One-dimensional motion mixer

By employing a differential rotating collar and corrugated plate structure in the mixer, the problem of powder centrifugal stratification is solved, achieving better mixing effect and efficiency.

CN223810975UActive Publication Date: 2026-01-20SANMENXIA GUANGYU BIOPHARMACEUTICAL CO LTD
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Patent Information

Application Number
CN202421577971.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2026-01-20
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

Existing mixers cause powder to separate due to centrifugal force during the powder mixing process, which affects the mixing effect.

Method used

A one-dimensional motion mixer was designed, which uses a rotating shaft inside the barrel to fix a collar and a spoon-shaped corrugated plate. The corrugated plate is set at an inclination and is symmetrical to the sunken surface of the inner wall of the barrel. The material is scooped up by differential rotation and the spoon part of the corrugated plate. Combined with the spherical protrusions on the sunken surface of the inner wall of the barrel and the staggered collar and corrugated plate, the material is circulated, stirred and tumbled.

Benefits of technology

This effectively avoids localized centrifugal stratification of powder on the inner wall of the cylinder, improving mixing effect and efficiency, and ensuring uniform mixing of materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mixing, in particular to a one-dimensional motion mixing machine which comprises a base, a charging barrel is rotatably mounted on the base, a feeding hole is formed in the end part of the charging barrel, a discharging hole is formed in the center of the side wall of the charging barrel, the inner wall of the charging barrel sinks towards the discharging hole, a rotating shaft is rotatably mounted in the charging barrel, lantern rings are symmetrically fixed on the rotating shaft, and a plurality of spoon-shaped wave plates are fixed on the lantern rings; during use, the rotating shaft and the charging barrel rotate at a differential speed, and the charging barrel rotates, so that materials are turned over due to centrifugal movement in the charging barrel; the rotating shaft drives the wave plate to rotate to stir materials, in the rotating process, the spoon portion of the wave plate digs the materials, when the end of the wave plate faces upwards, due to the fact that the wave plate inclines, the materials are gradually scattered to the two ends of the interior of the charging barrel along the surface of the wave plate, and the scattered materials are transferred to the sinking center along the inner wall of the charging barrel. And the materials are centrifugally turned in the charging barrel and are stirred to be circularly scattered, so that the mixing effect is better, and the production effect is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mixed technical field especially, it relates to one -dimensional motion mixing machine. BACKGROUND

[0002] One -dimensional motion mixing machine, mainly have the barrel, the frame, the drive mechanism composition, drive the barrel rotation through the drive mechanism, thereby make internal material boil, realize material mixing, the Han nationality is used in the powder, granule mixing in the industry such as medicine, chemical industry, food, feed, chemical fertilizer.

[0003] The mixing machine on the market currently in the production process, due to centrifugal effect, make the internal powder in the area show centrifugal motion, easy stratification, extremely easy to influence mixing effect.

[0004] Therefore, the utility model provides one -dimensional motion mixing machine, solves the problem that powder is centrifuged and stratifies in the barrel and influences mixing precision. UTILITY MODEL CONTENT

[0005] The utility model relates to one -dimensional motion mixing machine that an utility model is provided to solve the problems in the prior art.

[0006] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:

[0007] One -dimensional motion mixing machine, including base, the base is rotationally installed with the barrel, the barrel is driven by the drive arrangement, the barrel end is equipped with the feed inlet, and the sidewall center is equipped with the discharge port, and the inner wall of the barrel sinks towards the discharge port, and the rotating shaft is rotationally installed in the barrel, and the rotating shaft is connected with the drive arrangement through the transmission mechanism and rotates synchronously with the barrel, and the rotating shaft is fixed with the sleeve ring on the symmetry, and the sleeve ring is fixed with a plurality of spoon-shaped wave plates on it, and the wave plate is inclined to set and the inclined surface is symmetrical with the sinking surface of the corresponding side barrel inner wall.

[0008] Preferably, the wave plate can be elastically deformed, and the sinking surface of the inner wall of the barrel has two groups of spherical protrusions in annular array, and the two groups of protrusions are located above the centers of the two sleeve rings respectively.

[0009] Preferably, the wave plates on the two sleeve rings are staggered.

[0010] Preferably, two wave plates are fixed on each sleeve ring, and the included angle between the two wave plates is 120 DEG.

[0011] Preferably, the drive arrangement includes a motor fixed on the base, a rotating drum is fixed at one end of the barrel away from the feed inlet, the rotating shaft is located in the rotating drum, and the rotating shaft is connected with the output shaft of the motor through a belt transmission.

[0012] Preferably, the transmission mechanism comprises a first gear fixed on the rotating shaft, the first gear is engaged with a second gear rotatably installed on the base, the second gear is engaged with a third gear, and the third gear is fixedly installed on the inner wall of the rotating drum.

[0013] Preferably, the transmission ratio of the transmission mechanism is greater than 1, so that the rotating speed of the rotating drum is less than the rotating speed of the rotating shaft.

[0014] Preferably, the outer wall of the rotating drum is symmetrically fixed with two ring tracks, two brackets are symmetrically arranged below the two ring tracks on the base, a plurality of rotating rollers are rotatably installed on the end surface of each bracket facing the rotating drum, and the ring tracks abut against the surfaces of the rotating rollers.

[0015] Preferably, the bracket is provided with a baffle on the side facing the center of the rotating drum.

[0016] Compared with the prior art, the one-dimensional motion mixer has the following beneficial effects:

[0017] 1. When in use, the motor is started, the rotating shaft and the rotating drum rotate at different speeds, the rotating drum rotates, the centrifugal motion of the material in the rotating drum is caused, and the material is stirred; the sleeve ring is driven by the rotating shaft to rotate, the wave plate is driven to rotate to stir the material, the wave plate is in the shape of a spoon, the end portion of the wave plate has a spoon portion, in the stirring process, when the end portion of the wave plate faces downward, the spoon portion of the wave plate digs the material, the material is transferred along with the wave plate, in the process that the wave plate is transferred from the end portion facing downward to the end portion facing upward, due to the inclination of the wave plate, the material gradually falls along the surface of the wave plate to the two ends of the interior of the rotating drum, and then the fallen material is transferred again along the inner wall of the rotating drum to the center, so that the material is centrifugally stirred and circularly stirred and falls in the interior of the rotating drum, thereby avoiding that part of the material is centrifugally stratified on the inner wall of the rotating drum, the mixing effect is better, and the production effect is improved.

[0018] 2. The wave plate can be elastically deformed, there are two groups of spherical protrusions in the annular array on the sunken surface of the inner wall of the rotating drum, in the rotating process of the wave plate, the end portion of the wave plate continuously contacts the protrusions, the wave plate forms an amplitude, the material is quickly rolled off the wave plate, the circular falling process is accelerated, and the mixing efficiency is improved.

[0019] 3. The wave plates on the two sleeve rings are arranged in a staggered mode, the wave plates on the two sleeve rings stir the material in a staggered mode, the material at one end of the rotating drum is possibly stirred again by the wave plate on the other side after circular falling and sinking, the materials on the two sides coincide, and the mixing effect is improved.

[0020] 4. Two wave plates are fixed on each sleeve ring, and the included angle between the two wave plates is 120 DEG, so that when the discharging port faces downward, the wave plates on the two sleeve rings are in the process of rotating downward, that is, the material on the wave plates falls and has not been dug at this time, and thus the material remaining on the wave plates during discharging is avoided.

[0021] Other advantages, objectives and features of this invention will be set forth in part in the description which follows; and in part will be apparent to those skilled in the art upon examination of the following description; or may be taught from practice of this invention. Attached Figure Description

[0022] Figure 1 This is a three-dimensional schematic diagram of the present invention.

[0023] Figure 2 This is a cross-sectional view of the present invention.

[0024] Figure 3 For the present utility model Figure 2 A schematic diagram of the cross-section at point AA.

[0025] Figure 4 This is a schematic diagram of the shape of the collar and the corrugated plate of this utility model.

[0026] Figure 5 This is a schematic diagram of the drive device and transmission mechanism of this utility model.

[0027] Figure 6 This is a three-dimensional schematic diagram of the bracket of this utility model.

[0028] In the diagram: 1. Base; 2. Material cylinder; 3. Feed inlet; 4. Discharge outlet; 5. Rotating shaft; 6. Collar; 7. Wave plate; 8. First gear; 9. Second gear; 10. Third gear; 11. Rotating drum; 12. Bracket; 13. Rotating roller; 14. Baffle; 15. Ring rail; 16. Protrusion. Detailed Implementation

[0029] The following will refer to the appendix in the embodiments of this utility model. Figures 1-6 The technical solutions in the embodiments of this utility model will be clearly and completely described. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments.

[0030] Example 1: To address the problems existing in the prior art, this example provides a one-dimensional motion mixer, including a base 1. A material cylinder 2 is rotatably mounted on the base 1. The material cylinder 2 has an inlet 3 at its end and a discharge port 4 at the center of its side wall. Both the inlet 3 and the discharge port 4 are equipped with butterfly valves. The inner wall of the material cylinder 2 sinks towards the discharge port 4 to facilitate the aggregation of powder. A rotating shaft 5 is rotatably mounted inside the material cylinder 2. A collar 6 is symmetrically fixed on the rotating shaft 5. Multiple spoon-shaped corrugated plates 7 are fixed on the collar 6. The corrugated plates 7 are inclined and their inclined surfaces are symmetrical with the sinking surfaces of the inner walls of the corresponding side of the material cylinder 2. The end faces of the corrugated plates 7 are in contact with the inner walls of the material cylinder 2.

[0031] The first gear 8 is fixed on the inner wall of the rotary drum 11, and the motor fixed on the base 1 is connected to the end of the rotating shaft 5 through a belt transmission.

[0032] The first gear 8 is fixed on the inner wall of the rotary drum 11, and the motor fixed on the base 1 is connected to the end of the rotating shaft 5 through a belt transmission.

[0033] The specific use process of the embodiment is as follows:

[0034] When in use, the feeding port 3 is first opened, the material is injected into the barrel 2, and then the feeding port 3 is closed.

[0035] The motor is started, the rotating shaft 5 is driven to rotate through the belt transmission, the first gear 8 is driven to rotate by the second gear 9, the third gear 10 is driven to rotate through the second gear 9, and the barrel 2 is driven to rotate through the rotary drum 11, so that the material in the barrel 2 is subjected to centrifugal motion; at the same time, the sleeve ring 6 is driven to rotate, the wave plate 7 is driven to rotate, the wave plate 7 is driven to rotate, and the material is driven to rotate, and the wave plate 7 is in the shape of a spoon, and the end of the wave plate 7 has a spoon part. During the process of stirring, when the end of the wave plate 7 is downward, the spoon part of the wave plate 7 digs the material accumulated on the bottom wall of the barrel 2, and the material is transferred along with the wave plate 7. During the process of the wave plate 7 from the end downward to the end upward, the material gradually falls along the surface of the wave plate 7 to the inside of the barrel 2, and then the material falls again and is transferred to the center of the barrel 2, so that the material in the barrel 2 is subjected to centrifugal stirring and is driven to circulate and fall, thereby avoiding the stratification of part of the material in the barrel 2, improving the mixing effect, and improving the production effect.

[0036] After the mixing is completed, the motor is turned off, and the material is taken out from the discharging port 4.

[0037] In the embodiment, the transmission ratio between the first gear 8, the second gear 9 and the third gear 10 is greater than 1, so that the rotating speed of the rotary drum 11 is less than the rotating speed of the rotating shaft 5, that is, the rotating speed of the wave plate 7 is greater than the rotating speed of the barrel 2, so that there is a speed difference between the wave plate 7 and the barrel 2, and the wave plate 7 can rotate relatively in the barrel 2 to drive the material.

[0038] In the embodiment, the protective cover is fixed on the base 1 at the end of the barrel 2 away from the feeding port 3, and the motor, the rotary drum 11 and the transmission mechanism are all in the protective cover, so that the safety is improved.

[0039] In order to make the material roll faster on the surface of the wave plate 7, in this embodiment, the wave plate 7 is made of a ductile material, so that the wave plate 7 can be elastically deformed, and the annular array on the sinking surface of the inner wall of the barrel 2 has two groups of spherical protrusions 16, and the two groups of protrusions 16 are respectively located above the centers of the two collars 6. In this way, during the rotation of the wave plate 7, the end of the wave plate 7 will be in contact with the protrusions 16, the protrusions 16 will deform by pressing the end of the wave plate 7, and the end of the wave plate 7 will restore after being separated from the protrusions 16, so that the wave plate 7 forms an amplitude, thereby promoting the material to quickly roll off the wave plate 7, speeding up the sprinkling cycle, and improving the mixing efficiency.

[0040] In this embodiment, the wave plates 7 on the two collars 6 are arranged in a staggered manner, so that the wave plates 7 on the two collars 6 stagger the material, so that the material at one end of the barrel 2 can be stirred again by the wave plate 7 on the other side after sinking in the sprinkling cycle, and the materials on both sides coincide, thereby improving the mixing effect. Figure 3

[0041] In this embodiment, the wave plates 7 on the two collars 6 are arranged in a staggered manner, so that the wave plates 7 on the two collars 6 stagger the material, so that the material at one end of the barrel 2 can be stirred again by the wave plate 7 on the other side after sinking in the sprinkling cycle, and the materials on both sides coincide, thereby improving the mixing effect.

[0042] In this embodiment, the wave plates 7 on the two collars 6 are arranged in a staggered manner, so that the wave plates 7 on the two collars 6 stagger the material, so that the material at one end of the barrel 2 can be stirred again by the wave plate 7 on the other side after sinking in the sprinkling cycle, and the materials on both sides coincide, thereby improving the mixing effect.

[0043] In this embodiment, the wave plates 7 on the two collars 6 are arranged in a staggered manner, so that the wave plates 7 on the two collars 6 stagger the material, so that the material at one end of the barrel 2 can be stirred again by the wave plate 7 on the other side after sinking in the sprinkling cycle, and the materials on both sides coincide, thereby improving the mixing effect.

[0044] ​The above merely describes a preferred embodiment of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can make equivalent replacements or changes to the technical scheme and the inventive concept of the present application within the technical scope disclosed by the present application, and all of them should be covered within the protection scope of the present application.

[0045] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms is not necessarily directed to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, the person skilled in the art can combine and combine the different embodiments or examples described in the present application and the features of the different embodiments or examples without contradiction.

[0046] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limiting the present application, and the person skilled in the art can make changes, modifications, replacements and modifications to the above embodiments within the scope of the present application.

Claims

1. A one-dimensional motion mixer characterized by, The utility model provides a kind of material feeding device, including base (1), the material cylinder (2) is rotatably mounted on the base (1), the material cylinder (2) is driven by driving device, the material cylinder (2) end is equipped with inlet (3), side wall center is equipped with discharge port (4), material cylinder (2) inner wall sinks towards discharge port (4), the rotating shaft (5) is rotatably mounted in the material cylinder (2), the rotating shaft (5) is connected with driving device by transmission mechanism and rotates synchronously with the material cylinder (2), the rotating shaft (5) is fixed with multiple spoon-shaped wave plates (7) on the symmetrical loop (6) of it, wave plate (7) is arranged obliquely and the inclined plane is symmetrical with the sinking surface of corresponding side material cylinder (2) inner wall; The driving device includes a motor fixed on the base (1), the material cylinder (2) is fixed with a rotating drum (11) at the end away from the inlet (3), the rotating shaft (5) is located in the rotating drum (11), and the rotating shaft (5) is connected with the output shaft of the motor through belt transmission. The transmission mechanism includes a first gear (8) fixed on the rotating shaft (5), the first gear (8) is engaged with a second gear (9) rotatably mounted on the base (1), the second gear (9) is engaged with a third gear (10) fixedly mounted on the inner wall of the rotating drum (11).

2. The one-dimensional motion mixer of claim 1, wherein The wave plate (7) can be elastically deformed, and the sinking surface of the inner wall of the material cylinder (2) has two groups of spherical protrusions (16) arranged in a ring array.

3. The one-dimensional motion mixer of claim 1, wherein, The wave plates (7) on the two loop (6) are arranged alternately.

4. The one-dimensional motion mixer of claim 3, wherein, Two wave plates (7) are fixed on each loop (6), and the included angle between the two wave plates (7) is 120°.

5. The one-dimensional motion mixer of claim 1, wherein, The transmission ratio of the transmission mechanism is greater than 1, so that the rotating speed of the rotating drum (11) is less than the rotating speed of the rotating shaft (5).

6. The one-dimensional motion mixer of claim 1, wherein The outer wall of the material cylinder (2) is symmetrically fixed with two ring rails (15), and the base (1) is symmetrically provided with two brackets (12) below the two ring rails (15). Each bracket (12) is rotatably mounted with a plurality of rotating rollers (13) on the end surface facing the material cylinder (2).

7. The one-dimensional motion mixer of claim 6, wherein, The bracket (12) is provided with a baffle (14) on the side facing the center of the material cylinder (2).