Unilateral tangent type gear switch integrated forming device

By designing a single-sided tangential gear switch integral molding device, the cutting and housing of double-row wires are automatically processed, solving the problem of low efficiency in manual cutting of rigid wires and realizing efficient gear switch production.

CN223809044UActive Publication Date: 2026-01-16DONGGUAN HONGWEI AUTOMATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520362259.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-01-16
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

In the current production process of gear switches, the high hardness of the double-row wire material leads to low efficiency in manual cutting. It is necessary to repeatedly adjust the wire posture to adapt to the cutting angle in different directions, resulting in low production efficiency.

Method used

Design a one-piece molding device for a single-sided tangential gear switch, including a transfer mechanism, a feeding mechanism, a wire processing mechanism, a wire pressing mechanism, and a capping mechanism. The device achieves single-sided cutting, shaping, and shelling of double-row wires through a series of automated modules, reducing manual operation.

Benefits of technology

This improved the production efficiency of gear switches, reduced the defect rate, and increased the company's production capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of electric control element production, and particularly relates to a single-side tangent type gear switch integrated forming device which comprises a machine base, a transferring mechanism, a feeding mechanism, a wire machining mechanism, a wire pressing mechanism and a covering mechanism, and the transferring mechanism is arranged on the machine base and used for conveying a lower shell of a gear switch and double rows of wires; the feeding mechanism is arranged in the machine base and used for conveying an upper shell and a lower shell of the gear switch to the transferring mechanism. The wire processing mechanism is arranged on the machine base and located at the input end of the transferring mechanism. The wire processing mechanism is used for cutting off the single side of the double-row wire and shaping the double-row wire into a preset shape. The wire pressing mechanism is arranged on the transferring path of the transferring mechanism and located at the output end of the wire processing mechanism. All the automatic processing modules are connected in series through the transferring mechanism, automatic wire cutting and casing treatment can be achieved only by putting wires onto the transferring mechanism or the wire cutting mechanism through manual operation, the switch forming efficiency is greatly improved, and the enterprise productivity is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the production technology field of electric control element especially relates to a single edge cutting type gear switch integrated forming device. BACKGROUND

[0002] Gear switch includes the shell of upper and lower cover locking and the double row wire installed in the shell, one of the double row wire is cut off, the gear is rotationally connected in the shell, the gear is contacted with the wire break position in the process of being driven to rotate by the user and is conducted or is separated and is disconnected, and then circuit control effect is realized.

[0003] However, in order to improve the durability of gear switch and circuit stability, the material of double row wire is made from hard material, and the manufacturing process of gear switch includes single edge cutting, shaping, cover installation, locking and the like, and at present, each process is completed by manual operation, and the efficiency is low, and hard wire is difficult to be completed by simple manual processing, leading to high production failure rate of gear switch, and improvement is urgently needed. UTILITY MODEL CONTENTS

[0004] The utility model discloses a single edge cutting type gear switch integrated forming device, and aims at solving the switch forming process of double row wire material single edge cutting and installation processing in prior art, and the technical problem of low operation efficiency that wire material is arranged in double row parallel arrangement and has high hardness, the posture of wire material needs to be repeatedly adjusted to adapt to the cutting angle of different directions when cutting manually, and large operating force is applied.

[0005] To realize the above-mentioned purpose, a single edge cutting type gear switch integrated forming device provided by the utility model embodiment, including frame, transfer mechanism, feeding mechanism, wire processing mechanism, wire pressing mechanism and cover installation mechanism, the transfer mechanism is arranged on the frame and is used to convey the lower shell and double row wire of gear switch, the feeding mechanism is arranged in the frame and is used to convey the upper shell and lower shell of gear switch to the transfer mechanism, the wire processing mechanism is arranged on the frame and is located at the input end of transfer mechanism, the wire processing is used to cut off the single edge of double row wire and shape to the preset shape, the wire pressing mechanism is arranged on the transfer path of transfer mechanism and is located at the output end of wire processing mechanism, the wire pressing mechanism is used to press and mount double row wire on the lower shell of gear switch, the cover installation mechanism is arranged on the transfer path of transfer mechanism and is located at the output end of wire pressing mechanism, and the cover installation mechanism is used to install and fix the upper shell of gear switch on the lower shell of gear switch.

[0006] Optionally, the frame includes top plate and bottom plate, and the transfer mechanism, the feeding mechanism, the wire processing mechanism, the wire pressing mechanism and the cover installation mechanism are all arranged between the top plate and the bottom plate.

[0007] Optionally, the transferring mechanism comprises a first conveying assembly, a second conveying assembly and a third conveying assembly, the first conveying assembly is arranged on the top plate, the second conveying assembly is arranged on the bottom plate, the body of the third conveying assembly is arranged at the end of the bottom plate away from the second conveying assembly, the first conveying assembly has three groups of output ends which are equidistantly spaced, and all the output ends move synchronously; the distance between the starting position of the output end of the second conveying assembly and the ending position of the output end of the third conveying assembly is S1, and the interval distance between the adjacent two groups of output ends on the first conveying assembly is S2, wherein S1 is equal to S2.

[0008] Optionally, the first conveying assembly comprises a first horizontal driving member, a first horizontal moving seat, a first lifting driving member, a first lifting moving seat and a first wire clamp component; the first horizontal driving member is arranged on the top plate, the first horizontal moving seat is slidingly connected to the top plate, the first lifting driving member is arranged on the first horizontal moving seat, the first wire clamp component is arranged at the output end of the first lifting driving member, the output end of the first horizontal driving member is drivingly connected to the first horizontal moving seat, and three groups of output ends which are equidistantly spaced are formed on the first wire clamp component.

[0009] Optionally, the second conveying assembly comprises a second horizontal driving member and a second horizontal moving seat, the second horizontal driving member is arranged on the bottom plate, the second horizontal moving seat is slidingly connected to the bottom plate, the second horizontal driving member is drivingly connected to the second horizontal moving seat, and the second horizontal moving seat is provided with a second accommodating groove for accommodating the lower shell of the gear switch; the third conveying assembly comprises a third horizontal driving member, a third horizontal moving seat, a third lifting driving member and a third wire clamp component, the third horizontal driving member is arranged at the end of the bottom plate away from the second horizontal driving member, the third horizontal moving seat is slidingly connected to the end of the bottom plate away from the second horizontal driving member, the third lifting driving member is arranged on the third horizontal moving seat, the third wire clamp component is arranged at the output end of the third lifting driving member, and the bottom plate is provided with a third emptying groove for avoiding the third wire clamp component.

[0010] Optionally, the transfer mechanism further comprises a wire end pressing assembly for periodically clamping and limiting the ends of the wires transferred by the first, second and third conveying assemblies; the output end of the wire end pressing assembly is equidistantly spaced with tangent fixing points, whole wire fixing points, pressing wire fixing points and cover mounting fixing points along the double-row wire moving direction; the moving path of the third horizontal moving seat reciprocates through the tangent fixing points and the whole wire fixing points; the starting driving position of the second horizontal driving member is aligned with the pressing wire fixing points; the output end of the cover mounting mechanism can move and extend to a position on the bottom plate aligned with the cover mounting fixing points; the tangent ends and whole wire ends of the wire processing mechanism are respectively and one-to-one arranged on the positions on the bottom plate aligned with the tangent fixing points and the whole wire fixing points.

[0011] Optionally, the first wire clamp component comprises whole wire clamp fingers, pressing wire clamp fingers and blanking clamp fingers, the number of the whole wire clamp fingers, the pressing wire clamp fingers and the blanking clamp fingers is two groups, the two groups of whole wire clamp fingers are symmetrically distributed at the two ends of the first lifting moving seat and can reciprocate with the first lifting moving seat between the whole wire fixing points and the pressing wire fixing points; the two groups of pressing wire clamp fingers are symmetrically distributed at the two ends of the first lifting moving seat and can reciprocate with the first lifting moving seat between the pressing wire fixing points and the cover mounting fixing points; the two groups of blanking clamp fingers are symmetrically distributed at the two ends of the first lifting moving seat and can reciprocate with the first lifting moving seat between the cover mounting fixing points and a preset blanking position; the pressing wire mechanism is arranged between the clamping ends of the pressing wire clamp fingers.

[0012] Optionally, the wire end pressing assembly comprises a fifth driving member, a pressing wire plate, a limiting plate and an abutting plate, the fifth driving member is arranged on the top plate, the abutting plate is fixedly arranged on the bottom plate, the output end of the fifth driving member moves vertically towards the abutting plate, the pressing wire plate is fixedly arranged on the output end of the fifth driving member, the limiting plate is arranged on one side of the pressing wire plate, the abutting plate extends through the tangent fixing points, the whole wire fixing points, the pressing wire fixing points and the cover mounting fixing points along the transfer path direction of the transfer mechanism, wherein the pressing wire plate and the abutting plate are arranged in a flat end surface structure with opposite end surfaces, the pressing wire plate can be abutted with the abutting plate by driving of the fifth driving member to press the ends of the double-row wires, and the limiting plate is aligned and distributed with a plurality of limiting perforations for limiting the ends of the double-row wires at the whole wire fixing points, the pressing wire fixing points and the cover mounting fixing points.

[0013] Optionally, the wire pressing assembly at both ends of the wire rod further comprises a sixth driving member, a wire pressing column and a wire clamping plate, the sixth driving member is arranged on the top plate and located directly above the abutting plate aligning with the wire cutting fixed point position; the wire pressing column is arranged at the output end of the sixth driving member, and the wire clamping plate is arranged at the position where the abutting plate aligns with the wire cutting fixed point, and the wire clamping plate is provided with a clamping port for clamping the end of the double-row wire.

[0014] Optionally, the number of the fifth driving member, the wire pressing plate, the limiting plate, the abutting plate, the sixth driving member, the wire pressing column and the wire clamping plate is two groups, and the two groups of the fifth driving member, the wire pressing plate, the limiting plate, the abutting plate, the sixth driving member, the wire pressing column and the wire clamping plate are symmetrically distributed on both sides of the transfer mechanism.

[0015] The single-side wire cutting type gear switch integrated forming device provided by the embodiment of the utility model has at least one of the following technical effects: manual operation is used to convey the double-row wire to the transfer mechanism, the transfer mechanism sequentially conveys the double-row wire to the wire processing mechanism, the wire pressing mechanism and the cover mounting mechanism, the wire processing mechanism cuts and shapes the single side of the double-row wire into a preset shape, the feeding mechanism conveys the gear switch lower shell to the transfer mechanism, the wire pressing mechanism presses and mounts the processed double-row wire on the gear switch lower shell of the transfer mechanism, the transfer mechanism clamps the double-row wire and continuously drives the double-row wire to move to the cover mounting mechanism, the feeding mechanism conveys the upper shell to the cover mounting mechanism, the cover mounting mechanism tightly fixes the upper shell and the lower shell, and the transfer mechanism drives the formed gear switch to be discharged to a preset position. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.

[0017] Figure 1The utility model provides a structure schematic diagram of one -sided tangent formula gear switch integrated forming device provided by the embodiment of the utility model.

[0018] Figure 2 For Figure 1 Another angle structure schematic diagram of one -sided tangent formula gear switch integrated forming device in

[0019] Figure 3 The utility model provides a side view of one -sided tangent formula gear switch integrated forming device provided by the embodiment of the utility model.

[0020] Figure 4 The utility model provides a structure schematic diagram of wire two -end compression subassembly after dismounting of one -sided tangent formula gear switch integrated forming device provided by the embodiment of the utility model.

[0021] Wherein, the reference numeral in the drawing:

[0022] 100 - base 200 - transfer mechanism 300 - feeding mechanism

[0023] 400 - wire processing mechanism 500 - wire pressing mechanism 600 - cover installing mechanism

[0024] 110 - top plate 120 - bottom plate 210 - first conveying assembly 220 - second conveying assembly 230 - third conveying assembly 234 - third wire clamp part 211 - first horizontal drive 212 - first horizontal moving seat 215 - first wire clamp part 213 - first lifting drive 214 - first lifting moving seat 235 - third emptying groove

[0025] 221 - second horizontal drive 222 - second horizontal moving seat 216 - whole wire clamp finger

[0026] 231 - third horizontal drive 232 - third horizontal moving seat 217 - wire pressing clamp finger

[0027] 233 - third lifting drive 240 - wire two -end compression subassembly 218 - unloading clamp finger

[0028] 241 - fifth drive 242 - wire pressing plate 243 - limiting plate

[0029] 244 - abutment plate 245 - sixth drive 246 - wire pressing column

[0030] 247 - wire clamping plate. Specific embodiments

[0031] Embodiments of the present application will be described below in detail, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The following will be described by referring to the drawings, in which Figures 1-4 The described embodiments are exemplary, and are intended to be illustrative of the embodiments of the present application, and are not to be construed as limiting the present application.

[0032] In the description of the embodiments of the present application, it should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the embodiments of the present application and simplify the description, and thus cannot be construed as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be construed as limiting the present application.

[0033] In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes, and cannot be construed as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly specified and limited.

[0034] In the embodiments of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0035] In one embodiment of the present application, as Figures 1-4As shown, a single-side cutting line type gear switch integrated molding device is provided, comprising a base 100, a transfer mechanism 200, a feeding mechanism 300, a wire processing mechanism 400, a wire pressing mechanism 500 and a cover mounting mechanism 600, the transfer mechanism 200 is arranged on the base 100 and is used to convey the lower shell of the gear switch and the double-row wire; the feeding mechanism 300 is arranged in the base 100 and is used to convey the upper shell and the lower shell of the gear switch to the transfer mechanism 200; the wire processing mechanism 400 is arranged on the base 100 and is located at the input end of the transfer mechanism 200, the wire processing is used to cut and shape the single side of the double-row wire into a preset shape; the wire pressing mechanism 500 is arranged on the transfer path of the transfer mechanism 200 and is located at the output end of the wire processing mechanism 400, the wire pressing mechanism 500 is used to press the double-row wire on the lower shell of the gear switch; the cover mounting mechanism 600 is arranged on the transfer path of the transfer mechanism 200 and is located at the output end of the wire pressing mechanism 500, the cover mounting mechanism 600 is used to mount and fix the upper shell of the gear switch on the lower shell of the gear switch.

[0036] Specifically, the double-row wire is conveyed to the transfer mechanism 200 by manual operation, the transfer mechanism 200 conveys the double-row wire to the wire processing mechanism 400, the wire pressing mechanism 500 and the cover mounting mechanism 600 in sequence, the wire processing mechanism 400 cuts and shapes the single side of the double-row wire into a preset shape, the feeding mechanism 300 conveys the lower shell of the gear switch to the transfer mechanism 200, the wire pressing mechanism 500 presses the processed double-row wire on the lower shell of the gear switch of the transfer mechanism 200, the transfer mechanism 200 clamps the double-row wire and continues to drive it to move to the cover mounting mechanism 600, the feeding mechanism 300 conveys the upper shell to the cover mounting mechanism 600, the cover mounting mechanism 600 locks and fixes the upper shell and the lower shell, and the transfer mechanism 200 drives the formed gear switch to the preset position; compared with the conventional switch forming process of double-row wire single-side cutting and installation processing, the wire is arranged in double-row parallel and has high material hardness, the wire posture needs to be repeatedly adjusted to adapt to the cutting angle in different directions during manual cutting, and a large operating force is applied, which leads to the technical problem of low work efficiency, the single-side cutting line type gear switch integrated molding device provided in the embodiment of the utility model connects each automatic processing module through the transfer mechanism 200, manual operation only needs to put the wire into the transfer mechanism 200 or the wire cutting mechanism, so that automatic wire cutting and shell mounting processing can be realized, the switch forming efficiency is greatly improved, and the enterprise productivity is improved.

[0037] As Figures 1-4As shown in another embodiment of the utility model, the base 100 includes top plate 110 and bottom plate 120, the transfer mechanism 200, the feeding mechanism 300, the wire processing mechanism 400, the wire pressing mechanism 500 and the cap mounting mechanism 600 are all arranged between the top plate 110 and the bottom plate 120. Specifically, the base 100 is arranged as a frame structure, and the top plate 110 and the bottom plate 120 are arranged as the top wall and the bottom wall of the inner cavity of the frame.

[0038] As Figures 1-4 As shown in another embodiment of the utility model, the transfer mechanism 200 includes a first conveying assembly 210, a second conveying assembly 220 and a third conveying assembly 230, the first conveying assembly 210 is arranged on the top plate 110, the second conveying assembly 220 is arranged on the bottom plate 120, and the body of the third conveying assembly 230 is arranged at the end of the bottom plate 120 away from the second conveying assembly 220. The first conveying assembly 210 has three groups of output ends that are equidistantly spaced, and all the output ends move synchronously. The distance between the starting position of the output end of the second conveying assembly 220 and the ending position of the output end of the third conveying assembly 230 is S1, and the interval distance between the adjacent two groups of output ends on the first conveying assembly 210 is S2, wherein S1 is equal to S2.

[0039] In this embodiment, the moving paths of the output ends of the first conveying assembly 210, the second conveying assembly 220 and the third conveying assembly 230 are arranged in parallel and coplanar, and the plane in which the moving paths of the output ends of the first conveying assembly 210, the second conveying assembly 220 and the third conveying assembly 230 are arranged is arranged as a vertical plane structure. The conveying end of the first conveying assembly 210 can move to the ending position of the output end of the third conveying assembly 230, and the first conveying assembly 210 and the third conveying assembly 230 reciprocally assist to stepwise convey the double-row wires along a preset direction. The ending position of the output end of the second conveying assembly 220 is the output end of the upper shell of the feeding mechanism 300. After the second conveying assembly 220 receives the upper shell, the output end of the second conveying assembly 220 drives the upper shell to reset to the starting position. The conveying end of the second conveying assembly 220 can move to the starting position of the output end of the second conveying assembly 220 to transfer the double-row wires after being pressed and the upper shell to the next station.

[0040] As Figures 1-4As shown, in another embodiment of the utility model, the first conveying assembly 210 includes first horizontal drive piece 211, first horizontal moving seat 212, first lifting drive piece 213, first lifting moving seat 214 and first wire clamp component 215, first horizontal drive piece 211 is arranged on the top plate 110, first horizontal moving seat 212 is slidably connected on the top plate 110, first lifting drive piece 213 is arranged on the first horizontal moving seat 212, first wire clamp component 215 is arranged on the output end of first lifting drive piece 213, the output end of first horizontal drive piece 211 is drivenly connected with first horizontal moving seat 212, three groups of equidistantly spaced output ends are formed on first wire clamp component 215.

[0041] In the embodiment, the first horizontal drive piece 211 and the first lifting drive piece 213 are both air cylinders, the first horizontal moving seat 212 is slidably connected on the top plate 110 through a guide rail, and the air cylinder structure is used as the drive piece, so that the moving stroke of the first horizontal moving seat 212 and the first lifting moving seat 214 is accurate and stable each time, and the equipment running stability is improved.

[0042] Among them, the first lifting moving seat 214 is arranged in a horizontal plate structure, a first emptying groove is arranged on the first lifting moving seat 214, the upper shell output end of the feeding mechanism 300 can be moved above the first lifting seat, the upper shell output end of the feeding mechanism 300 can pass through the emptying groove and convey the upper shell of the gear switch to the second conveying assembly 220.

[0043] As Figures 1-4As shown, in another embodiment of the utility model, second conveying assembly 220 includes second horizontal drive 221 and second horizontal moving seat 222, second horizontal drive 221 sets up on bottom plate 120, second horizontal moving seat 222 is connected in sliding on bottom plate 120, second horizontal drive 221 is driven with second horizontal moving seat 222 connection, second horizontal moving seat 222 is provided with second containing groove 223 for accommodating gear switch lower shell;Third conveying assembly 230 includes third horizontal drive 231, third horizontal moving seat 232, third lifting drive 233 and third wire clamp component 234, third horizontal drive 231 sets up on the end of bottom plate 120 away from second horizontal drive 221, third horizontal moving seat 232 is connected in sliding on the end of bottom plate 120 away from second horizontal drive 221, third lifting drive 233 sets up on third horizontal moving seat 232, third wire clamp component 234 sets up on the output end of third lifting drive 233, bottom plate 120 is provided with third emptying groove 235 for avoiding third wire clamp component 234. Specifically, second horizontal drive 221, third horizontal drive 231 and third lifting drive 233 are all air cylinders, the terminal position of second horizontal moving seat 222 is same with the terminal position of gear upper shell output end of wire processing mechanism 400;The number of third lifting drive 233 is two groups, two groups third lifting drive 233 are distributed on the both sides of second conveying assembly 220, the number of third wire clamp component 234 is two groups, two groups third wire clamp component 234 are driven respectively one by one through corresponding third lifting drive 233 and move along the length direction of bottom plate 120 through corresponding third emptying groove 235, third wire clamp component 234 is pneumatic clamp finger and is used to transfer double-row wire between the tangent output end and the whole wire output end of wire processing mechanism 400.

[0044] As Figures 1-4As shown in the utility model, in another embodiment of the utility model, the transfer mechanism 200 further includes wire two end compression assembly 240, wire two end compression assembly 240 is used to periodically clamp and limit the two ends of the wire transferred by the first conveying assembly 210, second conveying assembly 220 and third conveying assembly 230;The output end of wire two end compression assembly 240 is equidistantly spaced apart along the double-row wire movement direction and has tangent fixed point AA, whole wire fixed point BB, wire compression fixed point CC and cover mounting fixed point DD;The movement path of the third horizontal movement base 232 reciprocates through tangent fixed point AA and whole wire fixed point BB;The starting drive position of second horizontal drive 221 is aligned with wire compression fixed point CC;The output end of cover mounting mechanism 600 can be moved and extended to the position on the bottom plate 120 aligned with cover mounting fixed point DD, and the tangent end and the whole wire end of wire processing mechanism 400 are respectively and one-to-one correspondingly arranged on the position on the bottom plate 120 aligned with tangent fixed point AA and whole wire fixed point BB.

[0045] Specifically, when single-side cutting of double-row wire, step-by-step conveying of double-row wire, compression assembly of double-row wire and lower shell, upper shell and lower shell locking and fixing are needed, the output end of wire two end compression assembly 240 moves to the end of double-row wire and fixes it, thereby effectively preventing the double-row wire from being deviated during the process, which affects the step-by-step conveying precision of the transfer mechanism 200.

[0046] As shown in the utility model, Figures 1-4 As shown in the utility model, in another embodiment of the utility model, the first wire clamp component 215 includes whole wire clamp fingers 216, wire compression clamp fingers 217 and blanking clamp fingers 218, the number of whole wire clamp fingers 216, wire compression clamp fingers 217 and blanking clamp fingers 218 is two groups, two groups of whole wire clamp fingers 216 are symmetrically distributed at the two ends of the first lifting movement base 214 and can reciprocate with the first lifting movement base 214 between whole wire fixed point BB and wire compression fixed point CC;Two groups of wire compression clamp fingers 217 are symmetrically distributed at the two ends of the first lifting movement base 214 and can reciprocate with the first lifting movement base 214 between wire compression fixed point CC and cover mounting fixed point DD;Two groups of blanking clamp fingers 218 are symmetrically distributed at the two ends of the first lifting movement base 214 and can reciprocate with the first lifting movement base 214 between cover mounting fixed point DD and a preset blanking position;Wire compression mechanism 500 is arranged between the clamping ends of wire compression clamp fingers 217.

[0047] In the embodiment, the whole line clamping fingers 216, the pressing line clamping fingers 217 and the blanking clamping fingers 218 are all pneumatic clamping fingers, the whole line clamping fingers 216 are used for clamping and moving the double-row conductor after whole line to the pressing line mechanism 500, the pressing line clamping fingers 217 are used for clamping and moving the double-row conductor whole structure after being pressed and mounted on the gear switch lower shell to the cover mounting mechanism 600, and the blanking clamping fingers 218 are used for transferring the formed gear switch after cover mounting to a preset blanking position.

[0048] As Figures 1-4 shown in another embodiment of the utility model, the wire two end pressing assembly 240 includes the fifth drive piece 241, the pressing line plate 242, the limiting plate 243 and the abutment plate 244, the fifth drive piece 241 is set up on the top plate 110, the abut part plate 244 is fixedly set up on the bottom plate 120, the output end moving direction of the fifth drive piece 241 is vertically towards the abutment plate 244, the pressing line plate 242 is fixedly set up on the output end of the fifth drive piece 241, the limiting plate 243 is set up on one side of the pressing line plate 242, the abutment plate 244 extends along the transfer path direction of the transfer mechanism 200 and passes through the cut line fixed point AA, the whole line fixed point BB, the pressing line fixed point CC and the cover mounting fixed point DD, wherein, the pressing line plate 242 and the abutment plate 244 are mutually opposite end faces and are arranged as flat end face structure, the pressing line plate 242 can be abutted with the abutment plate 244 and the end of the double-row conductor is pressed tightly by the fifth drive piece 241 drive, the limiting plate 243 has a plurality of limiting perforations for limiting the end of the double-row conductor and is alignedly distributed at the whole line fixed point BB, the pressing line fixed point CC and the cover mounting fixed point DD.

[0049] As Figures 1-4 shown in another embodiment of the utility model, the wire two end pressing assembly 240 further includes the sixth drive piece 245, the pressing line column 246 and the wire clamping plate 247, the sixth drive piece 245 is set up on the top plate 110 and is located directly above the abutment plate 244 aligning the cut line fixed point AA position;The pressing line column 246 is set up on the output end of the sixth drive piece 245, and the wire clamping plate 247 is set up at the position of the abutment plate 244 aligning the cut line fixed point AA, and the wire clamping plate 247 is provided with a clamping port for clamping the end of the double-row conductor.

[0050] Before each tangent, whole line, pressure line and cover process, the fifth drive 241 and the sixth drive 245 drive the pressure line plate 242 and the pressure line column 246 to move to the direction of the abutment plate 244, the limiting plate 243 and the wire clamping plate 247 are fixed by limiting perforation and clamping interface respectively, the end of double row wire is prevented from moving along the horizontal direction in the processing process, and then the precise clamping of the pneumatic clamping end of the transfer mechanism 200 to the double row wire is ensured.

[0051] As shown in the drawings, Figures 1-4 In another embodiment of the present application, the fifth drive 241, the pressure line plate 242, the limiting plate 243, the abutment plate 244, the sixth drive 245, the pressure line column 246 and the wire clamping plate 247 are two groups, two groups of the fifth drive 241, the pressure line plate 242, the limiting plate 243, the abutment plate 244, the sixth drive 245, the pressure line column 246 and the wire clamping plate 247 are symmetrically distributed on both sides of the transfer mechanism 200, and the two ends of the double row wire extending to the processing area outside are fixed precisely, further preventing the double row wire from being offset.

[0052] The above is only a preferred embodiment of the present application, and is not used to limit the present application, any modification, equivalent replacement and improvement within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A single-sided cutting gear switch integrated molding apparatus, characterized by, The utility model relates to a gear switch assembly machine, which comprises: a machine base; a transfer mechanism arranged on the machine base and used for conveying a lower shell of a gear switch and a double-row lead wire; a feeding mechanism arranged in the machine base and used for conveying an upper shell and the lower shell of the gear switch to the transfer mechanism; a lead wire processing mechanism arranged on the machine base and located at an input end of the transfer mechanism, which is used for cutting and shaping a single side of the double-row lead wire into a preset shape; a lead wire pressing mechanism arranged on a transfer path of the transfer mechanism and located at an output end of the lead wire processing mechanism, which is used for pressing the double-row lead wire on the lower shell of the gear switch; a cover mounting mechanism arranged on the transfer path of the transfer mechanism and located at an output end of the lead wire pressing mechanism, which is used for mounting and fixing the upper shell of the gear switch on the lower shell of the gear switch.

2. The single-sided cut thread gear switch integrated molding apparatus according to claim 1, characterized by: The machine base comprises a top plate and a bottom plate, and the transfer mechanism, the feeding mechanism, the lead wire processing mechanism, the lead wire pressing mechanism and the cover mounting mechanism are arranged between the top plate and the bottom plate.

3. The single edge cutting gear switch integrated molding apparatus according to claim 2, characterized by: The transfer mechanism comprises a first conveying assembly, a second conveying assembly and a third conveying assembly, the first conveying assembly is arranged on the top plate, the second conveying assembly is arranged on the bottom plate, a body of the third conveying assembly is arranged at an end of the bottom plate away from the second conveying assembly, the first conveying assembly has three groups of output ends which are equidistantly and spacedly distributed, and all the output ends move synchronously; a distance between a starting position of an output end of the second conveying assembly and an ending position of an output end of the third conveying assembly is S1, and a spacing distance between two adjacent groups of output ends on the first conveying assembly is S2, wherein S1 is equal to S2.

4. The single edge cutting gear switch integrated molding apparatus according to claim 3, characterized by: The first conveying assembly comprises a first horizontal driving member, a first horizontal moving seat, a first lifting driving member, a first lifting moving seat and a first lead wire clamping part; the first horizontal driving member is arranged on the top plate, the first horizontal moving seat is slidingly connected to the top plate, the first lifting driving member is arranged on the first horizontal moving seat, the first lead wire clamping part is arranged at an output end of the first lifting driving member, an output end of the first horizontal driving member is drivingly connected to the first horizontal moving seat, and three groups of output ends which are equidistantly and spacedly distributed are formed on the first lead wire clamping part.

5. The single edge cut gear switch integrated molding apparatus according to claim 4, characterized by: The second conveying assembly comprises a second horizontal driving member and a second horizontal moving seat, the second horizontal driving member is arranged on the bottom plate, the second horizontal moving seat is slidingly connected to the bottom plate, the second horizontal driving member is drivingly connected to the second horizontal moving seat, and a second accommodating groove for accommodating a lower shell of a gear switch is arranged on the second horizontal moving seat; the third conveying assembly comprises a third horizontal driving member, a third horizontal moving seat, a third lifting driving member and a third wire clamp component, the third horizontal driving member is arranged on the end of the bottom plate away from the second horizontal driving member, the third horizontal moving seat is slidingly connected to the end of the bottom plate away from the second horizontal driving member, the third lifting driving member is arranged on the third horizontal moving seat, and the third wire clamp component is arranged on the output end of the third lifting driving member, and a third emptying groove for avoiding the third wire clamp component is arranged on the bottom plate.

6. The single edge cut gear switch integrated molding apparatus according to claim 5, characterized by: The transfer mechanism further comprises a wire end pressing assembly, which is used for periodically clamping and limiting the two ends of the wire transferred by the first conveying assembly, the second conveying assembly and the third conveying assembly; tangent fixing points, whole wire fixing points, wire pressing fixing points and cap mounting fixing points are equidistantly and spacedly distributed on the output end of the wire end pressing assembly along the double-row wire moving direction; the moving path of the third horizontal moving seat reciprocates through the tangent fixing points and the whole wire fixing points; the starting driving position of the second horizontal driving member is aligned with the wire pressing fixing points; the output end of the cap mounting mechanism can be moved to a position on the bottom plate aligned with the cap mounting fixing points, and the tangent end and the whole wire end of the wire processing mechanism are one-to-one correspondingly arranged on the positions on the bottom plate aligned with the tangent fixing points and the whole wire fixing points.

7. The single edge cut gear switch integrated molding apparatus according to claim 6, characterized by: The first wire clamp component comprises whole wire clamp fingers, wire pressing clamp fingers and blanking clamp fingers, the number of the whole wire clamp fingers, the wire pressing clamp fingers and the blanking clamp fingers is two groups, two groups of the whole wire clamp fingers are symmetrically distributed on the two ends of the first lifting moving seat and can reciprocate with the first lifting moving seat between the whole wire fixing points and the wire pressing fixing points, two groups of the wire pressing clamp fingers are symmetrically distributed on the two ends of the first lifting moving seat and can reciprocate with the first lifting moving seat between the wire pressing fixing points and the cap mounting fixing points, and two groups of the blanking clamp fingers are symmetrically distributed on the two ends of the first lifting moving seat and can reciprocate with the first lifting moving seat between the cap mounting fixing points and a preset blanking position, and the wire pressing mechanism is arranged between the clamping ends of the wire pressing clamp fingers.

8. The single edge cut gear switch integrated molding apparatus according to claim 6, characterized by: The wire two-end pressing assembly comprises a fifth driving member, a wire pressing plate, a limiting plate and an abutting plate, the fifth driving member is arranged on the top plate, the abutting plate is fixedly arranged on the bottom plate, the output end of the fifth driving member moves vertically towards the abutting plate, the wire pressing plate is fixedly arranged on the output end of the fifth driving member, the limiting plate is arranged on one side of the wire pressing plate, the abutting plate extends along the moving path of the moving mechanism through the wire cutting fixed point, the wire straightening fixed point, the wire pressing fixed point and the cover mounting fixed point, wherein the wire pressing plate and the abutting plate are arranged in a flat end face structure with opposite end faces, the wire pressing plate is driven by the fifth driving member to abut against the abutting plate and press the end portion of the double-row wire, and the limiting plate is aligned with the wire straightening fixed point, the wire pressing fixed point and the cover mounting fixed point and is provided with a plurality of limiting perforations for limiting the end portion of the double-row wire.

9. The single edge cut gear switch integrated molding apparatus according to claim 8, characterized by: The wire two-end pressing assembly further comprises a sixth driving member, a wire pressing column and a wire clamping plate, the sixth driving member is arranged on the top plate and located directly above the position where the abutting plate is aligned with the wire cutting fixed point; the wire pressing column is arranged on the output end of the sixth driving member, and the wire clamping plate is arranged at the position where the abutting plate is aligned with the wire cutting fixed point, and the wire clamping plate is provided with a clamping port for clamping the end portion of the double-row wire.

10. The single edge cut gear switch integrated molding apparatus according to claim 9, characterized by: The number of the fifth driving member, the wire pressing plate, the limiting plate, the abutting plate, the sixth driving member, the wire pressing column and the wire clamping plate is two, and two sets of the fifth driving member, the wire pressing plate, the limiting plate, the abutting plate, the sixth driving member, the wire pressing column and the wire clamping plate are symmetrically distributed on the two sides of the moving mechanism.