High-performance copper wire intelligent multi-row pay-off rack
By designing a high-performance intelligent multi-row copper wire feeding frame, using independent conductor wheel sets and wire rotating wheel sets, combined with wire breakage sensing wheels and driving components, the problem of unstable and orderly wire feeding in existing wire feeding equipment has been solved, realizing intelligent management and stable wire feeding of multiple wire reels.
Patent Information
- Application Number
- CN202520208712.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-02-10
AI Technical Summary
Existing wire feeding equipment cannot simultaneously feed large wire reels and multi-wire reels independently and stably, and cannot guarantee the orderliness and stability of wire feeding.
A high-performance intelligent multi-row copper wire laying rack was designed, comprising a frame, a conductor wheel assembly, a wire transfer wheel assembly, a transition wire laying eye mold, and a main wire laying eye mold. The rack enables the orderly laying of multiple copper wires through independent conductor wheel assemblies and wire transfer wheel assemblies, and intelligent wire stopping is achieved by using a wire breakage sensing wheel and a driving component.
It enables stable and orderly wire feeding from large and multi-wire reels, ensuring that each copper wire is fed independently, avoiding disorder, and improving the stability and intelligent management of wire feeding.
Smart Images

Figure CN223804632U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to wire -laying equipment technical field more specifically, relate to a kind of high-performance copper wire intelligent multi-row wire -laying frame. BACKGROUND
[0002] High-performance copper wire refers to those in electrical conductivity, mechanical strength, corrosion resistance and other aspects show excellent performance of copper wire, suitable for the application scene of higher requirement to material performance.Copper wire needs to be uniformly wire -laying to reel by wire -laying frame when subsequent processing.
[0003] The wire -laying equipment in prior art includes vertical wire -laying frame, and the wire -laying frame is only suitable for small reel.There is another, for example, the patent number CN219950037U discloses a kind of enameled wire stranding machine intelligent automatic type multi-shaft combination wire -laying device, and the reel can be placed on ground, can be suitable for large reel, but the device is wire -laying, and copper wire on multiple reels is simultaneously in a guide wheel, only suitable for the wire -laying of stranding equipment. UTILITY MODEL CONTENT
[0004] In view of the problems in the prior art, the utility model aims to provide a high-performance copper wire intelligent multi-row wire -laying frame, which can simultaneously wire -laying large reel and multiple reels, and each copper wire is independently wire -laying, and the wire -laying is stable and orderly.
[0005] To solve the above problems, the utility model adopts the following technical scheme.
[0006] The high-performance copper wire intelligent multi-row wire -laying frame includes reel, comprising:
[0007] Frame, the frame has crossbeam;
[0008] Guide wheel group, several are arranged in the axial direction along the crossbeam, for wire -laying guide of copper wire on reel;
[0009] Wire turning wheel group, setting on the crossbeam and being located at the side of guide wheel group, for the copper wire guided out of guide wheel group is guided out in the direction perpendicular to crossbeam;
[0010] Excessive row wire eye mould, setting on the crossbeam and being located at the side of wire turning wheel group away from guide wheel group;
[0011] Total row wire eye mould, setting on the side of frame, for the row wire of all copper wire;
[0012] Wherein, the frame, guide wheel group, wire turning wheel group are a row wire -laying frame, and the side of the wire -laying frame away from total row wire eye mould is provided with several row wire -laying frames.
[0013] Preferably, the wire wheel set comprises a fixed plate vertically installed on the crossbeam, and two wire guide wheels installed at both ends of the fixed plate and arranged axially and horizontally.
[0014] Preferably, the wire guide wheels at both ends of the fixed plate gradually increase in spacing along the direction of the wire changing wheel set.
[0015] Preferably, the wire changing wheel set comprises a fixed frame, and a plurality of wire changing guide wheels corresponding to the wire guide wheels are arranged axially and vertically on the fixed frame and distributed along the crossbeam.
[0016] Preferably, the fixed frame is of V-shaped structure.
[0017] Preferably, the wire wheel set and the wire changing wheel set are oppositely arranged in two groups with the excess wire eye die as the middle line.
[0018] Preferably, the wire guide wheel is a broken wire sensing wheel, and the wire guide wheel set further comprises a guide ring arranged below the wire guide wheel and a driving member for driving the guide ring to rotate; after the wire guide wheel senses the broken wire, the driving member drives the guide ring to rotate to wind the copper wire and stop the wire.
[0019] Compared with the prior art, the utility model has the beneficial effects that:
[0020] The copper wire on the wire reel of the front wire rack is guided through the wire wheel set, then is changed through the wire changing wheel set, and finally is guided out from the total wire eye die; the copper wire on the wire reel of the rear wire rack is guided through the wire wheel set, then is changed through the wire changing wheel set, is guided through the excess wire eye die on the front wire rack, and finally is guided out from the total wire eye die; since each wire wheel set and wire changing wheel set is independently arranged and independently guides the wire, a plurality of copper wires can be orderly guided and wound, and the stability of the wire guiding and winding is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a structural schematic view of the utility model;
[0022] Figure 2 It is a wire guiding schematic view of the utility model;
[0023] Figure 3 It is a wire wheel set schematic view of the utility model;
[0024] Figure 4 It is a wire changing wheel set schematic view of the utility model;
[0025] Figure 5 It is a cooperation schematic view of the guide wheel, driving member and guide ring of the utility model.
[0026] MARK NO. EXPLANATION IN DRAWINGS
[0027] 1, rack; 11, crossbeam; 2, wire wheel set; 21, fixed plate; 22, wire guiding wheel; 23, eyelet; 24, driving member; 3, wire turning wheel set; 31, fixed frame; 32, wire turning wheel; 4, excess wire eyelet module; 5, total wire eyelet module; 6, wire reel; 7, copper wire. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0029] Reference Figures 1-2 , high-performance copper wire 7 intelligent multi-row wire rack, comprising a wire reel 6, comprising: a rack 1, the rack 1 has a crossbeam 11; a wire wheel set 2 is provided axially along the crossbeam 11, for guiding the copper wire 7 on the wire reel 6; a wire turning wheel set 3 is provided on the crossbeam 11 and located on one side of the wire wheel set 2, for guiding the copper wire 7 guided out of the wire wheel set 2 to be perpendicular to the crossbeam 11; an excess wire eyelet module 4 is provided on the crossbeam 11 and located on the side away from the wire wheel set 3 of the wire turning wheel set 3; a total wire eyelet module 5 is provided on one side of the rack 1, for arranging all the copper wires 7; wherein the rack 1, the wire wheel set 2 and the wire turning wheel set 3 are a wire rack, and the wire rack is provided with a plurality of wire racks away from the total wire eyelet module 5.
[0030] It can be understood that the rack 1 is a support component, which can be a column or a base, etc. cooperating with the crossbeam 11 to achieve. The wire wheel set 2 and the wire turning wheel set 3 are components for guiding the copper wire 7, which can be one or more guide wheels or eyelet modules, etc., but are not limited thereto. The excess wire eyelet module 4 and the total wire eyelet module 5 can be a plate body with holes or a plurality of independent eyelet modules arranged. However, the total wire eyelet module 5 also needs to be lifted by a support structure such as a vertical rod.
[0031] In this way, the wire rack close to the total wire eyelet module 5 is the front row wire rack, and the other is the rear row wire rack. When winding, the copper wire 7 on the wire reel 6 of the front row wire rack is wound through the wire wheel set 2, then the wire is turned through the wire turning wheel set 3, and finally guided out of the total wire eyelet module 5; the copper wire 7 on the wire reel 6 of the rear row wire rack is wound through the wire wheel set 2, then the wire is turned through the wire turning wheel set 3, and then guided through the excess wire eyelet module 4 on the front row wire rack, and finally guided out of the total wire eyelet module 5.
[0032] In some embodiments, reference Figure 1 and Figure 3The wire wheel set 2 comprises a fixed plate 21 vertically mounted on the cross beam 11 and two wire guide wheels 22 axially and horizontally arranged at both ends of the fixed plate 21. In this way, the fixed plate 21 not only extends the mounting position of the wire guide wheels 22, but also simultaneously arranges two wire guide wheels 22, thereby increasing the number of wire winding of the wire reel 6. Further, the two wire guide wheels 22 at both ends of the fixed plate 21 gradually expand in the direction of the wire rotating wheel set 3. In this way, the copper wire 7 has a position difference when being guided out of each wire guide wheel 22, and will not be interlaced when being guided into the wire rotating wheel set 3, thereby ensuring the order and stability of the wire winding.
[0033] In some embodiments, with reference to Figure 1 and Figure 4 The wire rotating wheel set 3 comprises a fixed frame 31, on which a plurality of wire rotating wheels 32 corresponding to the wire guide wheels 22 are axially and vertically arranged and are axially and horizontally distributed along the cross beam 11. Here, one wire guide wheel 22 corresponds to one wire rotating wheel 32, and a plurality of copper wires 7 can be independently arranged. The interval distribution of each wire rotating wheel 32 ensures that the copper wires 7 are not interlaced in the horizontal direction.
[0034] Further, the fixed frame 31 is in a V-shaped structure. The wire wheel set 2 and the wire rotating wheel set 3 are oppositely arranged with the over-arranged wire eye model 4 as the middle line. The V-shaped fixed frame 31 is conducive to the step distribution of the wire rotating wheels. The opposite arrangement increases the wire winding position of the wire reel 6 and improves the wire winding amount.
[0035] In some embodiments, with reference to Figure 5 The wire guide wheel 22 is a broken wire sensing wheel, and the wire winding wheel set further comprises a guide ring 23 arranged below the wire guide wheel 22 and a driving member 24 driving the guide ring 23 to rotate. When the wire guide wheel 22 senses a broken wire, the driving member 24 drives the guide ring 23 to rotate and wind the copper wire 7 to stop the wire winding. The broken wire sensing wheel is a prior art, which will not be described in detail here. The driving member 24 can be driven by a motor and controlled by a control system. In this way, when a broken wire occurs, the broken wire sensing wheel detects the broken wire and feeds back to the control system, which controls the driving member 24 to rotate the guide ring 23 for several turns to wind the copper wire 7 to be stuck and unable to continue the wire winding. In this way, the intelligent stopping work of the copper wire 7 after the broken wire is realized, and other copper wires 7 cannot drive the broken copper wire 7 to wind, thereby preventing the copper wire 7 from being disordered and ensuring the order and stability of the wire winding.
[0036] The above is only a preferred specific implementation of the present application; however, the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent substitutions or changes within the technical range disclosed by the present application according to the technical scheme and improvement concept of the present application, which should be covered within the protection scope of the present application.
Claims
1. A high-performance copper wire intelligent multi-row pay-off stand comprising a wire reel (6), characterized in that, The utility model relates to a copper wire drawing device, which comprises: a rack (1) having a crossbeam (11); a plurality of wire wheel sets (2) arranged axially along the crossbeam (11) for guiding the copper wire (7) on the wire reel (6); a wire turning wheel set (3) arranged on the crossbeam (11) and located on the side of the wire wheel set (2) for guiding the copper wire (7) guided by the wire wheel set (2) to be drawn out perpendicularly to the crossbeam (11); an excess wire arranging eye die (4) arranged on the crossbeam (11) and located on the side of the wire turning wheel set (3) away from the wire wheel set (2); a total wire arranging eye die (5) arranged on one side of the rack (1) for arranging all the copper wires (7); wherein the rack (1), the wire wheel set (2) and the wire turning wheel set (3) form a wire drawing rack, and a plurality of wire drawing racks are arranged on the side of the wire drawing rack away from the total wire arranging eye die (5).
2. The high performance copper wire intelligent multi-rowing pay-off rack according to claim 1, characterized in that, The wire wheel set (2) comprises a fixed plate (21) vertically arranged on the crossbeam (11) and two wire guiding wheels (22) axially and horizontally arranged at both ends of the fixed plate (21).
3. The high performance copper wire intelligent multi-rowing pay-off stand according to claim 2, characterized in that, The distance between the two wire guiding wheels (22) at both ends of the fixed plate (21) gradually increases in the direction of the wire turning wheel set (3).
4. The high performance copper wire intelligent multi-rowing pay-off rack according to claim 3, characterized in that, The wire turning wheel set (3) comprises a fixed frame (31) on which a plurality of wire turning wheels (32) corresponding to the wire guiding wheels (22) are arranged axially and vertically, and each wire turning wheel (32) is arranged axially and vertically and spaced apart along the crossbeam (11).
5. The high performance copper wire intelligent multi-rowing pay-off stand according to claim 4, characterized in that, The fixed frame (31) has a V-shaped structure.
6. The high performance copper wire intelligent multi-rowing pay-off stand according to claim 1, characterized in that, The wire wheel set (2) and the wire turning wheel set (3) are arranged oppositely with the excess wire arranging eye die (4) as the middle line.
7. The high performance copper wire intelligent multi-rowing pay-off stand according to claim 4, characterized in that, The wire guiding wheel (22) is a broken wire sensing wheel, and the wire guiding wheel set further comprises a guide ring (23) arranged below the wire guiding wheel (22) and a driving member (24) for driving the guide ring (23) to rotate; wherein after the wire guiding wheel (22) senses a broken wire, the driving member (24) drives the guide ring (23) to rotate to wind and stop the copper wire (7).
Citation Information
Patent Citations
Intelligent automatic multi-shaft combined pay-off device of enameled stranding machine
CN219950037U