Homogenizing furnace with flow guide device
By installing guide plates and deflector plates inside the homogenizing furnace, the airflow distribution is optimized, solving the problem of uneven temperature in the existing technology, improving heating efficiency and product quality, and reducing energy consumption and production costs.
Patent Information
- Application Number
- CN202520791151.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-04-24
AI Technical Summary
The lack of a flow guiding device in existing homogenizing furnaces leads to random airflow inside, resulting in uneven temperature, increased energy consumption and production costs, and negatively impacts material properties and product quality.
The design incorporates a homogenizing furnace with guide plates and flow deflectors. Flow deflectors one and two divide the air into upper, middle, and lower zones to optimize airflow distribution. Combined with auxiliary mechanisms, this prevents raw material splashing and improves heating efficiency and discharge control.
This achieved uniform temperature inside the furnace, improved heating efficiency, reduced energy consumption, enhanced product quality stability and production efficiency, and reduced the defect rate.
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Figure CN223807589U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to homogenizing furnace technical field especially, relates to a homogenizing furnace with flow guide device. BACKGROUND
[0002] With the global energy conservation and environmental protection, industrial equipment needs to improve energy utilization efficiency, reduce energy consumption and pollutant emission, flow guide device can optimize the airflow distribution in the homogenizing furnace, make the heat of heating element get more fully utilized, reduce energy waste, this not only helps enterprises to reduce production cost, also is favorable to realizing the sustainable development of industrial production, in industrial production, improving production efficiency and product quality stability are important target that enterprises pursue, the homogenizing furnace with flow guide device can more evenly distribute heat, shorten the homogenization time of material, improve production efficiency, and the stable temperature field can reduce product quality fluctuation, reduce the rate of defective products, improve the overall quality stability of product, thereby enhancing the competitiveness of enterprises in the market.
[0003] Flow guide device can guide heating medium to flow reasonably in the furnace, make heat more evenly transmit to each part of the material being treated, through designing suitable flow guide plate or flow guide channel, can let hot gas form specific circulation in the furnace, avoid appearing local overheating or overcooling area, thereby realizing the high uniformity of temperature in the whole hearth, this is very crucial for guaranteeing the performance consistency of material after heat treatment, without the guidance of flow guide device, heating medium will flow randomly, lead to the temperature difference of different areas in the hearth is larger, the temperature near heating element is too high, easily make material locally overheated, occur overburning phenomenon, influence material performance, and the area far away from heating element will be too low, material cannot be heated fully, appear underheating problem, in order to make material reach the required processing temperature, under the condition of being unable to guide, can only prolong heating time, this not only increases energy consumption, also reduces production efficiency, increases production cost. SUMMARY
[0004] In order to make up for the above insufficient, the utility model provides a homogenizing furnace with flow guide device, aims at improving the problem that if internal air cannot be guided in prior art, then will lead to internal raw material heating is insufficient, and then reduces the heating efficiency of raw material.
[0005] In order to achieve the above object, the utility model discloses the following technical scheme: a homogenizer with flow guide device, including hollow furnace, the outer wall fixed connection of hollow furnace has heating wire, the outer wall right side fixed connection of hollow furnace has support plate, the top of support plate is provided with fan, the left side intercommunication of fan has ventilation pipe, the inner wall right side upper end fixed connection of hollow furnace has flow guide plate no.
[0006] As further description of the above technical scheme:
[0007] The auxiliary mechanism includes a conical opening, the top of the conical opening is communicated with the bottom of the hollow furnace, the bottom of the conical opening is communicated with a discharge port, the bottom of the discharge port is fixedly connected with a splash plate on the left and right sides, the inner wall of the discharge port is rotatably connected with a sphere, the top of the sphere is provided with a hollow groove, the outer wall of the sphere is fixedly connected with a fixed handle, and the bottom of the splash plate is provided with a collection box.
[0008] As further description of the above technical scheme:
[0009] The top of the fan is threadedly connected with a screw, and the bottom of the outer wall of the hollow furnace is fixedly connected with an observation window.
[0010] As further description of the above technical scheme:
[0011] The outer wall of the fixed handle is fixedly connected with an anti-skid sleeve at the upper end and the lower end, and the bottom of the conical opening is fixedly connected with a plurality of supporting legs.
[0012] As further description of the above technical scheme:
[0013] The front side of the support plate is fixedly connected with a controller, and the controller is electrically connected with the fan.
[0014] As further description of the above technical scheme:
[0015] The left end of the front side of the controller is fixedly connected with a display screen, and the right end of the front side of the controller is provided with a knob.
[0016] As further description of the above technical scheme:
[0017] The top of the hollow furnace is fixedly connected with a feeding port, and the top of the feeding port is provided with a plug.
[0018] As further description of the above technical scheme:
[0019] The outer wall of the fixed handle is rotationally connected with the inner wall of the discharge port, and the two splash-proof plates are symmetrically arranged.
[0020] The utility model has the advantages of the following:
[0021] 1、The utility model discloses a hollow furnace, start the fan and send air, and heating wire makes the temperature in the furnace rise, and the air temperature rises, and the air is divided into three areas by diversion plate one and diversion plate two, and the upper air circulates to the upper part, and the lower air circulates to the lower part, and the middle air circulates to the top and bottom respectively, so that the internal raw materials can be heated fully, the air is guided, and the heating efficiency of the raw materials is improved.
[0022] 2、The utility model discloses a hollow furnace, start the fan and send air, and heating wire makes the temperature in the furnace rise, and the air temperature rises, and the air is divided into three areas by diversion plate one and diversion plate two, and the upper air circulates to the upper part, and the lower air circulates to the lower part, and the middle air circulates to the top and bottom respectively, so that the internal raw materials can be heated fully, the air is guided, and the heating efficiency of the raw materials is improved. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a front side perspective view of the observation window of the homogenizing furnace with the flow guide device;
[0024] Figure 2 It is a partial structure split drawing of the hollow furnace of the homogenizing furnace with the flow guide device;
[0025] Figure 3 It is a partial structure drawing of diversion plate one of the homogenizing furnace with the flow guide device;
[0026] Figure 4 It is a partial structure display drawing of the tapered port of the homogenizing furnace with the flow guide device;
[0027] Figure 5 It is a partial structure schematic view of the discharge port of the homogenizing furnace with the flow guide device.
[0028] LEGEND:
[0029] 1, hollow furnace, 2, auxiliary mechanism, 201, tapered port, 202, discharge port, 203, sphere, 204, hollow groove, 205, fixed handle, 206, splash-proof plate, 207, collection box, 3, heating wire, 4, support plate, 5, fan, 6, ventilation pipe, 7, diversion plate one, 8, diversion plate two, 9, diversion plate one, 10, diversion plate two, 11, feed port, 12, plug, 13, observation window, 14, controller, 15, knob, 16, display screen, 17, supporting leg, 18, screw, 19, anti-skid sleeve. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 An embodiment of this utility model provides a homogenizing furnace with a flow guiding device, comprising a hollow furnace 1, a heating wire 3 fixedly connected to the outer wall of the hollow furnace 1, a support plate 4 fixedly connected to the right side of the outer wall of the hollow furnace 1, a fan 5 provided at the top of the support plate 4, a ventilation pipe 6 connected to the left side of the fan 5, a flow guiding plate 7 fixedly connected to the upper right side of the inner wall of the hollow furnace 1, a flow guiding plate 8 fixedly connected to the lower right side of the inner wall of the hollow furnace 1, a flow diversion plate 9 fixedly connected to the upper left side of the inner wall of the hollow furnace 1, a flow diversion plate 10 fixedly connected to the lower left side of the inner wall of the hollow furnace 1, an auxiliary mechanism 2 provided at the bottom of the hollow furnace 1 to prevent splashing during collection, and a feed inlet 11 fixedly connected to the top of the hollow furnace 1, with a plug 12 provided at the top of the feed inlet 11.
[0032] Specifically, the hollow furnace 1 is fixedly connected to the heating wire 3 to ensure uniform heating of the furnace body. The support plate 4 not only stabilizes the furnace structure but also provides a solid foundation for the installation of the blower 5. The ventilation pipe 6 ensures air circulation inside the furnace and maintains a stable temperature. The first guide plate 7 and the second guide plate 8 are designed to guide the flow of gas inside the furnace and optimize combustion efficiency. The first guide plate 9 and the second guide plate 10 work together to ensure uniform distribution of gas inside the furnace. The auxiliary mechanism 2 greatly improves the efficiency of material collection and effectively prevents splashing, ensuring operational safety. The plug 12 facilitates material filling and ensures the concentration of heat inside the furnace, thereby improving thermal efficiency.
[0033] Please see the appendix Figure 1 Appendix Figure 4 and attached Figure 5The auxiliary mechanism 2 includes a conical opening 201, the top of which is connected to the bottom of the hollow furnace 1. The bottom of the conical opening 201 is connected to a discharge port 202. Splash guards 206 are fixedly connected to the left and right sides of the bottom of the discharge port 202. A ball 203 is rotatably connected to the inner wall of the discharge port 202. A hollow groove 204 is opened on the top of the ball 203. A fixing handle 205 is fixedly connected to the right side of the outer wall of the ball 203. A collection box 207 is provided at the bottom of the splash guard 206. A screw 18 is threadedly connected to the top of the blower 5. An observation window 13 is fixedly connected to the front side of the bottom of the outer wall of the hollow furnace 1.
[0034] Specifically, the conical inlet 201 is connected to the hollow furnace 1, ensuring smooth material flow. The discharge port 202 not only ensures efficient discharge but also considers operational safety. The splash guard 206 plays a crucial role in actual operation, effectively preventing material from splashing during discharge, protecting the safety of operators, and maintaining a clean working environment. The free rotation characteristic of the sphere 203 adapts to the discharge requirements of different materials. The fixing handle 205 not only facilitates adjustment by operators but also makes the operation of the entire equipment more user-friendly. The collection box 207 collects any materials that may be missed during discharge, ensuring full utilization of the materials. The screw 18 ensures the stability and reliability of the blower 5, providing strong support for the smooth operation of the entire equipment. The observation window 13 allows operators to intuitively observe the working status inside the furnace, adjust process parameters in a timely manner, and ensure precise control of the production process.
[0035] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 The upper and lower ends of the outer wall of the fixed handle 205 are fixedly connected with anti-slip sleeves 19, and the bottom of the conical opening 201 is fixedly connected with multiple support feet 17. The outer wall of the fixed handle 205 is rotatably connected to the inner wall of the discharge port 202, and the two splash guards 206 are symmetrically arranged.
[0036] Specifically, the anti-slip sleeve 19 ensures the safety and stability of the user during operation, making the grip more comfortable. The support feet 17 not only enhance the stability of the equipment, but also adapt to the flatness of different ground surfaces, ensuring that the equipment remains stable in various working environments. The fixed handle 205 is rotatably connected to the discharge port 202, allowing the discharge port 202 to be flexibly adjusted to adapt to different discharge requirements. The splash guards 206 are symmetrically arranged, which can effectively prevent materials from splashing during the discharge process and keep the working environment clean.
[0037] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3The front side of the supporting plate 4 is fixedly connected with a controller 14, the controller 14 is electrically connected with the fan 5, the front side left end of the controller 14 is fixedly connected with a display screen 16, and the front side right end of the controller 14 is provided with a rotary knob 15.
[0038] Specifically, the controller 14 is responsible for not only managing the operation of the fan 5, but also ensuring the coordination of the whole device, the controller 14 is electrically connected with the fan 5, thereby ensuring the efficient transmission of signals and power, the display screen 16 displays the real-time state of the device to the operator in the form of intuitive graphics and data, so that monitoring and adjustment become easy, and the rotary knob 15 allows the user to finely adjust the operating parameters of the device through a simple rotating action.
[0039] Working principle: the raw materials are poured into the hollow furnace 1 along the feeding port 11, and then the fan 5 is started, the fan 5 will pass air into the hollow furnace 1 along the ventilation pipe 6, the temperature of the inside of the hollow furnace 1 is increased through the heating of the heating wire 3, so the temperature of the air is also increased, the entered air is divided into upper, middle and lower three areas by the flow guide plate one 9 and the flow guide plate two 10, the upper layer guides the air to the upper part and circulates, the lower layer guides the air to the lower part and circulates, and part of the middle air moves to the top along the upper surface of the flow guide plate one 7, and the other part moves to the bottom along the lower surface of the flow guide plate two 8, that is, the internal raw materials can be fully heated, the air is guided, and the heating efficiency of the raw materials is improved.
[0040] The heated raw materials pass through the conical port 201 into the discharge port 202, at this time, the fixed handle 205 is rotated, the fixed handle 205 drives the spherical body 203 to rotate, the intersection area of the hollow groove 204 and the discharge port 202 is increased, and then the flow of the raw materials is increased, thereby controlling the flow of the raw materials, the outflowing raw materials pass through the splash-proof plate 206, the splash-proof plate 206 divides the raw materials and slides along the upper surface of the splash-proof plate 206, and finally falls into the inside of the collecting box 207, that is, the control of the raw material flow is realized, the splashing of the raw materials is prevented, waste is avoided, and the use cost is increased.
[0041] Finally, it should be noted that: the above only describes the preferred embodiments of the utility model, and is not used to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A homogenizer furnace with flow guiding means, comprising a hollow furnace (1), characterized in that: The outer wall of the hollow furnace (1) is fixedly connected with heating wires (3), the outer wall right side of the hollow furnace (1) is fixedly connected with a support plate (4), the top of the support plate (4) is provided with a fan (5), the left side of the fan (5) is communicated with a ventilation pipe (6), the inner wall right side upper end of the hollow furnace (1) is fixedly connected with a flow guide plate one (7), the inner wall right side lower end of the hollow furnace (1) is fixedly connected with a flow guide plate two (8), the inner wall left side upper end of the hollow furnace (1) is fixedly connected with a flow guide plate one (9), the inner wall left side lower end of the hollow furnace (1) is fixedly connected with a flow guide plate two (10), the bottom of the hollow furnace (1) is provided with an auxiliary mechanism (2), the auxiliary mechanism (2) is used for preventing splashing when collecting.
2. A homogenizer with flow guiding means according to claim 1, characterized in that: The auxiliary mechanism (2) includes a tapered mouth (201), the top of the tapered mouth (201) is communicated with the bottom of the hollow furnace (1), the bottom of the tapered mouth (201) is communicated with a discharge port (202), the left and right sides of the bottom of the discharge port (202) are fixedly connected with splash boards (206), the inner wall of the discharge port (202) is rotatably connected with a ball (203), the top of the ball (203) is provided with a hollow groove (204), the outer wall right side of the ball (203) is fixedly connected with a fixed handle (205), the bottom of the splash board (206) is provided with a collection box (207).
3. A homogenizer with flow guiding means according to claim 2, characterized in that: The top of the fan (5) is threadedly connected with a screw (18), the bottom front side of the outer wall of the hollow furnace (1) is fixedly connected with an observation window (13).
4. A homogenizer with flow guiding means according to claim 2, characterized in that: The outer wall upper and lower ends of the fixed handle (205) are fixedly connected with anti-skid sleeves (19), the bottom of the tapered mouth (201) is fixedly connected with a plurality of supporting legs (17).
5. A homogenizer with flow guiding means according to claim 1, characterized in that: The front side of the support plate (4) is fixedly connected with a controller (14), and the controller (14) is electrically connected with the fan (5).
6. A homogenizer with flow guiding means according to claim 5, characterized in that: The front side left end of the controller (14) is fixedly connected with a display screen (16), and the front side right end of the controller (14) is provided with a rotary knob (15).
7. A homogenizer with flow guiding means according to claim 1, characterized in that: The top of the hollow furnace (1) is fixedly connected with a feeding port (11), and the top of the feeding port (11) is provided with a plug (12).
8. A homogenizer with flow guiding means according to claim 2, characterized in that: The outer wall of the fixed handle (205) is rotatably connected with the inner wall of the discharge port (202), and the two splash boards (206) are symmetrically arranged.