Online rolling spraying processing device for circular tube type workpiece

Abstract

The utility model relates to the technical field of workpiece spraying processing, and discloses a round pipe type workpiece online rolling spraying processing device which comprises a base, a left side plate and a right side plate are arranged on the upper surface of the base, a pipe fitting positioning assembly is arranged between the left side plate and the right side plate, and a spraying assembly is arranged at the top of the left side plate; the pipe fitting positioning assembly comprises a gear motor fixedly installed on the right wall of the left side plate. According to the utility model, external paint liquid is sprayed to the workpiece through the spraying pipe and the spray head, the surface of the circular pipe type workpiece is subjected to comprehensive spraying processing, the workpiece is in a suspended state, so that the paint surface on the surface of the workpiece cannot be damaged in the spraying processing process, and in the spraying processing process, hot air is blown into the jacket by utilizing the hot air blower, so that the paint surface on the surface of the workpiece cannot be damaged. And then hot air is conveyed into the workpiece through the left air conveying channel, the purpose of heating the workpiece can be achieved, then the drying speed of the paint surface on the surface of the workpiece can be increased, and after the paint surface is dried, follow-up storage of the pipe fitting is facilitated.

Description

Technical Field

[0001] This utility model relates to the field of workpiece spraying technology, and more specifically to an online rolling spraying device for round tube workpieces. Background Technology

[0002] In order to improve the appearance and corrosion resistance of pipe fittings, paint is sprayed on the surface of the pipe fittings. When spraying paint, a rolling spraying device is used to drive the pipe fittings to rotate. During the rotation, the surface of the pipe fittings is fully sprayed.

[0003] A search revealed an existing patent (publication number: CN220294972U) that discloses an online rolling spraying device for plastic-coated composite steel pipes. In use, the plastic-coated steel pipe is placed on multiple drive wheels on the circumference of two rotating rods. Because the drive wheels have annular friction protrusions on their circumferences, the drive wheels rotate while simultaneously causing the plastic-coated steel pipe to roll on the processing table. Then, a spraying mechanism is used to spray the rolling plastic-coated steel pipe. However, the inventors discovered the following problem with the existing technology during the development of this invention: In the above-mentioned spraying device, the steel pipe is laid on the surface of the drive wheels, and the rotation of the drive wheels is used to drive the pipe to rotate. However, after spraying the pipe surface, the undried paint comes into contact with the drive wheels, which damages the paint surface of the pipe, thus affecting the paint spraying effect.

[0004] In view of this, the present invention proposes an online rolling spraying processing device for round tube workpieces to solve this problem. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides an online rolling spraying processing device for round tube workpieces to solve the problems existing in the background art.

[0006] This utility model provides the following technical solution: an online rolling spraying processing device for round tube workpieces, including a base, a left side plate and a right side plate respectively provided on the upper surface of the base, a tube positioning component provided between the left side plate and the right side plate, and a spraying component provided on the top of the left side plate;

[0007] The pipe positioning assembly includes a geared motor fixedly installed on the right wall of the left side plate. A left cone seat is fixedly installed on the output shaft surface of the geared motor. A hydraulic rod is embedded in the surface of the right side plate. A connecting box is fixed to the telescopic end of the hydraulic rod. A right cone seat is rotatably connected to the left end of the connecting box. The positions of the left and right cone seats correspond to each other. A jacket is fixedly installed on the right side of the geared motor. The jacket is rotatably connected to the output end of the geared motor through a sealed bearing. A left air supply channel extending to the tip of the left cone seat is opened on the output shaft surface of the geared motor. A hot air blower is fixedly installed on the back of the left side plate. The air outlet of the hot air blower is connected to the inner cavity of the jacket through a pipe. A right air supply channel extending into the inside of the connecting box is opened at the tip of the right cone seat. The air inlet of the hot air blower is connected to the inner cavity of the connecting box through a hose.

[0008] Furthermore, the spraying assembly includes a top frame welded to the top of the left side plate, a spraying pipe is embedded in the surface of the top frame, a plurality of nozzles are equidistantly arranged on the surface of the spraying pipe, and valves are provided on the surface of the nozzles.

[0009] Furthermore, the surfaces of both the left and right cone seats are circumferentially arrayed with several anti-slip toothed strips; by setting the anti-slip toothed strips, the friction force when the left and right cone seats clamp the pipe can be increased, ensuring that the pipe can rotate when the left cone seat rotates.

[0010] Furthermore, a first limiting slide rod is fixedly installed on the top of the connecting box, and the first limiting slide rod is inserted into the surface of the right side plate; by setting the first limiting slide rod, the extension and retraction end of the hydraulic rod can be protected against torsion.

[0011] Furthermore, the left side plate is fixedly connected to the base, while the right side plate is movably connected to the base. Two mounting plates are fixedly installed on the surface of the base, and a transverse lead screw is rotatably connected between the two mounting plates. The right side plate is threaded onto the surface of the transverse lead screw, and a servo motor that drives the transverse lead screw to rotate is fixedly installed on the surface of the right side mounting plate. Through the movable connection between the right side plate and the base, the servo motor drives the transverse lead screw to rotate, and the position of the right side plate is coarsely adjusted according to the length of the pipe to be processed, so as to meet the processing needs of pipes of different lengths.

[0012] Furthermore, a second limiting slide bar is fixedly installed between the two mounting plates, and the right side plate is slidably connected to the second limiting slide bar; by setting the second limiting slide bar, the movement path of the right side plate can be restricted to ensure stable movement of the right side plate.

[0013] Furthermore, a hydraulic lifting rod is embedded in the surface of the base, and a lifting platform is fixedly installed at the telescopic end of the hydraulic lifting rod. The surface of the lifting platform is provided with an arc-shaped groove for external pipe fittings to be placed in. By setting up the hydraulic lifting rod and the lifting platform, when loading the pipe fittings to be processed, the pipe fittings are placed in the arc-shaped groove in advance, and then the lifting platform is raised and lowered by controlling the extension of the hydraulic lifting rod, so as to facilitate the loading of pipe fittings.

[0014] Furthermore, a limit post is fixedly installed at the bottom of the lifting platform, and a limit cylinder is fixedly installed at the top of the base, with the limit post inserted into the top of the limit cylinder; by using the limit post inserted inside the limit cylinder, the movement path of the lifting platform can be limited, thereby improving the stability of the lifting platform during lifting.

[0015] The technical effects and advantages of this utility model are as follows:

[0016] 1. This utility model utilizes the extension of a hydraulic rod to move the right conical seat to the left, clamping the cylindrical workpiece between the left and right conical seats. A reduction motor drives the left conical seat to rotate, thereby rotating the cylindrical workpiece. Subsequently, external paint is sprayed onto the workpiece through the spray pipe and nozzle, achieving comprehensive spraying of the cylindrical workpiece surface. During this process, since the workpiece is suspended, the paint surface of the workpiece will not be damaged during the spraying process. On the other hand, during the spraying process, a hot air blower is used to blow hot air into the jacket, and then the hot air is delivered into the workpiece through the left air supply channel, which can achieve the purpose of heating the workpiece, thereby increasing the drying speed of the paint surface of the workpiece. After the paint surface dries, it is convenient for the subsequent storage of the pipe.

[0017] 2. This utility model, by setting an anti-slip rack, can increase the friction between the left and right cone seats when clamping the pipe fitting, ensuring that the pipe fitting can rotate when the left cone seat rotates; by setting a first limiting slide rod, it can provide anti-torsion protection for the extension end of the hydraulic rod; by using a servo motor to drive the transverse screw to rotate through the movable connection between the right side plate and the base, the position of the right side plate can be coarsely adjusted according to the length of the pipe fitting to be processed, meeting the processing needs of pipe fittings of different lengths; by setting a second limiting slide rod, it can restrict the movement path of the right side plate, ensuring stable movement of the right side plate; by setting a hydraulic lifting rod and a lifting platform, when loading the pipe fitting to be processed, the pipe fitting is pre-placed inside the arc groove, and then the extension of the hydraulic lifting rod is controlled to drive the lifting platform to rise and fall, achieving the purpose of convenient pipe fitting loading. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a top view of the structure of this utility model after removing the top frame;

[0020] Figure 3 This is a top-section schematic diagram of the jacket structure of this utility model;

[0021] Figure 4 This is a top-section structural diagram of the connecting box of this utility model.

[0022] The attached diagram is labeled as follows: 1. Base; 2. Left side plate; 3. Right side plate; 4. Gear motor; 5. Left cone seat; 6. Hydraulic rod; 7. Connecting box; 8. Right cone seat; 9. Jacket; 10. Left air supply channel; 11. Hot air blower; 12. Right air supply channel; 13. Top frame; 14. Spraying pipe; 15. Anti-slip rack; 16. First limit slide bar; 17. Transverse lead screw; 18. Servo motor; 19. Second limit slide bar; 20. Hydraulic lifting rod; 21. Lifting platform; 22. Limiting column; 23. Limiting cylinder. Detailed Implementation

[0023] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The online rolling spraying processing device for round tube workpieces involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0024] Reference Figure 1-4 This utility model provides an online rolling spraying processing device for round tube workpieces, including a base 1, a hydraulic lifting rod 20 is embedded on the surface of the base 1, a lifting platform 21 is fixedly installed on the telescopic end of the hydraulic lifting rod 20, and an arc-shaped groove for inserting external pipes is opened on the surface of the lifting platform 21.

[0025] By setting up a hydraulic lifting rod 20 and a lifting platform 21, when loading the pipe fittings to be processed, the pipe fittings are placed in the arc-shaped groove in advance. Then, by controlling the extension of the hydraulic lifting rod 20, the lifting platform 21 is raised and lowered, so as to facilitate the loading of the pipe fittings.

[0026] A limit post 22 is fixedly installed at the bottom of the lifting platform 21, and a limit cylinder 23 is fixedly installed at the top of the base 1. The limit post 22 is inserted into the top of the limit cylinder 23.

[0027] Furthermore, by inserting the limiting post 22 inside the limiting cylinder 23, the movement path of the lifting platform 21 can be limited, thereby improving the stability of the lifting platform 21 during lifting.

[0028] The upper surface of the base 1 is provided with a left side plate 2 and a right side plate 3 respectively. A pipe positioning assembly is provided between the left side plate 2 and the right side plate 3. A spraying assembly is provided on the top of the left side plate 2.

[0029] The pipe positioning assembly includes a geared motor 4 fixedly installed on the right wall of the left side plate 2. A left cone seat 5 is fixedly installed on the output shaft surface of the geared motor 4. A hydraulic rod 6 is embedded in the surface of the right side plate 3. A connecting box 7 is fixed to the telescopic end of the hydraulic rod 6. A right cone seat 8 is rotatably connected to the left end of the connecting box 7. The positions of the left cone seat 5 and the right cone seat 8 are corresponding. A sleeve 9 is fixedly installed on the right side of the geared motor 4. The sleeve 9 is rotatably connected to the output end of the geared motor 4 through a sealed bearing. A left air supply channel 10 extending to the tip of the left cone seat 5 is opened on the output shaft surface of the geared motor 4. A hot air blower 11 is fixedly installed on the back of the left side plate 2. The air outlet of the hot air blower 11 is connected to the inner cavity of the sleeve 9 through a pipe. A right air supply channel 12 extending to the inside of the connecting box 7 is opened at the tip of the right cone seat 8. The air inlet of the hot air blower 11 is connected to the inner cavity of the connecting box 7 through a hose.

[0030] The spraying assembly includes a top frame 13 welded to the top of the left side plate 2. A spraying pipe 14 is embedded on the surface of the top frame 13. Several nozzles are equidistantly arranged on the surface of the spraying pipe 14, and valves are provided on the surface of the nozzles.

[0031] In use, the entire device is connected to an external power control system. The pipe is placed on the surface of the lifting platform 21. The hydraulic lifting rod 20 extends to lift the pipe. Then, the hydraulic rod 6 extends to move the right cone seat 8 to the left, clamping the round tube workpiece between the left cone seat 5 and the right cone seat 8. The reduction motor 4 drives the left cone seat 5 to rotate, thus rotating the round tube workpiece. The spray pipe 14 is connected to an external paint storage tank, and the tank is pressurized. The paint in the external tank is sprayed onto the workpiece through the spray pipe 14 and the nozzle, achieving the purpose of spraying the surface of the round tube workpiece. During this process, since the workpiece is suspended, the paint surface of the workpiece will not be damaged during the spraying process, ensuring the quality of the spraying process of the round tube workpiece.

[0032] Furthermore, during the spraying process, hot air is blown into the jacket 9 by the hot air blower 11. The hot air is then transported into the workpiece through the left air supply channel 10 and then returns to the air inlet of the hot air blower 11 through the right air supply channel 12. This achieves the purpose of continuously heating the workpiece, thereby increasing the drying speed of the paint on the workpiece surface. After the paint is dried, it is convenient for the pipes to be stored later, and there will be no situation where the paint on the surface of the pipes is stuck together, thus ensuring the quality of the workpiece spraying process.

[0033] A first limiting slide rod 16 is fixedly installed on the top of the connecting box 7, and the first limiting slide rod 16 is inserted into the surface of the right side plate 3.

[0034] By setting the first limit slide bar 16, the extension and retraction end of the hydraulic rod 6 can be protected against torsion.

[0035] The surfaces of both the left cone seat 5 and the right cone seat 8 are covered with a number of anti-slip toothed strips 15 in a circumferential array.

[0036] By setting the anti-slip rack 15, the friction between the left cone seat 5 and the right cone seat 8 when clamping the pipe can be increased, ensuring that the pipe can rotate when the left cone seat 5 rotates.

[0037] The left side plate 2 is fixedly connected to the base 1, and the right side plate 3 is movably connected to the base 1. Two mounting plates are fixedly installed on the surface of the base 1, and a transverse lead screw 17 is rotatably connected between the two mounting plates. The right side plate 3 is threadedly connected to the surface of the transverse lead screw 17, and a servo motor 18 that drives the transverse lead screw 17 to rotate is fixedly installed on the surface of the right side mounting plate.

[0038] The right side plate 3 is movably connected to the base 1. The servo motor 18 drives the horizontal lead screw 17 to rotate. The position of the right side plate 3 is coarsely adjusted according to the length of the pipe to be processed, so as to meet the processing needs of pipes of different lengths.

[0039] A second limiting slide bar 19 is fixedly installed between the two mounting plates, and the right side plate 3 is slidably connected to the second limiting slide bar 19.

[0040] By setting the second limit slide bar 19, the movement path of the right side plate 3 can be restricted, ensuring that the right side plate 3 moves stably.

[0041] Finally, it should be noted that the accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

Claims

1. An online rolling spray coating device for round tube workpieces, comprising a base (1), characterized in that: The upper surface of the base (1) is provided with a left side plate (2) and a right side plate (3), a pipe positioning assembly is provided between the left side plate (2) and the right side plate (3), and a spraying assembly is provided on the top of the left side plate (2). The pipe positioning assembly includes a geared motor (4) fixedly installed on the right wall of the left side plate (2). A left cone seat (5) is fixedly installed on the output shaft surface of the geared motor (4). A hydraulic rod (6) is embedded in the surface of the right side plate (3). A connecting box (7) is fixed to the telescopic end of the hydraulic rod (6). A right cone seat (8) is rotatably connected to the left end of the connecting box (7). The positions of the left cone seat (5) and the right cone seat (8) correspond to each other. A sleeve (9) is fixedly installed on the right side of the geared motor (4). The sleeve (9) is connected to the sealing shaft. The output end of the geared motor (4) is rotatably connected to the output shaft of the geared motor (4). A left air supply channel (10) extending to the tip of the left cone seat (5) is opened on the surface of the output shaft of the geared motor (4). A hot air blower (11) is fixedly installed on the back of the left side plate (2). The air outlet of the hot air blower (11) is connected to the inner cavity of the jacket (9) through a pipe. A right air supply channel (12) extending to the inside of the connecting box (7) is opened at the tip of the right cone seat (8). The air inlet of the hot air blower (11) is connected to the inner cavity of the connecting box (7) through a hose.

2. The online rolling spraying processing device for round tube workpieces according to claim 1, characterized in that: The spraying assembly includes a top frame (13) welded to the top of the left side plate (2). A spraying pipe (14) is embedded on the surface of the top frame (13). Several nozzles are equidistantly arranged on the surface of the spraying pipe (14), and valves are provided on the surface of the nozzles.

3. The online rolling spraying processing device for round tube workpieces according to claim 1, characterized in that: The surfaces of the left cone (5) and the right cone (8) are each covered with a number of anti-slip toothed strips (15) arranged in a circumferential array.

4. The online rolling spraying processing device for round tube workpieces according to claim 1, characterized in that: The top of the connecting box (7) is fixedly installed with a first limiting slide rod (16), which is inserted into the surface of the right side plate (3).

5. The online rolling spraying processing device for round tube workpieces according to claim 1, characterized in that: The left side plate (2) is fixedly connected to the base (1), and the right side plate (3) is movably connected to the base (1). Two mounting plates are fixedly installed on the surface of the base (1), and a transverse lead screw (17) is rotatably connected between the two mounting plates. The right side plate (3) is threaded to the surface of the transverse lead screw (17), and a servo motor (18) that drives the transverse lead screw (17) to rotate is fixedly installed on the surface of the right side mounting plate.

6. The online rolling spraying processing device for round tube workpieces according to claim 5, characterized in that: A second limiting slide bar (19) is fixedly installed between the two mounting plates, and the right side plate (3) is slidably connected to the second limiting slide bar (19).

7. The online rolling spraying processing device for round tube workpieces according to claim 1, characterized in that: The surface of the base (1) is fitted with a hydraulic lifting rod (20), and the telescopic end of the hydraulic lifting rod (20) is fixedly installed with a lifting platform (21). The surface of the lifting platform (21) is provided with an arc-shaped groove for inserting external pipes.

8. The online rolling spraying processing device for round tube workpieces according to claim 7, characterized in that: A limiting post (22) is fixedly installed at the bottom of the lifting platform (21), and a limiting cylinder (23) is fixedly installed at the top of the base (1). The limiting post (22) is inserted into the top of the limiting cylinder (23).

Images