Horizontal adjusting device for two-core wire and round wire two-core peeling and crimping machine
By using physical mechanical automation methods, and combining lifting and rotating mechanisms with detection components, the horizontal parallel adjustment of two-core wires is achieved, which solves the problem of low automation docking efficiency in the production of two-core power plugs and realizes efficient and low-cost automated adjustment.
Patent Information
- Application Number
- CN202520001503.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-01-02
AI Technical Summary
In the current production process of two-core power plugs, the automated docking efficiency of the two power cords with the plug or pin is low, and the existing automated equipment is expensive and prone to errors in the identification process.
Using a physical-mechanical automation method, the horizontal parallel adjustment of two-core wires is achieved through a lifting mechanism, a rotating mechanism, and a detection component. The wire clamping component is driven by a cylinder and a motor, combined with sensors and elastic elements, to achieve automated detection and adjustment.
It achieves efficient horizontal parallel adjustment of two-core wires, with accurate and reliable testing, low equipment cost, high efficiency, and simple structure.
Smart Images
Figure CN223809397U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of power plug automation production, and specifically relates to a horizontal adjusting device of two core wires and round wire two core stripping and crimping machine. BACKGROUND
[0002] Two core power plugs need to crimp two power lines and two inserts or pins together in the production process, and the two power lines stripped of the overall outer skin need to be adjusted to be horizontally placed at the end position of stripping in advance to meet the use requirements of subsequent processes and ensure that the power lines are correctly connected with the inserts or pins. The traditional equipment is placed flat by manual work, which is boring and inefficient. The existing automatic equipment automatically levels through image recognition, needs to be photographed and compared, the method is complex, the equipment cost is high, and the recognition process may be deviated.
[0003] Therefore, the above technical problems need to be solved. SUMMARY
[0004] The utility model provides a horizontal adjusting device of two core wires and round wire two core stripping and crimping machine for the above technical problems, which is simple and reliable in adjusting the two core wires to be horizontally placed at the end position of stripping, adopts physical mechanical automation to identify and automatically adjust during the leveling process, the method is ingenious, the efficiency is high, and the equipment cost is low.
[0005] To achieve the above purpose, the technical scheme of the utility model is as follows:
[0006] A horizontal adjusting device of two core wires, comprising a rack, a lifting mechanism and a rotating mechanism are arranged on the rack, the rotating mechanism is provided with a wire clamping assembly for clamping and rotating the two core wires, the lifting mechanism is provided with a detection assembly, and a horizontal contact surface of the detection assembly is in contact with the two core wires.
[0007] The horizontal adjusting device of the two core wires detects whether the two core wires are horizontally placed through the horizontal contact surface of the detection assembly; the lifting mechanism moves the detection assembly to a detection position to detect whether the two core wires are horizontally placed, and if not, the rotating mechanism rotates the wire clamping assembly until the two core wires are horizontally placed; the method is ingenious, the efficiency is high, and the equipment cost is low during the leveling process of the two core wires.
[0008] Further optimization scheme, the lifting mechanism includes a lifting drive part and a lifting seat, the lifting drive part is arranged on the rack, and the lifting seat is arranged at the moving end of the lifting drive part. The lifting mechanism moves the lifting seat up and down through the lifting drive part, which is simple in structure and easy to implement.
[0009] Further optimization scheme, the detection assembly includes a sensor, a detection pressure plate and an elastic member, the sensor is arranged on the lifting seat; the detection pressure plate is arranged on the lifting seat and moves up and down, one end is positioned, and the other end is elastically pressed on the lifting seat through the elastic member.
[0010] When the detection assembly moves to the detection position, the detection pressure plate contacts the two core wires to detect whether they are horizontally parallel. If yes, the detection pressure plate will not move, if not, the detection pressure plate will be lifted up and moved up. At this time, the sensor senses the detection pressure plate, and it is detected that the two core wires are not horizontally parallel. Next, the clamping assembly of the rotating mechanism clamps the two core wires and then rotates. When rotating to the horizontally parallel position of the two core wires, the detection pressure plate moves downward to a position where the sensor cannot sense under the elastic action of the elastic member, and the rotating mechanism stops rotating. Through the above detection assembly, whether the two core wires are horizontally parallel is detected, the structure is ingenious, the detection is accurate and reliable, and the whole structure has low cost.
[0011] Further optimization scheme, the lifting mechanism includes a displacement platform, the displacement platform is arranged on the lifting seat, and the sensor is arranged on the displacement platform. Arranging the sensor on the displacement platform can accurately adjust the up-down position between the sensor and the detection pressure plate, ensure the sensing accuracy between them, and ensure the detection accuracy.
[0012] Further optimization scheme, the lifting driving member is a gas cylinder. The gas cylinder is selected as the lifting driving member, which has low cost and reliable action.
[0013] Further optimization scheme, the clamping assembly includes a clamping driving member, an upper wire clamp and a lower wire clamp, the upper wire clamp and the lower wire clamp are arranged on the upper and lower sides of the clamping driving member respectively, and the clamping driving member drives the upper wire clamp and the lower wire clamp to clamp or release the two core wires.
[0014] The upper wire clamp and the lower wire clamp clamp the unpeeled portions of the two core wires, and the clamping and releasing of the two core wires are realized through the action of the clamping driving member.
[0015] Further optimization scheme, the clamping driving member is a finger gas cylinder. The finger gas cylinder is selected as the clamping driving member, which has low cost and reliable action.
[0016] Further optimization scheme, the rotating mechanism includes a motor and a synchronous wheel transmission assembly, the synchronous wheel transmission assembly includes a driving wheel, a synchronous belt and a driven wheel which cooperate with each other, the motor is arranged on the rack and is connected with the driving wheel in a shaft, the driven wheel is rotatably arranged on the rack, and the clamping assembly is arranged on the driven wheel.
[0017] The motor rotates, driving the synchronous pulley drive assembly to rotate, which in turn drives the wire clamping assembly to rotate, rotating the two core wires to a horizontal parallel position. The synchronous pulley drive assembly has high transmission accuracy and can easily achieve small-angle rotation to ensure rotational precision.
[0018] A round wire two-core stripping and crimping machine includes a horizontal adjustment device for the two-core wire as described above.
[0019] This utility model has the following technical advantages compared with the prior art:
[0020] The two-core wire horizontal adjustment device and the round wire two-core stripping and crimping machine have a simple and reliable structure that adjusts the two core wires to be placed horizontally side by side at the end of the stripping process. The leveling process adopts a physical and mechanical automated method to identify, inspect and adjust automatically. The method is ingenious, efficient and low in equipment cost. Attached Figure Description
[0021] Figure 1 This is a perspective view of a specific embodiment of the horizontal adjustment device for two-core wires of this utility model;
[0022] Figure 2 yes Figure 1 A stereoscopic view from another perspective;
[0023] Figure 3 yes Figure 1 The main view;
[0024] Figure 4 The wire clamps on the conveyor line clamp the two core wires and move them to... Figure 1 A 3D view of the equipment's detection location;
[0025] Figure 5 yes Figure 4 A three-dimensional diagram showing the device's gripper assembly clamping two core wires while the clamps are open.
[0026] Figure 6 yes Figure 5 A three-dimensional diagram showing the rotating mechanism of the equipment flattening the two core wires;
[0027] Figure 7 yes Figure 6 A three-dimensional diagram showing the reset of the equipment's rotating and lifting mechanisms and the clamping of the two-core wires by the wire clamps;
[0028] Figure 8 yes Figure 1 A 3D view of a two-core stripping and crimping machine for round wires;
[0029] Figure 9 yes Figure 1 A three-dimensional view of the two core wires after stripping the insulation from the work object and bringing the two core wires together;
[0030] Figure 10 is Figure 9 two core wires of two core wire material
[0031] In the figure: rack 10, lifting mechanism 20, detection assembly 21, sensor 21a, detection tablet 21b, elastic member 21c, horizontal contact surface 21d, lifting driving member 22, lifting seat 23, displacement platform 24, rotating mechanism 30, wire clamping assembly 31, wire clamping driving member 31a, upper wire clamp 31b, lower wire clamp 31c, motor 32, synchronous wheel transmission assembly 33, driving wheel 33a, synchronous belt 33b, driven wheel 33c, wire clamp A, wire clamp cylinder B, conveying wire C, two core wire material D, peeling end position D1. DETAILED DESCRIPTION
[0032] The utility model will be further explained in detail in combination with the embodiments in the drawings.
[0033] As Figures 1 to 7 shown, a specific embodiment of the horizontal adjustment device for two core wire material of the utility model.
[0034] As Figure 1 and Figure 2 shown, the horizontal adjustment device for two core wire material of the embodiment includes a rack 10, the rack 10 is provided with a lifting mechanism 20 and a rotating mechanism 30, the lifting mechanism 20 is provided with a detection assembly 21, the lower end of the detection assembly 21 is provided with a horizontal contact surface 21d that contacts two core wires of two core wire material D, the rotating mechanism 30 is provided with a wire clamping assembly 31 that clamps two core wire material D; the lifting mechanism 20 moves the detection assembly 21 to a detection position to detect whether the two core wires after peeling are horizontally parallel through the horizontal contact surface 21d, if not, the rotating mechanism 30 rotates the wire clamping assembly 31 to the horizontal parallel state of the two core wires.
[0035] As Figure 9 and Figure 10 shown, the horizontal adjustment device for two core wire material detects and adjusts the two core wires after peeling of two core wire material D to the horizontal parallel state at the peeling end position D1.
[0036] The horizontal adjustment device for two core wire material moves the detection assembly 21 to a detection position through the lifting mechanism 20, detects whether the two core wires are horizontally parallel at the peeling end position D1 through the horizontal contact surface 21d, if not, the rotating mechanism 30 rotates the wire clamping assembly 31 to the horizontal parallel state of the two core wires; the two core wires are identified and automatically adjusted in the process of leveling by the physical mechanical automation, the method is ingenious, the efficiency is high, and the equipment cost is low.
[0037] As Figure 1As shown, the lifting mechanism 20 comprises a lifting drive 22 and a lifting seat 23, the lifting drive 22 is arranged on the frame 10, and the lifting seat 23 is arranged at the moving end of the lifting drive 22. The lifting mechanism 20 drives the lifting seat 23 to move up and down through the lifting drive 22, which is simple in structure and easy to realize. The lifting drive 22 is a pneumatic cylinder. The pneumatic cylinder is selected as the lifting drive 22, which is low in cost and reliable in operation.
[0038] As shown in Figure 1 , Figure 2 and Figure 3 , the detection assembly 21 comprises a sensor 21a, a detection pressing plate 21b and an elastic member 21c, the lower end of the detection pressing plate 21b is provided with a horizontal contact surface 21d in contact with the two core wires, and the sensor 21a is arranged on the lifting seat 23; the detection pressing plate 21b is arranged on the lifting seat 23 and moves up and down, and the upper end is positioned, and the opposite lower end is elastically pressed on the lifting seat 23 through the arrangement of the elastic member 21c.
[0039] When the detection assembly 21 moves to the detection position, the detection pressing plate 21b contacts the two core wires to detect whether they are horizontally parallel, if yes, the detection pressing plate 21b will not move, if not, the detection pressing plate 21b will be lifted and moved upward, at this time, the sensor 21a senses the detection pressing plate 21b and detects that the two core wires are not horizontally parallel, then the wire clamping assembly 31 of the rotating mechanism 30 clamps the two core wires and rotates, when rotating to the position where the two core wires are horizontally parallel, the detection pressing plate 21b moves downward to the position where the sensor 21a cannot sense under the elastic action of the elastic member 21c, and the rotating mechanism 30 stops rotating. Through the above detection of the detection assembly 21, whether the two core wires are horizontally parallel, the structure is ingenious, the detection is accurate and reliable, and the whole structure is low in cost.
[0040] As shown in Figure 1 , Figure 2 and Figure 3 , the lifting mechanism 20 comprises a displacement platform 24, the displacement platform 24 is arranged on the lifting seat 23, and the sensor 21a is arranged on the displacement platform 24. Arranging the sensor 21a on the displacement platform 24 can accurately adjust the up-down position between the sensor 21a and the detection pressing plate 21b, ensure the sensing accuracy between them, and ensure the detection accuracy.
[0041] As shown in Figure 1 , Figure 2 and Figure 3 , the wire clamping assembly 31 comprises a wire clamping drive 31a, an upper wire clamp 31b and a lower wire clamp 31c, the upper wire clamp 31b and the lower wire clamp 31c are arranged on the upper and lower sides of the wire clamping drive 31a respectively, and the wire clamping drive 31a drives the upper wire clamp 31b and the lower wire clamp 31c to clamp or release the two core wires.
[0042] The two-core wire rod is clamped by the upper and lower wire clamps 31b and 31c, and the clamping and releasing of the two-core wire rod are realized by the action of the wire clamping driving member 31a. The wire clamping driving member 31a is a finger air cylinder. The finger air cylinder is selected as the wire clamping driving member 31a, and the cost is low and the action is reliable.
[0043] As shown in Figure 1 , the rotating mechanism 30 comprises a motor 32 and a synchronous wheel transmission assembly 33, the synchronous wheel transmission assembly 33 comprises a driving wheel 33a, a synchronous belt 33b and a driven wheel 33c which cooperate with each other, the motor 32 is arranged on the rack 10 and is connected with the driving wheel 33a in a shaft mode, the driven wheel 33c is arranged in a rotating mode on the rack 10, and the wire clamping assembly 31 is arranged on the driven wheel 33c.
[0044] The two-core wire rod is rotated to a horizontal parallel state by the rotation of the motor 32, the synchronous wheel transmission assembly 33 and the wire clamping assembly 31, the transmission precision of the synchronous wheel transmission assembly 33 is high, and small-angle rotation is easy to realize, so that the rotation precision is guaranteed.
[0045] The utility model discloses still disclose a round two-core wire stripping and crimping machine, including the horizontal adjustment device of two-core wire rod of above.
[0046] The action process of the horizontal adjustment device of two-core wire rod and the round two-core wire stripping and crimping machine is as follows:
[0047] 1, first adjust the up-down position between sensor 21a and detection pressing piece 21b, make two be in the critical position of the upper portion of detection pressing piece 21b not be inducted by sensor 21a, then determine the detection position, namely the lower displacement of lifting mechanism 20 to detection position detection, the distance of lower displacement is the distance between the lower contact surface of detection pressing piece 21b and the horizontal parallel state of two-core wire;
[0048] 2, the wire clamp A on the conveying line C clamps two-core wire rod and moves to the detection position of the first step of the equipment, as shown in Figure 4 and Figure 8 ;
[0049] 3, the lifting mechanism 20 is lowered to the detection position, and the lower part of the detection pressing piece 21b contacts the two-core wire, if the detection pressing piece 21b does not move upward, the inductor cannot induct the detection pressing piece 21b, which indicates that the two-core wire is in a parallel horizontal position, and the conveying line C leads the two-core wire rod to forward conveying, if the detection pressing piece 21b moves upward, the inductor inducts the detection pressing piece 21b and sends a signal to the rotating mechanism 30, which indicates that the two-core wire is not in a parallel horizontal position, and the following actions are performed:
[0050] 3.1, the wire clamping assembly 31 of the rotating mechanism 30 clamps the unstripped position of the rear part of the two-core wire rod, as shown in Figure 5 ;
[0051] 3.2, the piston rod of the wire clamp cylinder B moves downward to open the wire clamp A, and the two-core wire is released by the wire clamp A on the conveying line C, as shown in Figure 5 ;
[0052] 3.3, the rotating mechanism 30 rotates the wire clamping assembly 31, and detects that the pressing piece 21b moves downward under the elasticity of the elastic member 21c during rotation, when the sensor 21a cannot be sensed, it is indicated that the two-core wires are horizontally arranged, at this time, the rotating mechanism 30 stops rotating, as shown in Figure 6 ;
[0053] 3.4, the piston rod of the wire clamp cylinder B moves upward to release the wire clamp A, and the two-core wire is clamped by the wire clamp A on the conveying line C, as shown in Figure 7 ;
[0054] 3.5, the wire clamping assembly 31 of the rotating mechanism 30 opens the upper wire clamp 31b and the lower wire clamp 31c, as shown in Figure 7 ;
[0055] 3.6, the detection assembly 21 is reset by the lifting mechanism 20, and the wire clamping assembly 31 is reset by the rotating mechanism 30, and the conveying line C leads the two-core wire to be flattened to forward conveying.
[0056] The horizontal adjustment device of the two-core wire and the round wire two-core stripping and crimping machine have the advantages that the structure is simple and reliable, the two-core wires are horizontally arranged at the end position of stripping, physical and mechanical automation is used for identification, testing and automatic adjustment during leveling, the method is ingenious, the efficiency is high, and the equipment cost is low.
[0057] In summary, the utility model as the content of the specification and the drawing is made into an actual sample and is tested for many times, and the test effect proves that the utility model can achieve the expected purpose, and the practicability is not in doubt. The above-mentioned embodiments are only used to conveniently illustrate the content of the utility model, and are not limited in form; any person skilled in the art who has common knowledge does not deviate from the technical features and similar features of the utility model, and equivalent embodiments of partial changes or modifications made by using the disclosed technical content of the utility model all belong to the protection range of the utility model.
Claims
1. A device for horizontal adjustment of two-core wire, comprising a frame (10), characterized in that: The rack (10) is provided with a lifting mechanism (20) and a rotating mechanism (30), the rotating mechanism (30) is provided with a wire clamping assembly (31) for clamping and rotating two core wires, the lifting mechanism (20) is provided with a detection assembly (21), and the detection assembly (21) is provided with a horizontal contact surface (21d) in contact with the two core wires at the lower end.
2. The two-core wire horizontal adjustment device according to claim 1, characterized by, The lifting mechanism (20) comprises a lifting drive (22) and a lifting seat (23), the lifting drive (22) is arranged on the rack (10), and the lifting seat (23) is arranged at the moving end of the lifting drive (22).
3. The two-core wire horizontal adjustment device according to claim 1, characterized by, The detection assembly (21) comprises a sensor (21a), a detection pressing piece (21b) and an elastic piece (21c), the sensor (21a) is arranged on the lifting seat (23), the detection pressing piece (21b) is arranged on the lifting seat (23) and moves up and down, one end of the detection pressing piece (21b) is positioned, and the other end is elastically pressed on the lifting seat (23) through the elastic piece (21c).
4. The two-core wire horizontal adjustment device according to claim 3, wherein The lifting mechanism (20) comprises a displacement platform (24), the displacement platform (24) is arranged on the lifting seat (23), and the sensor (21a) is arranged on the displacement platform (24).
5. The two-strand leveler of claim 2 wherein, The lifting drive (22) is a gas cylinder.
6. The two-strand leveler of claim 1 wherein, The wire clamping assembly (31) comprises a wire clamping drive (31a), an upper wire clamp (31b) and a lower wire clamp (31c), the upper wire clamp (31b) and the lower wire clamp (31c) are arranged on the upper side and the lower side of the wire clamping drive (31a) respectively, and the wire clamping drive (31a) drives the upper wire clamp (31b) and the lower wire clamp (31c) to clamp or release the two core wires.
7. The device for horizontal adjustment of two-core wire according to claim 1, characterized in that, The wire clamping drive (31a) is a finger gas cylinder.
8. The device for horizontal adjustment of two-core wire according to claim 1, characterized in that, The rotating mechanism (30) comprises a motor (32) and a synchronous wheel transmission assembly (33), the synchronous wheel transmission assembly (33) comprises a driving wheel (33a), a synchronous belt (33b) and a driven wheel (33c) matched with each other, the motor (32) is arranged on the rack (10) and is connected with the driving wheel (33a) in a shaft mode, the driven wheel (33c) is rotatably arranged on the rack (10), and the wire clamping assembly (31) is arranged on the driven wheel (33c).
9. A round wire two-core stripping and crimping machine characterized by: The horizontal adjustment device comprises the two-core wire as claimed in any one of claims 1 to 8.