Industrial kiln high-temperature measurement thermal imager device convenient to adjust

By designing the furnace wall and temperature measuring mechanism in the industrial kiln, the problems of inconvenient installation, insufficient protection, and difficult adjustment of thermal imager devices have been solved, enabling flexible adjustment and accurate measurement of thermal imagers, extending their service life and improving measurement accuracy.

CN223807622UActive Publication Date: 2026-01-16CHANGZHOU WEIZHUO ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202520443249.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-01-16
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

Existing thermal imaging devices suffer from problems such as inconvenient installation, insufficient protection, and difficulty in adjustment when used in industrial kilns, which affect their service life and measurement accuracy.

Method used

A temperature measurement mechanism was designed, comprising a kiln wall, a welded and fixed base for mounting the kiln wall, a transmission housing, an air-cooled protective cover, and a high-temperature thermal imaging pinhole lens. The position, angle, and focal length of the thermal imager are flexibly adjusted through a cylinder and a control system. Combined with air-cooled protection and a heat insulation layer, the protection is enhanced. A display terminal is provided to offer an intuitive operating interface.

Benefits of technology

It enables flexible installation and precise adjustment of thermal imagers in industrial kilns, extends service life, improves measurement accuracy and efficiency, and enhances equipment protection capabilities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of temperature measurement thermal imager devices, in particular to an industrial kiln high-temperature temperature measurement thermal imager device convenient to adjust, which comprises a kiln wall, the inner wall of the kiln wall is fixedly connected with a kiln wall mounting protection sleeve, and the outer wall of the kiln wall mounting protection sleeve is fixedly connected with a kiln wall mounting welding fixing base. The system further comprises; the temperature measuring mechanism is arranged on the outer wall of the furnace wall mounting, welding and fixing base; the temperature measuring mechanism comprises a transmission shell mounted on the outer wall of the furnace wall mounting, welding and fixing base, and an air cylinder is mounted on the inner wall of the transmission shell; the thermal imager adapts to different kiln structures and measurement requirements, the protective cover effectively isolates high temperature, dust and corrosive gas, the service life of the thermal imager is prolonged, the measurement precision is improved, the control system realizes automatic control of thermal imager parameters and an adjusting mechanism, the measurement efficiency and accuracy are improved, the display terminal provides a visual operation interface, and the measurement accuracy is improved. And a user can conveniently check data and control equipment.
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Description

TECHNICAL FIELD

[0001] The utility model relates to temperature measurement thermal imager device technical field, specifically a kind of industrial kiln high temperature measurement thermal imager device of adjusting convenient. BACKGROUND

[0002] Industrial kiln is widely used in metallurgy, building material, chemical industry and other industries, its internal temperature directly influences product quality and production efficiency, and traditional temperature measurement method, such as thermocouple, infrared temperature measuring instrument and the like, there is limited measurement range, insufficient precision, cannot obtain temperature field distribution and the like problem, thermal imager can non-contact measurement object surface temperature, and generate temperature field distribution image, with remarkable advantage in industrial kiln temperature monitoring.

[0003] However, the existing thermal imager device has the following problems in the application of industrial kiln:

[0004] Installation is inconvenient: thermal imager is usually fixedly installed, and it is difficult to flexibly adjust position and angle according to kiln structure and measurement demand;

[0005] Insufficient protection: kiln environment high temperature, dust, corrosive gas and the like cause damage to thermal imager, affect its service life and measurement precision;

[0006] Adjustment is difficult: thermal imager focal length, field angle and the like parameter adjustment is inconvenient, and it is difficult to meet different measurement demands. INVENTION CONTENTS

[0007] The utility model aims at providing a kind of industrial kiln high temperature measurement thermal imager device of adjusting convenient to solve the problems raised in the above background.

[0008] The technical scheme of the utility model is: a kind of industrial kiln high temperature measurement thermal imager device of adjusting convenient, including kiln wall, the inner wall of the kiln wall is fixedly connected with furnace wall installation protection sleeve, the outer wall of the furnace wall installation protection sleeve is fixedly connected with furnace wall installation welding fixed base, further include;

[0009] Temperature measurement mechanism, the temperature measurement mechanism is arranged in the outer wall of furnace wall installation welding fixed base;

[0010] The temperature measurement mechanism includes the transmission housing installed in the outer wall of furnace wall installation welding fixed base, the inner wall of the transmission housing is installed with air cylinder, one end of the air cylinder piston rod is fixedly connected with air-cooled protective cover, the inner wall of the air-cooled protective cover is installed with high temperature thermal imager, the outer wall of the air-cooled protective cover is installed with sealing flange, the outer wall of the bottom end of the air-cooled protective cover is provided with protection cooling gas interface, the inner wall of the air-cooled protective cover is installed with high temperature thermal imager pinhole lens, the outer wall of the bottom of furnace wall installation welding fixed base is provided with cooling gas pipe, the inner wall of furnace wall installation welding fixed base is provided with high temperature anti-backfire door.

[0011] Preferably, the outer wall of the sealing flange is provided with a mounting hole, and a fixing screw is mounted on the inner wall of the mounting hole.

[0012] Preferably, one side of the top of the transmission housing is provided with a cylinder extension interface, and one side of the bottom of the transmission housing is provided with a cylinder push-out interface.

[0013] Preferably, the inner wall of the air-cooled protective cover is provided with a heat insulation layer, the outer wall of the air-cooled protective cover is provided with a control system and a display terminal, and the high-temperature thermal imager is electrically connected with the control system and the display terminal.

[0014] The utility model discloses an industrial kiln high-temperature temperature measuring thermal imager device convenient to adjust, compared with the prior art, has the following improvements and advantages:

[0015] The utility model discloses a kiln wall, furnace wall mounting welding fixed base, transmission housing, air -cooled protection cover, high -temperature thermal imager and high -temperature thermal imager pinhole lens are provided with, and the flexible adjustment of thermal imager position, angle and focal length is realized through adjusting mechanism, and the different kiln structure and measurement demand are adapted, and the protective cover effectively isolates high temperature, dust and corrosive gas, prolongs thermal imager life, improves measurement accuracy, and control system realizes the automatic control of thermal imager parameter and adjusting mechanism, improves measurement efficiency and accuracy, and display terminal provides the intuitive operation interface, and the user is convenient to check data and control equipment. BRIEF DESCRIPTION OF DRAWINGS

[0016] The utility model will be explained further below combining with the drawings and embodiment:

[0017] Figure 1 It is equipment working state schematic diagram of the utility model;

[0018] Figure 2 It is equipment protection state schematic diagram of the utility model.

[0019] Mark explanation:

[0020] 1, kiln wall;2, furnace wall mounting protection sleeve;3, furnace wall mounting welding fixed base;4, sealing flange;5, transmission housing;6, cylinder extension interface;7, cylinder push-out interface;8, air -cooled protection cover;9, high -temperature thermal imager;10, protection cooling gas interface;11, cooling gas pipe;12, high -temperature thermal imager pinhole lens;13, high -temperature anti -backfire door;14, fixed screw. CONCRETE EMBODIMENT

[0021] The utility model discloses a convenient to adjust's industrial kiln high temperature temperature measurement thermal imager device, the technical scheme of the utility model is:

[0022] The utility model discloses a convenient to adjust's industrial kiln high temperature temperature measurement thermal imager device, the technical scheme of the utility model is:

[0023] As Figure 1 And Figure 2 As shown in a kind of convenient to adjust's industrial kiln high temperature temperature measurement thermal imager device, including kiln wall 1, the inner wall of kiln wall 1 is fixedly connected with furnace wall installation protection sleeve pipe 2, the outer wall of furnace wall installation protection sleeve pipe 2 is fixedly connected with furnace wall installation welding fixed base 3, further include;

[0024] Temperature measurement mechanism, temperature measurement mechanism is set to the outer wall of furnace wall installation welding fixed base 3;

[0025] Temperature measurement mechanism includes the transmission housing 5 of installation in the outer wall of furnace wall installation welding fixed base 3, the inner wall of transmission housing 5 is installed with air cylinder, the one end of air cylinder piston rod is fixedly connected with air-cooled protective cover 8, the inner wall of air-cooled protective cover 8 is installed with high temperature thermal imager 9, the outer wall of air-cooled protective cover 8 is installed with sealing flange 4, the bottom outer wall of air-cooled protective cover 8 is provided with protection cooling gas interface 10, the inner wall of air-cooled protective cover 8 is installed with high temperature thermal image pinhole lens 12, the bottom outer wall of furnace wall installation welding fixed base 3 is provided with cooling gas pipe 11, the inner wall of furnace wall installation welding fixed base 3 is provided with high temperature anti-backfire door 13.

[0026] Further, the outer wall of sealing flange 4 is provided with mounting hole, the inner wall of mounting hole is installed with fixed screw 14, air-cooled protective cover 8 and the size of furnace wall installation protection sleeve pipe 2 are adapted.

[0027] Further, the outer wall of one side of transmission housing 5 top is provided with air cylinder extension interface 6, the outer wall of one side of transmission housing 5 bottom is provided with air cylinder push-out interface 7, the inner wall of air-cooled protective cover 8 is provided with heat insulation layer, the outer wall of air-cooled protective cover 8 is provided with control system and display terminal, high temperature thermal imager 9 and control system and display terminal electric connection.

[0028] Working principle: when the high temperature thermal imager device for high temperature measurement of industrial kiln is used, the high temperature thermal imager pinhole lens 12 in the high temperature thermal imager 9 is used for collecting the temperature field image of the kiln, the air-cooled protective cover 8 outside the high temperature thermal imager 9 is made of high temperature resistant and corrosion resistant material, and is provided with a heat insulation layer and a cooling system inside, is used for protecting the high temperature thermal imager 9, the position, angle and focal length of the high temperature thermal imager 9 are adjusted through the cylinder in the transmission shell 5 and the cloud platform and slide rail arranged on the outer wall of the transmission shell 5, the control system is arranged for controlling the working parameters of the thermal imager and adjusting the movement of the adjusting mechanism, automatic measurement is realized, the display terminal arranged on the outer wall of the air-cooled protective cover 8 is used for displaying the temperature field image and measurement data, the protective cooling gas interface 10 is used for connecting the cooling gas to protect the air-cooled protective cover 8, and the high temperature anti-backfire door 13 is used for preventing high temperature overflow.

[0029] The technical means disclosed by the utility model scheme is not only limited to the technical means disclosed by the above technical means, but also includes the technical scheme composed by the above technical features and equivalent replacement. The unfinished matters of the utility model belong to the common knowledge of the person skilled in the art.

Claims

1. Industrial kiln high-temperature temperature measuring thermal imager device convenient to adjust, including kiln wall (1), the inner wall of the kiln wall (1) is fixedly connected with the kiln wall installation protection sleeve (2), the outer wall of the kiln wall installation protection sleeve (2) is fixedly connected with the kiln wall installation welding fixed base (3), characterized in that: Also include; The temperature measuring mechanism is arranged on the outer wall of the furnace wall mounting welded fixed base (3); The temperature measuring mechanism comprises a transmission housing (5) mounted on the outer wall of the furnace wall mounting welded fixed base (3), a gas cylinder is mounted on the inner wall of the transmission housing (5), one end of the piston rod of the gas cylinder is fixedly connected with an air cooling protective cover (8), the inner wall of the air cooling protective cover (8) is mounted with a high-temperature thermal imager (9), the outer wall of the air cooling protective cover (8) is mounted with a sealing flange (4), the bottom outer wall of the air cooling protective cover (8) is provided with a protective cooling gas interface (10), the inner wall of the air cooling protective cover (8) is mounted with a high-temperature thermal image pinhole lens (12), the bottom outer wall of the furnace wall mounting welded fixed base (3) is provided with a cooling gas pipe (11), and the inner wall of the furnace wall mounting welded fixed base (3) is provided with a high-temperature anti-backfire door (13).

2. A high temperature pyrometer device for industrial furnaces according to claim 1, characterized in that: The outer wall of the sealing flange (4) is provided with a mounting hole, the inner wall of the mounting hole is mounted with a fixing screw (14), and the air cooling protective cover (8) is matched with the size of the furnace wall mounting protective sleeve (2).

3. A high temperature pyrometer device for industrial furnaces according to claim 1, characterized in that: The outer wall of the transmission housing (5) is provided with a gas cylinder extension interface (6) on one side of the top, and the outer wall of the transmission housing (5) is provided with a gas cylinder push-out interface (7) on one side of the bottom.

4. A high temperature pyrometer device for industrial furnaces according to claim 1, characterized in that: The inner wall of the air cooling protective cover (8) is provided with a heat insulation layer, the outer wall of the air cooling protective cover (8) is provided with a control system and a display terminal, and the high-temperature thermal imager (9) is electrically connected with the control system and the display terminal.