a pressing state schematic view of the film tearing device shown in some embodiments of the present application;
[0022] Figure 4 is an exploded view of the film tearing device shown in some embodiments of the present application; Figure 1 is an exploded view of the film tearing device shown in some embodiments of the present application;
[0023] Figure 5 is a schematic view of the pressing mechanism of the film tearing device shown in some embodiments of the present application; Figure 1 is a schematic view of the pressing mechanism of the film tearing device shown in some embodiments of the present application;
[0024] Figure 6 is a schematic view of the auxiliary film tearing mechanism of the film tearing device shown in some embodiments of the present application; Figure 1 is a schematic view of the auxiliary film tearing mechanism of the film tearing device shown in some embodiments of the present application;
[0025] Figure 7 is a partial exploded view of the film tearing mechanism of the film tearing device shown in some embodiments of the present application; Figure 1 is a partial exploded view of the film tearing mechanism of the film tearing device shown in some embodiments of the present application;
[0026] Figure 8 isFigure 1 Schematic view of the gripper assembly of the film tearing device.
[0027] Reference signs in the figures:
[0028] 100-film tearing device; 101-substrate,
[0029] 10-pressing mechanism, 11-pressing platform, 111-negative pressure hole, 12-pressing piece, 121-rotation shaft, 122-connection piece, 123-elastic pressing head, 13-pressing driving assembly, 131-cylinder, 132-rack, 133-gear, 134-first sliding assembly, 135-first limiting piece, 14-negative pressure assembly;
[0030] 20-film tearing mechanism, 21-gripper assembly, 211-sub-gripper, 212-bottom plate, 22-film tearing driving assembly, 221-first driving piece, 222-second driving piece, 223-third driving piece, 224-second limiting piece, 23-assisted film tearing mechanism, 231-brush assembly, 232-blowing assembly;
[0031] 30-waste film collecting mechanism. DETAILED DESCRIPTION
[0032] In order to make the above-mentioned purpose, features and advantages of the present application more apparent, specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the following description, a large number of specific details are set forth in order to fully understand the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the spirit of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0033] In the description of the present application, it should be understood that the orientation description, such as the orientation or position relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0034] In the description of the present application, the meaning of several is more than one, the meaning of multiple is more than two, greater than, less than, more than, etc. are understood as not including the number, above, below, etc. are understood as including the number. If it is described as first, second, it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the sequence of indicated technical features.
[0035] In the description of the utility model, unless otherwise expressly limited, the words such as setting, installation, connection should be understood broadly, and the specific meaning of the above words in the utility model can be determined reasonably by the person skilled in the art in combination with the specific content of the technical scheme.
[0036] In the description of the utility model, the description of the reference terms "one embodiment", "some embodiments", "illustrative embodiment", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are included in at least one embodiment or example of the utility model. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0037] Please refer to Figures 1 to 8 The utility model discloses a tear film device 100 for soft wire tear film, tear film device 100 includes: press fit mechanism 10 and tear film mechanism 20. Wherein, press fit mechanism 10 includes press fit platform 11 and press fit piece 12. Press fit piece 12 is close to or away from press fit platform 11 through press fit drive assembly 13 to fix or loosen soft wire, tear film mechanism 20 includes jaw assembly 21 and tear film drive assembly 22. Tear film drive assembly 22 is used to drive jaw assembly 21 close to or away from press fit platform 11, so that jaw assembly 21 is close to or away from the tear film point of soft wire and tears film.
[0038] The utility model discloses a tear film device 100, and tear film is carried out to soft wire through setting press fit mechanism 10 and tear film mechanism 20, wherein the press fit drive assembly 13 of press fit piece 12 of press fit mechanism 10 is close to or away from press fit platform 11 to fix or loosen soft wire, through the accurate control of press fit mechanism 10, ensure that soft wire remains stable during tear film process, avoid the problem of tear film inaccuracy due to soft wire displacement, thereby improve the precision and consistency of tear film. Tear film drive assembly 22 drives jaw assembly 21 to be close to or away from press fit platform 11 to be close to or away from the tear film point of soft wire and tear film. The coordinated work of tear film drive assembly 22 and jaw assembly 21 can quickly and accurately complete tear film operation, reduce manual intervention, and significantly improve production efficiency. In addition, tear film device 100 reduces manual operation, reduces labor intensity through the automatic control of press fit drive assembly 13 and tear film drive assembly 22, simultaneously improves the automation level of production line, is favorable to wide application.
[0039] In a feasible implementation mode, as Figure 2As shown, the film tearing device 100 includes a base plate 101, the base plate 101 is provided with two pressing mechanisms 10 and a corresponding number of film tearing mechanisms 20, that is, two film tearing mechanisms 20. In this way, the film tearing efficiency can be improved.
[0040] In an available embodiment, the film tearing device 100 further comprises a waste film collecting mechanism 30. The waste film collecting mechanism 30 is located below the pressing platform 11. Specifically, a through hole is formed on the base plate 101, and the waste film collecting mechanism 30 penetrates through the through hole and is connected to the lower part of the film tearing mechanism 20. After the film is torn by the film tearing mechanism 20, the waste film falls into the waste film collecting mechanism 30. Further, the waste film collecting mechanism 30 can also be provided with a negative pressure mechanism to facilitate further collection of waste film.
[0041] In an available embodiment, the pressing member 12 is used to press the soft flat cable along the first direction, and the second end of the pressing member 12 away from the first end is fixedly connected with a rotating shaft 121. The rotating shaft 121 is connected with the output end of the pressing driving assembly 13. The pressing driving assembly 13 is used to drive the rotating shaft 121 to rotate, so as to drive the first end of the pressing member 12 to approach or move away from the pressing platform 11. In this way, the pressing member 12 rotates to approach the pressing platform 11 under the driving of the pressing driving assembly 13. The rotating pressing uniformly distributes the pressure through the rotating motion, reduces the local stress concentration, and reduces the risk of damage to the soft flat cable. The rotating motion helps the soft flat cable surface to be more uniformly contacted, reduces the scratches and indentations, and further, the rotating pressing can better handle complex curved surfaces or irregular shapes, and ensure uniform distribution of pressure.
[0042] In an available embodiment, the pressing driving assembly 13 comprises a cylinder 131 and a gear 133 and a rack 132 transmission assembly. The telescopic end of the cylinder 131 is connected with the rack 132, and the gear 133 is connected with the rotating shaft 121 through a bearing. The use of the cylinder 131 and the gear 133 and the rack 132 transmission assembly makes the conversion efficiency between linear motion and rotating motion high, and almost no energy loss. The gear 133 and the rack 132 are composed of, the structure is compact, easy to install and maintain. The engagement precision of the gear and the rack 132 is high, and the carrying capacity is strong, and bidirectional motion (linear to rotating, or rotating to linear) can be realized. The structure is simple, easy to manufacture and maintain. The motion conversion efficiency is high. High-precision positioning can be realized. It is suitable for small and medium-sized load.
[0043] In an embodiment, the pressing driving assembly 13 further comprises a first sliding assembly 134 and a first limiting piece 135. The sliding end of the first sliding assembly 134 is connected with the rack 132. The first limiting piece 135 is arranged at one end of the sliding direction of the first sliding assembly 134, and is used for limiting the displacement of the rack 132. In this way, the first sliding assembly 134 can guide the transmission of the rack 132, improve the transmission accuracy, and also improve the stability of the transmission pressing. The first limiting piece 135 can prevent excessive pressing and excessive extrusion of the soft wire row, and damage the soft wire row.
[0044] In an embodiment, the first end of the pressing member 12 is provided with a pressing head assembly. The pressing head assembly comprises a connecting piece 122 and an elastic pressing head 123. The connecting piece 122 connects the pressing member 12 and the elastic pressing head 123. The elastic pressing head 123 is used for flexible contact with the soft wire row. In this way, the elastic pressing head 123 is in flexible contact with the soft wire row, avoiding damage such as scratches or indentations caused by rigid contact, and prolonging the service life of the soft wire row. The elastic pressing head 123 can uniformly disperse the pressure, prevent local stress concentration, and ensure the stability of the pressing quality. The elastic pressing head 123 can adapt to the thickness and shape changes of the soft wire row, and improve the pressing effect. It can further avoid damage to the soft wire row and reduce the product failure rate.
[0045] In an embodiment, the pressing mechanism 10 further comprises a negative pressure assembly 14. The pressing platform 11 is provided with a negative pressure hole 111. The negative pressure assembly 14 fixes the soft wire row and the pressing platform 11 through the negative pressure hole 111. The negative pressure assembly 14 adsorbs the soft wire row through the negative pressure hole 111, prevents displacement of the soft wire row during pressing, and ensures the pressing accuracy. Negative pressure fixation makes the soft wire row closely adhere to the pressing platform 11, avoids dislocation caused by film tearing, and improves the film tearing quality. The negative pressure hole 111 can be flexibly arranged, and is suitable for soft wire rows of various shapes and sizes, thereby enhancing the universality of the equipment. Negative pressure fixation reduces the risk of damage to the soft wire row, and in combination with the pressing head, can ensure the stability of the pressing. Negative pressure fixation is fast and stable, reduces the adjustment time, and improves the production efficiency. In addition, the negative pressure assembly 14 has a simple structure, is easy to operate and maintain, and reduces the use cost.
[0046] In an embodiment, the jaw assembly 21 includes five sub-jaws 211, each corresponding to a film tearing point. The film tearing drive assembly 22 includes a first drive member 221 for driving the jaw assembly 21 to move vertically, and a second drive member 222 and a third drive member 223 for driving the jaw assembly 21 to move horizontally. This allows precise control in multiple directions, with the three drive members controlling vertical and horizontal movement respectively, enabling precise positioning of the jaw assembly 21 and improving film tearing accuracy. In addition, independent control of horizontal and vertical movement allows the device to adapt to soft wires and platforms of different shapes and sizes, enhancing flexibility. Multiple drive members work together to reduce adjustment time, speed up film tearing, and improve efficiency. It should be noted that the sub-jaws 211 of the jaw assembly 21 of the film tearing device 100 provided in the present application are not limited to five, but can be set according to the specific needs of the soft wire, which will not be described here. Further, the film tearing mechanism also has a sliding assembly with the first drive member 221, the second drive member 222, and the third drive member 223 to guide and stabilize the driving action of the film tearing drive assembly 22, improving the stability of the device.
[0047] Further, the film tearing drive assembly 22 also includes a second limiting member 224. By setting the second limiting member 224 in combination with the U-shaped structure of the bottom plate 212 of the jaw assembly 21, the distance of the jaw assembly 21 moving horizontally can be limited to avoid excessive displacement and reduce the risk of misoperation.
[0048] Further, as shown in Figure 8 The structure of the plurality of sub-jaws 211 can be designed according to the specific film tearing point position, which will not be described here. The fixed position of the plurality of sub-jaws 211 and the bottom plate 212 can also be provided with a through slot to facilitate fine adjustment of the position of the sub-jaw 211 and improve positioning accuracy.
[0049] In an embodiment, the film tearing mechanism 20 also includes an auxiliary film tearing mechanism 2320, which is arranged below the pressing platform 11. The auxiliary film tearing mechanism 2320 includes a brush assembly 231 and a blowing assembly 232. By providing the brush assembly 231, the waste film can be prevented from flying out of the waste film collecting mechanism 30. The blowing assembly 232 is arranged below the brush assembly 231, and when blowing is needed, air is blown into the waste film collecting mechanism 30, thereby blowing the film off.
[0050] The technical features of the above-described embodiments can be combined in any manner. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described, however, as long as the combinations of the technical features do not contradict, they should be considered within the scope of the present disclosure.
[0051] The above embodiments only express several implementation manners of the utility model, the description is more specific and detailed, but can not therefore be understood as the limitation of the utility model patent range. It should be pointed out that for ordinary skilled person in the art, without departing from the utility model concept, several modifications and improvements can be made, which belong to the protection range of the utility model. Therefore, the protection range of the utility model patent should be subject to the appended claims.
Claims
1. A film tearing device for soft wire film tearing, characterized by, The film tearing device comprises: The pressing mechanism comprises a pressing platform and a pressing member, and the pressing member is close to or away from the pressing platform by a pressing driving assembly to fix or release the flexible flat cable; The film tearing mechanism comprises a clamping jaw assembly and a film tearing driving assembly, and the film tearing driving assembly is used to drive the clamping jaw assembly to be close to or away from the film tearing point of the flexible flat cable for film tearing.
2. The film tearing device of claim 1, wherein, The first end of the pressing member in the first direction is used to press the flexible flat cable, and the second end away from the first end in the first direction is fixedly connected with a rotating shaft, and the rotating shaft is connected with the output end of the pressing driving assembly, and the pressing driving assembly is used to drive the rotating shaft to rotate, so as to drive the first end of the pressing member to be close to or away from the pressing platform.
3. The film tearing device of claim 2, wherein, The pressing driving assembly comprises a pneumatic cylinder and a gear and rack transmission assembly, the telescopic end of the pneumatic cylinder is connected with a rack, and a gear is connected with the rotating shaft through a bearing.
4. The film tearing device of claim 3, wherein, The pressing driving assembly further comprises a first sliding assembly and a first limiting piece, the sliding end of the first sliding assembly is connected with the rack, and the first limiting piece is arranged at one end in the sliding direction of the first sliding assembly and is used to limit the displacement of the rack.
5. The film tearing device of claim 2, wherein, The first end of the pressing member is provided with a pressing head assembly, the pressing head assembly comprises a connecting piece and an elastic pressing head, the connecting piece connects the pressing member and the elastic pressing head, and the elastic pressing head is used to flexibly contact the flexible flat cable.
6. The film tearing device of claim 1, wherein, The pressing mechanism further comprises a negative pressure assembly, the pressing platform is provided with a negative pressure hole, and the negative pressure assembly fixes the flexible flat cable and the pressing platform through the negative pressure hole.
7. The film tearing device according to claim 1, wherein The clamping jaw assembly comprises at least two sub-clamping jaws, and each sub-clamping jaw corresponds to a film tearing point; The film tearing driving assembly comprises a first driving member, a second driving member and a third driving member, the first driving member is used to drive the clamping jaw assembly to move in the vertical direction, and the second driving member and the third driving member are used to drive the clamping jaw assembly to move in the horizontal direction.
8. The film tearing device of claim 1, wherein, The film tearing mechanism further comprises an auxiliary film tearing mechanism, the auxiliary film tearing mechanism is arranged below the pressing platform, and the auxiliary film tearing mechanism comprises a brush assembly and a blowing assembly.
9. The film tearing device of claim 1, wherein, The film tearing device further comprises a waste film collecting mechanism, and the waste film collecting mechanism is arranged below the pressing platform.
10. The film tearing device according to any one of claims 1 to 9, wherein The film tearing device comprises a base plate, and at least two pressing mechanisms and film tearing mechanisms corresponding to the number of the pressing mechanisms are arranged on the base plate.