Lens gluing, wiping and blackening integrated machine
By designing an integrated lens bonding, wiping, and blackening machine that combines a vacuum suction head and a coating component, the problem of requiring multiple machines in existing equipment is solved. This achieves efficient integrated operation in lens production, reducing costs and improving efficiency.
Patent Information
- Application Number
- CN202423056555.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Existing lens production equipment requires multiple machines for cleaning, gluing, and blackening operations, resulting in low production efficiency and high costs. Furthermore, the transfer of lenses between different machines affects operational efficiency.
Design an integrated lens bonding, wiping, and blackening machine that integrates a vacuum suction head, a drive assembly, a vacuum adsorption assembly, and a coating assembly. Through the cooperation of the vacuum suction head and the coating assembly, the lens can be cleaned, glued, and blackened, reducing the number of devices and improving operational efficiency.
It enables highly efficient integrated operation of the lens production process, reduces equipment costs, improves production efficiency, and simplifies the lens transfer steps between different devices.
Smart Images
Figure CN223811203U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a lens production technical field especially relates to a lens gluing wiping black integration machine. BACKGROUND
[0002] In the production process of the lens, the two lenses need to be wiped first, then glue is applied on one of the lenses, and the other lens is glued to the lens, then the two glued lenses are rotated to realize the air exhaust action of the glue, and then the lens surface is painted with ink or paint. At present, the following problems may exist:
[0003] 1. When the existing device needs to clean, glue, and blacken the lens, the corresponding liquid needs to be poured on the lens surface first, and then the lens surface is painted. The operation steps are too many, which will affect the production efficiency.
[0004] 2. The existing device needs to use different machines to clean, glue, and blacken the lens. On the one hand, it needs to purchase multiple devices, which is costly. On the other hand, the lens needs to be removed from one device and sent to another device for the next operation, which requires the lens to be transferred between multiple devices, which will affect the operation efficiency. SUMMARY
[0005] In order to solve the above problems, the purpose of the utility model is to provide a lens gluing wiping black integration machine, which can clean, glue, and blacken the lens, and improve the production efficiency of the lens.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A lens gluing wiping black integration machine, comprising a work tank, a pair of left and right symmetrical rotating vacuum suction heads arranged on the top plate of the work tank, a drive assembly arranged in the work tank body and used to drive the two vacuum suction heads to rotate, a vacuum suction assembly arranged in the work tank body and having two ends respectively communicated with the two vacuum suction heads, and a wiping assembly arranged on the top plate of the work tank and used to load and push the lens surface flat; the wiping assembly comprises a pair of symmetrical electric push rods fixed on the left and right sides of the top of the work tank body, a mounting plate fixed between the two electric push rods, and a pair of symmetrical detachable wiping sub-assemblies arranged on the left and right sides of the mounting plate and above the two vacuum suction heads respectively; the wiping sub-assembly comprises a wiping plate detachably connected with the mounting plate, a liquid storage cavity opened in the interior of the wiping plate and used to store liquid, a channel opened in the bottom of the wiping plate along the length direction of the wiping plate and having the top communicated with the liquid storage cavity, an adjusting baffle slidably arranged in the channel along the height direction of the channel, and a first return spring fixed between the liquid storage cavity and the adjusting baffle; the adjusting baffle is surrounded by a flow-through groove opened in the lower part.
[0008] More preferably, the driving assembly comprises a pair of driven gears sleeved on the outer side of the lower part of the vacuum suction head on the corresponding side, a driving gear rotatably arranged on the lower surface of the top of the workbench at the shaft end on both sides and engaged with the driven gears, and a rotating motor vertically fixed on the top of the bottom plate of the work tank and having the output shaft fixed at the corresponding shaft end of the driving gear.
[0009] More preferably, the vacuum adsorption assembly comprises a suction machine fixed on the top of the bottom plate of the work tank and a pair of suction pipes for connecting the suction machine and the vacuum suction head on the corresponding side; the top end of the suction pipe is rotatably sleeved on the outer side of the lower part of the vacuum suction head, and the bottom end is communicated with the suction end of the suction machine.
[0010] More preferably, a sealing ring is fixed around the upper part of the adjusting baffle and abuts against the wall of the channel groove.
[0011] More preferably, a quick release subassembly is arranged between the applicator assembly and the mounting plate, and the applicator assembly is detachably connected with the mounting plate through the quick release subassembly; the quick release subassembly comprises a pair of limiting blocks slidably arranged on the top of the applicator plate along the length direction of the applicator plate, a second return spring fixed between the two limiting blocks, and a mounting seat fixed on the lower surface of the mounting plate; the mounting seat is symmetrically provided with limiting grooves on both sides, which are adapted to the limiting blocks; and the mounting seat is provided with an avoiding groove at the bottom, which can allow the second return spring to pass through and is communicated with the limiting grooves on both sides.
[0012] The utility model has the following beneficial effects:
[0013] 1. The liquid in the liquid storage cavity is allowed to flow to the upper surface of the lens through the gap between the flow-through groove and the channel by moving the adjusting baffle upward in the channel, and then the vacuum suction head and the lens adsorbed by the vacuum suction head are driven to rotate by the driving assembly, so that the liquid in the lens liquid storage cavity is uniformly applied to the surface of the lens, the whole operation is convenient and fast, and the lens surface can be applied while dropping liquid on the lens surface, thereby improving the production efficiency of the lens.
[0014] 2. Different liquids can be contained in different liquid storage tanks in the device, and the applicator assembly containing the corresponding liquid can be replaced when different operations such as cleaning, gluing and blackening are needed on the surface of the lens, on the one hand, there is no need to purchase cleaning, gluing and blackening equipment, thereby saving cost, on the other hand, the lens does not need to be taken back and forth between different devices, thereby saving time and improving production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a front view of the device;
[0016] Figure 2 It is an enlarged view of the structure at A;
[0017] Figure 3Cooperation of quick release subassembly and smearing subassembly Figure 1 (initial state);
[0018] Figure 4 Cooperation of quick release subassembly and smearing subassembly Figure 2 (smearing state);
[0019] Figure 5 Cooperation of quick release subassembly and smearing subassembly Figure 1 (disassembly state 1);
[0020] Figure 6 Cooperation of quick release subassembly and smearing subassembly Figure 1 (disassembly state 2);
[0021] Figure 7 Cooperation of quick release subassembly and smearing subassembly Figure 1 (disassembly state 3);
[0022] Figure 8 Side view of mounting seat.
[0023] Explanation of reference signs:
[0024] 1, working box; 2, vacuum suction head; 3, driving assembly; 31, driven gear; 32, driving gear; 33, rotating motor; 4, vacuum adsorption assembly; 41, suction machine; 42, suction pipe; 5, smearing assembly; 51, electric push rod; 52, mounting plate; 53, smearing subassembly; 531, smearing plate; 532, liquid storage cavity; 533, channel; 534, adjusting baffle; 5341, flow-through groove; 535, first reset spring; 536, sealing ring; 54, quick release subassembly; 541, limiting block; 542, second reset spring; 543, mounting seat; 5431, limiting groove; 5432, avoiding groove. DETAILED DESCRIPTION
[0025] The utility model will be further explained in detail in combination with the drawings and specific embodiments
[0026] The lens gluing, wiping and blackening integrated machine comprises a working box 1, a pair of left and right symmetrical rotating vacuum suction heads 2 arranged on the top plate of the working box 1, a driving assembly 3 arranged in the working box 1 and used for driving the two vacuum suction heads 2 to rotate, a vacuum adsorption assembly 4 arranged in the working box 1 and having two ends communicated with the two vacuum suction heads 2 respectively, and a smearing assembly 5 arranged on the top plate of the working box 1 and used for pushing and flattening the lens surface; the smearing assembly 5 comprises a pair of symmetrical electric push rods 51 fixedly arranged on the left and right sides of the top of the working box 1, a mounting plate 52 fixedly arranged between the two electric push rods 51, and a pair of symmetrical smearing sub-assemblies 53 detachably arranged on the left and right sides of the mounting plate 52 and located above the two vacuum suction heads 2 respectively; the smearing sub-assembly 53 comprises a smearing plate 531 detachably connected with the mounting plate 52, a liquid storage cavity 532 arranged in the interior of the smearing plate 531 and used for storing liquid, a channel 533 arranged in the bottom of the smearing plate 531 along the length direction of the smearing plate 531 and having a top communicated with the liquid storage cavity 532, an adjusting baffle 534 slidably arranged in the channel 533 along the height direction of the channel 533, and a first reset spring 535 fixedly arranged between the liquid storage cavity 532 and the adjusting baffle 534; a flow-through groove 5341 is arranged around the lower part of the adjusting baffle 534.
[0027] By adjusting the upward movement of the adjusting baffle 534 in the channel 533, the liquid in the liquid storage cavity 532 flows to the upper surface of the lens through the gap between the flow-through groove 5341 and the channel 533, and then the vacuum suction head 2 and the lens adsorbed by the vacuum suction head 2 are driven to rotate by the driving assembly 3, so as to realize the operation of uniformly smearing the liquid in the liquid storage cavity 532 to the surface of the lens. The whole operation is convenient and fast, and the lens surface can be smeared while the liquid is dropped on the lens surface, so as to improve the production efficiency of the lens. In the device, different liquids can be stored in different liquid storage cavities 532. When different operations such as cleaning, gluing and blackening are required on the lens surface, the smearing sub-assembly 53 containing the corresponding liquid can be replaced, on the one hand, without the need to purchase cleaning, gluing and blackening equipment, saving cost, on the other hand, without the need to take the lens back and forth between different devices, saving time and improving production efficiency.
[0028] As a possible implementation manner of the present scheme, preferably, the driving assembly 3 comprises a pair of driven gears 31 respectively sleeved on the outer side surfaces of the lower parts of the corresponding side vacuum suction heads 2, a driving gear 32 having two sides engaged with the two driven gears 31 and having shaft ends rotatably arranged on the lower surface of the top of the working table, and a rotating motor 33 vertically fixed on the top of the bottom plate of the working box 1 and having an output shaft fixed with the corresponding shaft end of the driving gear 32; the rotating motor 33 drives the driving gear 32 to rotate, so as to drive the lens adsorbed on the top of the vacuum suction head 2 to rotate through the vacuum suction head 2 and the driven gear 31.
[0029] As a possible implementation form of the present solution, preferably, the vacuum suction assembly 4 comprises a suction machine 41 fixed on the top of the bottom plate of the working box 1 and a pair of suction pipes 42 for connecting the suction machine 41 and the corresponding side vacuum suction head 2; the top end of the suction pipe 42 is rotatably sleeved on the outside of the lower part of the vacuum suction head 2, and the bottom end is connected with the suction end of the suction machine 41; the suction port of the vacuum suction head 2 can be given suction force through the suction pipe 42 by the suction machine 41, so as to fix the lens.
[0030] As a possible implementation form of the present solution, preferably, the upper part of the adjusting baffle 534 is fixedly provided with a sealing ring 536 abutting against the groove wall of the channel 533; the sealing ring 536 can enhance the sealing between the upper part of the adjusting baffle 534 and the channel 533, so that the liquid in the liquid storage cavity 532 will not overflow through the gap between the adjusting baffle 534 and the channel 533 when no pressure is applied to the adjusting baffle 534.
[0031] As a possible implementation form of the present solution, preferably, the applicator assembly 53 and the mounting plate 52 are provided with a quick release subassembly 54, and the applicator assembly 53 is detachably connected with the mounting plate 52 through the quick release subassembly 54; the quick release subassembly 54 comprises a pair of limiting blocks 541 slidably arranged on the top of the applicator plate 531 along the length direction of the applicator plate 531, a second return spring 542 fixedly arranged between the two limiting blocks 541, and a mounting seat 543 fixedly arranged on the lower surface of the mounting plate 52; the two sides of the mounting seat 543 are symmetrically provided with limiting grooves 5431 matched with the limiting blocks 541, and the bottom of the mounting seat 543 is provided with an avoiding groove 5432 allowing the second return spring 542 to pass through and communicating with the two limiting grooves 5431 respectively; the quick release subassembly 54 can realize quick disassembly of the applicator assembly 53 and the mounting plate 52.
[0032] The working principle of the device is as follows:
[0033] Firstly, the applicator assembly 53 containing the cleaning liquid is respectively arranged on the two mounting seats 52, and then the suction machine 41 is started to generate suction force on the top of the vacuum suction head 2 through the suction pipe 42, and then the two lenses are respectively arranged on the two vacuum suction heads 2 and fixed on the vacuum suction heads 2 by the suction force.
[0034] Secondly, the electric push rod 51 is driven to move the mounting plate 52 and the applicator assembly 53 downward, and when the adjusting baffle 534 abuts against the surface of the lens, the mounting plate 52 and the applicator assembly 53 continue to move downward until the bottom end of the applicator plate 531 abuts against the surface of the lens, at this time, the bottom surface of the adjusting baffle 534 is flush with the bottom surface of the applicator plate 5311, and at the same time, the sealing ring 536 moves to the upper part of the channel 533 and the upper part of the flow channel 5341 in the liquid storage cavity 532, so that the liquid in the liquid storage cavity 532 flows to the upper surface of the lens through the gap between the flow channel 5341 and the channel 533.
[0035] Thirdly, the rotating motor 33 is started to drive the driving gear 32 to mesh with the two driven gears 31, so that the two vacuum suction heads 2 are rotated to rotate the lens, and the coating plate 531 can uniformly coat the cleaning liquid on the upper surface of the lens to clean the surface of the lens;
[0036] Fourthly, after cleaning, the driving end of the electric push rod 51 is extended to drive the coating subassembly 53 to move upwards, the adjusting baffle 534 drives the sealing ring 536 to move downwards under the action of the first return spring 535 until the sealing ring 536 is located in the channel 533 and abuts against the side wall of the channel 533, and then the rotating motor 33 and the suction machine 41 are turned off in sequence;
[0037] Fifthly, the limiting blocks 541 on the top of the coating plate 531 are pulled to the two sides until the limiting blocks 541 are out of the limiting of the limiting grooves 5431, then the coating subassembly 53 is driven to move downwards, and the second return spring 542 is out of the mounting seat 543 through the avoiding groove 5432, and then the coating subassembly 53 filled with glue is installed on the mounting seat 543 (the two limiting blocks 541 are pulled to the two sides and moved upwards until the two limiting blocks 541 are moved to the outside of the limiting grooves 5431, and then the force is released, so that the two limiting blocks 541 are limited with the limiting grooves 5431 under the elastic force of the second return spring 542) ;
[0038] Sixthly, the lens below the other coating plate 531 is taken off, and then the first step to the third step are repeated to uniformly distribute the glue on the lens placed on the vacuum suction head 2, then the driving end of the electric push rod 41 is extended to drive the coating subassembly 53 to move upwards, the rotating motor 33 is stopped and turned off, the taken-off lens is glued with the lens located on the vacuum suction head 2, and then the rotating motor 33 is started to complete the glue exhaust action of the two lenses;
[0039] Seventhly, the coating subassembly 53 filled with glue is taken off, and the coating subassembly 53 filled with ink or paint is replaced (the operation is the same as the fifth step), and then the first step to the third step are repeated to realize the blackening of the glued lens;
[0040] Eighthly, the fourth step is repeated, and the blackened lens is taken off after the device is stopped.
[0041] The above merely describes the specific implementation of the present application, and does not limit the patent range of the present application, and any equivalent structural transformation or direct or indirect application in other related technical fields based on the content of the present application is also included in the patent protection range of the present application.
Claims
1. A lens cementing, wiping, and blackening integrated machine, characterized by: The utility model provides a lens surface coating device, including work tank (1), a pair of left and right symmetry rotation vacuum suction head (2) that is equipped with work tank (1) top plate, drive assembly (3) that is equipped in work tank (1) body and is used to drive two vacuum suction head (2) rotation, vacuum adsorption assembly (4) that is equipped in work tank (1) body and two ends are communicated with two vacuum suction head (2) respectively and smearing assembly (5) that is equipped in work tank (1) top plate and is used to push flat on lens surface coating; The smearing assembly (5) includes a pair of symmetrical electric push rods (51) fixed on the top left and right sides of the work tank (1) body, a mounting plate (52) fixed between the two electric push rods (51), and a pair of symmetrical smearing sub-assemblies (53) detachably arranged on the left and right sides of the mounting plate (52) and above the two vacuum suction heads (2) respectively. The smearing sub-assembly (53) includes a smearing plate (531) detachably connected with the mounting plate (52), a liquid storage cavity (532) opened in the interior of the smearing plate (531) and used to store liquid, a channel (533) opened in the bottom of the smearing plate (531) along the length direction of the smearing plate (531) and communicated with the liquid storage cavity (532) at the top, an adjusting baffle (534) slidably arranged in the channel (533) along the height direction of the channel (533), and a first return spring (535) fixed between the liquid storage cavity (532) and the adjusting baffle (534). The adjusting baffle (534) is surrounded by a flow-through groove (5341) at the lower part.
2. The lens gluing, wiping and darkening integrated machine according to claim 1, characterized in that: The drive assembly (3) includes a pair of driven gears (31) respectively sleeved on the outer side of the lower part of the corresponding side vacuum suction head (2), a driving gear (32) meshing with the two driven gears (31) on the left and right sides and rotatably arranged on the lower surface of the top of the workbench, and a rotating motor (33) vertically fixed on the top of the bottom plate of the work tank (1) and having an output shaft fixed with the corresponding shaft end of the driving gear (32).
3. The lens cementing, wiping and blackening integrated machine according to claim 1, characterized in that: The vacuum adsorption assembly (4) includes a suction machine (41) fixed on the top of the bottom plate of the work tank (1), and a pair of suction pipes (42) for communicating the suction machine (41) and the corresponding side vacuum suction head (2); the top end of the suction pipe (42) is rotatably sleeved on the outer side of the lower part of the vacuum suction head (2), and the bottom end is communicated with the suction end of the suction machine (41).
4. The lens cementing, wiping and blackening integrated machine according to claim 1, characterized in that: The adjusting baffle (534) is surrounded by a sealing ring (536) abutting against the groove wall of the channel (533) at the upper part.
5. The lens cementing, wiping and blackening integrated machine according to claim 1, characterized in that: The quick release subassembly (54) is arranged between the smearing subassembly (53) and the mounting plate (52), and the smearing subassembly (53) is detachably connected with the mounting plate (52) through the quick release subassembly (54); the quick release subassembly (54) comprises a pair of limiting blocks (541) which are slidably arranged on the top of the smearing plate (531) along the length direction of the smearing plate (531), a second reset spring (542) which is fixedly arranged between the two limiting blocks (541), and a mounting seat (543) which is fixedly arranged on the lower surface of the mounting plate (52); the mounting seat (543) is symmetrically provided with limiting grooves (5431) which are adapted to the limiting blocks (541) on the two sides, and the bottom of the mounting seat (543) is provided with an avoiding groove (5432) which can allow the second reset spring (542) to pass through and is in communication with the two limiting grooves (5431) on the two sides.