Small plane roughness detection tool for spherical part

By designing a spherical part inspection fixture with an elastic through hole, the problem of the small plane of the spherical part being unable to be quickly leveled and fixed was solved, achieving efficient roughness inspection and improving product quality.

CN223807857UActive Publication Date: 2026-01-16田洪涛
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Patent Information

Application Number
CN202423182348.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2026-01-16
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Existing technology cannot quickly level and fix the small planes of spherical parts, making it impossible to effectively detect their roughness and affecting product quality.

Method used

Design a spherical part inspection fixture with an elastic through hole. The elastic hole is used to fix the spherical part, and the sinking plane and water droplet groove are combined to achieve rapid leveling and fixation.

Benefits of technology

This technology enables rapid leveling and fixing of the small planes of spherical parts, ensuring the accuracy and efficiency of roughness detection and improving product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of precision valve processing, in particular to a small plane roughness detection tool of a ball part, a mounting surface of the tool is provided with a sinking plane, the tool is provided with a plane parallel to the mounting surface, and the tool is provided with an elastic through hole. By using the small plane roughness detection tool for the spherical part, the small plane of the spherical part can be quickly leveled and fixed, the small plane roughness detection of the spherical part can be completed, and meanwhile, the tool is simple in structure and convenient to operate.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the processing field of precision valve, especially a small plane roughness detection frock of spherical part. BACKGROUND

[0002] The valve core of precision valve is a spherical part with a small plane, and the surface roughness of the small plane needs to be detected in the manufacturing process. The small plane roughness of the spherical part must be detected after the small plane is leveled and fixed, but the existing roughness measurement adopts V-block positioning, and the existing known technology cannot quickly level and fix the small plane of the spherical part, which limits the small plane roughness detection of the spherical part and causes unqualified product quality. SUMMARY

[0003] In order to eliminate the quality unqualification caused by the inability to detect the surface roughness of the small plane of the spherical part with a small plane, the utility model provides a small plane roughness detection frock of spherical part, which can not only level the small plane of the spherical part, but also quickly fix the spherical part, and realize the small plane roughness detection of the spherical part.

[0004] The utility model solves the technical scheme that a small plane roughness detection frock of spherical part adopts, frock design has a parallel plane with the spherical part mounting surface, and the parallel plane is used for quick leveling of the spherical part; the frock is made of spring steel material, and is designed with an elastic through hole, the elastic hole diameter is slightly smaller than the diameter of the spherical part in the natural state, one side of the elastic through hole is opened into a straight groove, the other side is provided with a water drop groove, the hole is used for mounting the spherical part, and the elastic hole is used for fixing the part after leveling the part; the spherical part mounting surface of the frock is designed with a sunken plane, which is convenient for removing the spherical part.

[0005] Compared with the prior art, the utility model has the beneficial effects that the frock scheme with the elastic through hole realizes the leveling and quick fixing of the small plane of the spherical part, realizes the detection of the surface roughness of the small plane of the spherical part, and the frock structure is simple and convenient to use. BRIEF DESCRIPTION OF DRAWINGS

[0006] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description.

[0007] Figure 1 It is a roughness detection frock schematic view.

[0008] Figure 2 It is a roughness detection frock plan view.

[0009] Figure 3 It is a roughness detection frock A-A section view.

[0010] Figure 4 is a schematic diagram of a small plane ball part.

[0011] Figure 5 is a schematic diagram of a small plane ball part.

[0012] Figure 6 is a schematic diagram of a roughness detection tool leveling and fixing a ball part.

[0013] Figure 7 is a schematic diagram after the tool is turned over.

[0014] Figure 8 is a schematic diagram of a roughness detection tool detection.

[0015] Figure 9 is a partial enlarged view of the roughness detection tool detection.

[0016] In the drawings, the components represented by each reference numeral are listed as follows:

[0017] Small plane ball part, 2. Roughness detection tool, 3. Roughness detection head, 4. Detection machine base. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application.

[0019] As shown in Figures 1-3 , the technical solution provided by the present application is a small plane roughness detection tool for a ball part, which is designed with a surface parallel to the mounting surface of the ball part; the tool has an elastic through hole, the diameter of the elastic hole in a natural state is slightly smaller than the diameter of the ball part, one side of the elastic through hole is provided with a straight slot, and the other side is provided with a water droplet groove; the ball part mounting surface of the tool is designed with a sunken surface.

[0020] As shown in Figures 4-9 , the detection process of the small plane roughness detection tool for the ball part includes four steps of leveling the small plane ball part, leveling and fixing the small plane roughness detection tool, turning over the tool and detecting, and discharging, which are as follows:

[0021] Leveling the small plane ball part, as shown in Figure 4 and Figure 5 , the small plane of the small plane ball part (1) is placed downward on the marble surface of the detection machine base (4), so as to realize the leveling of the small plane ball part (1).

[0022] Leveling and fixing the small plane roughness detection tool, as shown in Figure 4 , the small plane ball part (1) is placed downward on the marble surface of the detection machine base (4), so as to realize the leveling of the small plane ball part (1).As shown, the surface of the roughness inspection fixture (2) is facing down and pressed down on the spherical surface of the small flat spherical part (1). The spherical surface guides the small flat spherical part (1) to be pressed into the elastic hole of the roughness inspection fixture (2). When the bottom of the roughness inspection fixture (2) contacts the marble plane of the inspection base (4), the small flat surface of the small flat spherical part (1) is flush with the installation surface of the fixture. At the same time, the elastic hole uses elasticity to fix the position of the small flat spherical part (1).

[0023] Tooling flipped and inspected, such as Figures 7-9 As shown, first flip the roughness inspection fixture (2) so that the mounting surface of the small flat spherical part (1) is facing upwards. Place the roughness inspection fixture (2) with the plane parallel to the mounting surface as the bottom surface on the marble plane of the inspection base (4). At the same time, move the roughness inspection fixture (2) to move the small flat surface of the small flat spherical part (1) under the roughness inspection head (3) to start the roughness inspection.

[0024] After the material is unloaded and the inspection is completed, the roughness inspection fixture (2) is removed from the roughness inspection head (3), and then the part with small flat sphere (1) is taken out from the sunken plane of the roughness inspection fixture (2).

Claims

1. A facer roughness inspection tool for a spherical part, characterized by The spherical part mounting surface of the tool has a sinking plane, the tool has a plane parallel to the mounting surface, and the tool has elastic through holes.

2. The tool for detecting the roughness of a facet of a spherical part according to claim 1, wherein One side of the elastic through hole is provided with a straight groove, and the other side is provided with a water drop groove.