Turnover mechanism for wear-resistant cast ball machining
By combining a retractable coupling and a pneumatic positioning component, the problems of complex and unstable structure of existing flipping devices are solved, realizing automated flipping and improved safety in the processing of wear-resistant cast balls.
Patent Information
- Application Number
- CN202520565032.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-28
AI Technical Summary
Existing flipping devices are complex in structure and costly. The flipping frame is unstable when not connected, posing an operational hazard.
The retractable coupling is used to connect with the mounting shaft, and combined with the pneumatic positioning component, to achieve automatic docking and stable positioning of the flipping frame. The flipping is achieved by motor drive, which simplifies the structure and reduces costs.
The automated flipping of the frame reduces operational hazards, ensures the stability and safety of the processing, and lowers equipment costs.
Smart Images

Figure CN223804500U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to overturning mechanism technical field, concretely is a kind of overturning mechanism for wear-resistant casting ball processing. BACKGROUND
[0002] Wear-resistant casting ball in production process, usually need to be through casting forming, edging and grinding process.In quenching stage, traditional method can rely on manual operation, this not only increases labor intensity, also possibly makes operator face the danger of high temperature and splashing sparks.
[0003] As the patent of a kind of wear-resistant casting ball quenching overturning device disclosed in authorized announcement No.CN219793060U, the replacement mechanism is set, wear-resistant casting ball filled overturning frame can be rotated to the upper of quenching tank automatically, without manual handling overturning frame by staff, through the setting overturning mechanism, wear-resistant casting ball in overturning frame can be automatically poured into quenching tank inside, so that wear-resistant casting ball after quenching is more safe in quenching cooling process.
[0004] The overturning device in the above-mentioned patent can automatically overturn the red heat frame after tempering, but still has the following defects:
[0005] 1, the existing overturning device utilizes electric telescopic rod to drive the second shaft of the second servo motor through connecting rod, and the connecting shaft of the overturning frame is connected through cross connecting rod, which has complex structure and high cost.
[0006] 2, the overturning frame of the existing overturning device is rotatably connected with the support through the rotating rod, and since the positioning assembly is not provided, when the connecting shaft of the overturning frame is not connected with the cross connecting rod, the stability of the overturning frame cannot be guaranteed. UTILITY MODEL CONTENTS
[0007] The utility model aims at providing a kind of overturning mechanism for wear-resistant casting ball processing to solve the problems raised in the above background.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of overturning mechanism for wear-resistant casting ball processing, including base, the base inside is equipped with the placement slot for placing quenching tank, the upper of base is provided with turntable, turntable is driven by the drive motor of bottom, both sides of turntable are equipped with overturning frame, overturning frame is connected with turntable by support, one of overturning frame can be rotated to the upper of placement slot by the rotation of turntable, the side of overturning frame close to turntable is provided with shaft, and shaft is installed in support end portion by bearing, and the pneumatic positioning assembly for limiting the rotation of shaft is provided on support, the side of overturning frame opposite to shaft is provided with mounting seat, and one side of mounting seat is provided with mounting shaft.
[0009] Preferably, the motor is mounted above the base through a motor bracket, and the motor is connected with the mounting shaft through a telescopic coupling.
[0010] Preferably, the input port of the telescopic coupling is in transmission connection with the output shaft of the motor, and the output port of the telescopic coupling is in spline connection with the mounting shaft.
[0011] Preferably, the pneumatic positioning assembly comprises a double air outlet cylinder, and a connecting plate is arranged on the telescopic end of the double air outlet cylinder.
[0012] Preferably, the two sides of the rotating shaft are provided with positioning grooves.
[0013] Preferably, the connecting plate is provided with a positioning rod matched with the positioning grooves.
[0014] Preferably, the two sides of the bracket are provided with guide holes, and the guide holes are in clearance fit with the positioning rod.
[0015] Preferably, the utility model also comprises an open ring track plate, which is fixedly arranged on the upper end of the base, and the slider at the bottom of the turnover frame is in sliding connection with the sliding groove on the open ring track plate.
[0016] Compared with the prior art, the utility model has the beneficial effects as follows:
[0017] The utility model discloses a turnover mechanism for wear-resistant cast ball processing, and the motor is connected with the mounting shaft through a telescopic coupling, so that the turnover frame can be automatically turned over. The telescopic function of the telescopic coupling can realize automatic butt joint with the mounting shaft, and the turnover frame can be turned over by starting the motor, so that the structure is simple, and the cost is low. The positioning rod on the connecting plate is matched with the rotating shaft positioning groove through the double air outlet cylinder of the pneumatic positioning assembly, so that the stability of the turnover frame before being connected with the telescopic coupling is ensured. When turning over is needed, positioning and unlocking are automatically completed through the pneumatic mode, so that the staff can be prevented from contacting the splashing sparks in the high-temperature area, operation danger is further reduced, and the processing stability is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a structure schematic of the turnover mechanism for wear-resistant cast ball processing of the utility model Figure 1 ;
[0019] Figure 2 It is a structure schematic of the turnover mechanism for wear-resistant cast ball processing of the utility model Figure 1 A enlarged view of A part
[0020] Figure 3 It is a structure schematic of the turnover mechanism for wear-resistant cast ball processing of the utility model Figure 3 ;
[0021] Figure 4The utility model discloses a turnover mechanism for wear -resistant cast ball processing Figure 4 .
[0022] In the drawing: 1, base; 2, placing groove; 3, turnover frame; 4, turntable; 5, support; 6, motor frame; 7, double air cylinder; 8, connecting plate; 9, guide hole; 10, positioning rod; 11, motor; 12, telescopic coupling; 13, mounting seat; 14, mounting shaft; 15, open ring track plate. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0024] Please refer to Figures 1-4 The technical scheme provided by the embodiment is as follows:
[0025] A turnover mechanism for wear -resistant cast ball processing, including base 1, the inside of base 1 is equipped with the placing groove 2 for placing quenching box, the top of base 1 is provided with turntable 4, and the turntable 4 is driven by the drive motor at the bottom, and both sides of the turntable 4 are equipped with turnover frame 3, and the turnover frame 3 is connected with the turntable 4 by support 5, one of the turnover frame 3 can be rotated to the top of the placing groove 2 by the rotation of the turntable 4, and the side of the turnover frame 3 close to the turntable 4 is provided with a rotating shaft, and the rotating shaft is installed in the end of the support 5 through the bearing, and the support 5 is equipped with pneumatic positioning assembly for limiting the rotation of the rotating shaft, and the side of the mounting seat 13 of the turnover frame 3 is provided with mounting shaft 14.
[0026] The drive motor controls the rotation of the turntable 4, realizes the alternate use of the two turnover frames 3, when one side of the turnover frame 3 loads the wear -resistant cast ball to be quenched, the other side can be automatically rotated to the top of the quenching box and completes the dumping operation.
[0027] Further including motor 11, motor 11 is installed in the top of base 1 through motor frame 6, and motor 11 is connected with mounting seat 13 through telescopic coupling 12.The input port of telescopic coupling 12 is in transmission connection with the output shaft of motor 11, and the output port of telescopic coupling 12 is in spline connection with mounting shaft 14.
[0028] Specifically, when the turnover frame 3 is rotated to the upper side of the placing groove 2, the automatic docking with the mounting shaft 14 can be realized through the telescopic movement of the telescopic coupling 12, and the telescopic coupling 12 is rotated by starting the motor 11, and since the output port of the telescopic coupling 12 is connected with the mounting shaft 14 by means of the spline, the turnover frame 3 can be automatically turned over, so that the wear-resistant cast ball in the turnover frame 3 falls into the quenching tank below.
[0029] The pneumatic positioning assembly comprises a double-outlet cylinder 7, and a connecting plate 8 is arranged on the telescopic end of the double-outlet cylinder 7. Positioning grooves are arranged on both sides of the rotating shaft, and a positioning rod 10 is arranged on the connecting plate 8 and matched with the positioning grooves. Guide holes 9 are arranged on both sides of the support 5, and the guide holes 9 are matched with the positioning rod 10 in a clearance fit.
[0030] Specifically, the connecting plate 8 can drive the positioning rod 10 to move through the telescopic movement of the double-outlet cylinder 7, and the rotating shaft can be locked when the positioning rod 10 enters the positioning groove through the guide hole 9, so that the stability of the turnover frame 3 is ensured before the turnover frame 3 is connected with the telescopic coupling 12. When the output port of the telescopic coupling 12 is connected with the mounting shaft 14, the rotating shaft can be unlocked through the pneumatic positioning assembly, so that the turnover frame 3 can be turned over.
[0031] Further comprising an open ring track plate 15, which is fixedly arranged on the upper end of the base 1, and the opening size of the open ring track plate 15 is not less than the slot of the placing groove 2. When the turnover frame 3 rotates, the slider at the bottom of the turnover frame 3 is connected with the sliding groove on the open ring track plate 15 in a sliding fit.
[0032] Specifically, the open ring track plate 15 plays a role in stabilizing and supporting the rotating turnover frame 3, and the sliding fit provides a stable track for the rotation of the turnover frame 3, prevents deviation or shaking, and makes the rotation of the turnover frame 3 more smooth.
[0033] Working principle: the driving motor drives the rotating disc 4 to rotate, so that the turnover frame 3 loaded with wear-resistant cast balls can be alternately rotated to the upper side of the placing groove 2. When the turnover frame 3 is rotated to the upper side of the placing groove 2, the automatic docking with the mounting shaft 14 can be realized through the telescopic movement of the telescopic coupling 12. After the motor 11 is started, the telescopic coupling 12 is rotated, and since the output port of the telescopic coupling 12 is connected with the mounting shaft 14 by means of the spline, the turnover frame 3 can be turned over, so that the wear-resistant cast ball in the turnover frame 3 falls into the quenching tank below, and the pouring operation of the wear-resistant cast ball is completed.
[0034] Before the turnover frame 3 is connected with the telescopic coupling 12, the pneumatic positioning assembly plays an important role to ensure the stability of the turnover frame 3, when the double air cylinders 7 are telescoped, the connecting plate 8 drives the positioning rod 10 to move, through the guide hole 9 into the positioning slot of the rotating shaft, to ensure the stability of the rotating shaft, to prevent unnecessary movement of the turnover frame 3 before being connected with the telescopic coupling 12, once the telescopic coupling 12 is connected with the installation shaft 14, the pneumatic positioning assembly is unlocked to the rotating shaft, allowing the turnover frame 3 to perform the turnover operation.
[0035] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A flipping mechanism for processing wear-resistant cast balls, comprising a base (1), wherein the base (1) has a placement slot (2) for placing a quenching box inside, a turntable (4) is provided above the base (1), the turntable (4) is driven by a drive motor at the bottom, and flipping frames (3) are provided on both sides of the turntable (4), the flipping frames (3) are connected to the turntable (4) through a bracket (5), wherein one of the flipping frames (3) can be rotated to the top of the placement slot (2) by rotating the turntable (4), characterized in that: The turnover frame (3) is provided with a rotating shaft near one side of the rotating disc (4), and the rotating shaft is installed at the end of the support (5) through a bearing, the support (5) is provided with a pneumatic positioning assembly for limiting the rotation of the rotating shaft, the side opposite to the rotating shaft of the turnover frame (3) is provided with a mounting seat (13), and one side of the mounting seat (13) is provided with a mounting shaft (14).
2. The turnover mechanism for processing wear-resistant cast ball according to claim 1, characterized in that: Further comprising a motor (11), the motor (11) is installed above the base (1) through a motor bracket (6), and the motor (11) is connected with the mounting seat (13) through a telescopic coupling (12).
3. The turnover mechanism for processing wear-resistant cast ball according to claim 2, characterized in that: The input port of the telescopic coupling (12) is in transmission connection with the output shaft of the motor (11), and the output port of the telescopic coupling (12) is in spline connection with the mounting shaft (14).
4. The turnover mechanism for processing wear-resistant cast ball according to claim 1, characterized in that: The pneumatic positioning assembly comprises a double-outlet cylinder (7), and the telescopic end of the double-outlet cylinder (7) is provided with a connecting plate (8).
5. The turnover mechanism for processing wear-resistant cast ball according to claim 4, characterized in that: The rotating shaft is provided with a positioning groove on both sides.
6. The turnover mechanism for processing wear-resistant cast ball according to claim 5, characterized in that: The connecting plate (8) is provided with a positioning rod (10) matched with the positioning groove.
7. The turnover mechanism for processing wear-resistant cast ball according to claim 6, characterized in that: The support (5) is provided with a guide hole (9) on both sides, and the guide hole (9) is in clearance fit with the positioning rod (10).
8. The turnover mechanism for processing wear-resistant cast ball according to claim 1, characterized in that: Further comprising an open ring track plate (15) fixedly arranged on the upper end of the base (1), and the slider at the bottom of the turnover frame (3) is in sliding connection with the sliding groove on the open ring track plate (15) when the turnover frame (3) rotates.
Citation Information
Patent Citations
Turnover device for quenching wear-resistant casting balls
CN219793060U