Cleaning device for treating plastic surface
The cleaning device, which combines an ultrasonic water tank and a drying chamber, enables simultaneous multi-faceted cleaning and rapid drying of plastic parts. This solves the problems of low cleaning efficiency and manual intervention in existing technologies, and meets the needs of high efficiency, environmental protection and automation in industrial production.
Patent Information
- Application Number
- CN202520144522.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-01-21
AI Technical Summary
Existing cleaning equipment can only clean one side of plastic products per unit time. The cleaned surface needs to be wiped or dried manually, resulting in low cleaning efficiency and increased labor intensity.
Design a cleaning device that includes an ultrasonic water tank, a drying chamber, a conveying mechanism, and a controller. Through ultrasonic cleaning and multiple air blowers, it can achieve multi-faceted synchronous cleaning and rapid drying of plastic parts, avoiding manual intervention.
It improves cleaning efficiency, realizes automated cleaning and drying of plastic parts surfaces, reduces manual labor intensity and time costs, and meets the needs of modern industrial production for high efficiency, environmental protection and automation.
Smart Images

Figure CN223811348U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of cleaning device technology, and more particularly to a cleaning device for treating plastic surfaces. Background Technology
[0002] In industrial production, plastic materials are widely used in the manufacture of various products due to their broad applications and excellent properties. However, during the processing or use of plastic products, their surfaces are easily contaminated by oil, dust, and electrostatically adsorbed particles. These contaminants not only affect the appearance of plastic products but may also affect the effectiveness of subsequent processing techniques (such as spraying, bonding, or coating). Therefore, cleaning plastic surfaces has become an essential and indispensable part of production. Existing cleaning equipment mainly relies on traditional mechanical cleaning, chemical cleaning, or electrostatic cleaning.
[0003] Common mechanical cleaning methods typically involve directly spraying and washing plastic surfaces with a spray gun. This method can only clean one side of the plastic product per unit time, resulting in low cleaning efficiency. Furthermore, because it is difficult to achieve a thorough and uniform cleaning during spraying, incomplete cleaning may occur. Additionally, the cleaned surface usually requires manual wiping or drying, which further increases labor intensity and time costs, making it unsuitable for the needs of modern large-scale production.
[0004] To address the aforementioned issues, a cleaning device for treating plastic surfaces is proposed. This device effectively improves cleaning efficiency, enabling simultaneous cleaning and drying of multiple surfaces, avoiding the tedious processes of manual wiping or drying, and is suitable for cleaning various types of plastic product surfaces, thus meeting the requirements of modern industrial production for efficient, environmentally friendly, and automated cleaning equipment. Utility Model Content
[0005] The purpose of this application is to overcome the shortcomings of the prior art and propose a cleaning device for treating plastic surfaces, which solves the problem that only one side of the plastic product can be cleaned per unit time, and the cleaned surface needs to be wiped or dried manually, thereby improving the cleaning efficiency of plastic surfaces.
[0006] This application is achieved through the following technical solution:
[0007] This application discloses a cleaning device for treating plastic surfaces, including a base and an ultrasonic water tank disposed on the base. The cleaning device for treating plastic surfaces further includes:
[0008] A drying chamber is provided on the base. The drying chamber is equipped with a fan and multiple air spray pipes. The fan is connected to the multiple air spray pipes and can drive airflow through the multiple air spray pipes into the drying chamber.
[0009] A conveying mechanism is arranged on the base;
[0010] A placing basket is arranged on the conveying mechanism, and the conveying mechanism can drive the placing basket to enter the ultrasonic water tank or the drying box;
[0011] A controller is electrically connected with the conveying mechanism, the ultrasonic water tank and the air blower.
[0012] When the placing basket extends into the drying box, the placing basket can be positioned at the air blowing position of the plurality of air blowing pipes to ensure the rapid drying of the surface of the plastic part.
[0013] In an embodiment of the present application, the conveying mechanism comprises a conveying belt, a motor, a driving wheel and a plurality of driven wheels. The motor is arranged on the base, the driving wheel is connected with the rotating shaft of the motor, and the plurality of driven wheels are rotatably arranged on the base. The placing basket is arranged on the conveying belt, the controller is electrically connected with the motor, the conveying belt is arranged between the driving wheel and the plurality of driven wheels, the motor drives the conveying belt to rotate through the driving wheel so as to drive the placing basket to move along a predetermined path and sequentially enter the ultrasonic water tank and the drying box.
[0014] In an embodiment of the present application, each of the air blowing pipes is downwardly inclined.
[0015] In an embodiment of the present application, the air blower has two, the drying box is provided with a first inner wall and a second inner wall, the first inner wall and the second inner wall are oppositely arranged, and the plurality of air blowing pipes are arranged on the first inner wall and the second inner wall, respectively. One of the air blowers is connected with the air blowing pipes on the first inner wall, and the other air blower is connected with the air blowing pipes on the second inner wall, so as to blow and dry the plastic part in the drying box through air flow.
[0016] In an embodiment of the present application, the position between the air blowing pipes of the first inner wall and the air blowing pipes of the second inner wall is defined as a blowing space, the drying box is further provided with a drying machine, the controller is electrically connected with the drying machine, the drying position of the drying machine is defined as a drying space, and the placing basket sequentially enters the blowing space and the drying space.
[0017] In an embodiment of the present application, the plurality of air blowing pipes on the first inner wall and the second inner wall are arranged in a matrix.
[0018] In an embodiment of the present application, the placing basket has a plurality of.
[0019] In an embodiment of the present application, the plurality of placing baskets are evenly spaced on the conveying belt.
[0020] In an embodiment of the present application, the drying box is provided with a water outlet hole near the bottom surface.
[0021] Compared with the prior art, the present application has the following beneficial effects:
[0022] The placing basket is used to accommodate the plastic parts to be cleaned. The drying box is provided with a fan and a plurality of air blowing pipes. The fan is in communication with the plurality of air blowing pipes. The fan can drive airflow to blow into the drying box through the plurality of air blowing pipes. The conveying mechanism is arranged on the base. The placing basket is arranged on the conveying mechanism. The conveying mechanism can drive the placing basket to enter the ultrasonic water tank or the drying box. The ultrasonic water tank is used to perform ultrasonic cleaning on the plastic parts in the placing basket, so that the surface of the plastic parts can be cleaned in the same unit time. When the placing basket extends into the drying box, the placing basket can be positioned at the airflow blowing position of the plurality of air blowing pipes, so as to ensure the rapid drying of the surface of the plastic parts. The controller is electrically connected with the conveying mechanism, the ultrasonic water tank and the fan, and is used to coordinately control the operation of each component, so as to ensure the efficient operation of the whole device. The above design can automatically switch the plastic parts to be cleaned between different processes, and avoid the labor intensity and efficiency bottleneck caused by manual wiping in the traditional method.
[0023] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent to those skilled in the art from the description, or can be learned by practice of the present application. The objects and other advantages of the present application can be realized and achieved by the structure as described in the specification, claims and drawings. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without any creative effort.
[0025] Fig. 1 A perspective view of a cleaning device for processing a plastic surface provided by an embodiment of the present application;
[0026] Fig. 2 A perspective view of a cleaning device for processing a plastic surface provided by an embodiment of the present application;
[0027] Fig. 3 A top view of a drying box provided by an embodiment of the present application.
[0028] EXPLANATION OF REFERENCE NUMERALS:
[0029] 10. A cleaning device for processing a plastic surface; 100. A base; 200. An ultrasonic water tank; 300. A drying tank; 310. A fan; 320. A blowing pipe; 330. A first inner wall; 340. A second inner wall; 350. A dryer; 360. A blowing space; 370. A drying space; 380. A water outlet; 410. A conveyor belt; 420. A motor; 430. A driving wheel; 440. A driven wheel; 500. A placing basket; 600. A controller. DETAILED DESCRIPTION
[0030] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0031] In order to make those skilled in the art better understand the technical solutions of the present application, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0032] It should be noted that when an element is referred to as being "fixed to" or "set on" another component, it can be directly on the other component or indirectly on the other component; when a component is referred to as being "connected to" another component, it can be directly connected to the other component or indirectly connected to the other component.
[0033] It should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the present application and simplify the description, and do not indicate or imply that the device or component referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0034] In addition, the terms "first", "second", etc. are used only for descriptive purposes and do not connote or imply relative importance or an ordering between or among the indicated technical features. Thus, features identified as "first", "second", etc. can implicitly include one or more of the features so designated. In the description of the application, the meaning of "a", "an", and "the" includes two or more, unless specifically stated otherwise.
[0035] It should be noted that the structures, proportions, sizes, etc. shown in the drawings of the present disclosure are merely intended to facilitate the understanding of the content disclosed in the present disclosure, to facilitate the understanding and reading of the skilled in the art, and do not define the limiting conditions for the implementation of the present application, and therefore do not have technical significance. Any modification of the structure, change of the proportion relationship or adjustment of the size, which does not affect the effects and purposes that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application.
[0036] Please refer to Figs. 1 to 3 The present application provides a cleaning device 10 for processing plastic surface, which comprises a base 100 and an ultrasonic water tank 200 arranged on the base 100. The cleaning device 10 for processing plastic surface further comprises a drying box 300, a conveying mechanism (not labeled in the figure), a placing basket 500 and a controller 600. The drying box 300 is arranged on the base 100, and the drying box 300 is provided with a fan 310 and a plurality of air blowing pipes 320. The fan 310 is in communication with the plurality of air blowing pipes 320, and the fan 310 can drive airflow to blow towards the drying box 300 through the plurality of air blowing pipes 320. The conveying mechanism is arranged on the base 100. The placing basket 500 is used for accommodating plastic parts to be cleaned, and the placing basket 500 is arranged on the conveying mechanism. The conveying mechanism can drive the placing basket 500 to enter the ultrasonic water tank 200 or the drying box 300. The controller 600 is electrically connected with the conveying mechanism, the ultrasonic water tank 200 and the fan 310. When the placing basket 500 extends into the drying box 300, the placing basket 500 can be positioned at the airflow blowing position of the plurality of air blowing pipes 320, so as to ensure the rapid drying of the surface of the plastic parts.
[0037] Specifically, the ultrasonic water tank 200 is used for ultrasonic cleaning of the plastic parts placed in the placing basket 500. The drying tank 300 is arranged on the base 100, and is internally provided with a fan 310 and a plurality of air blowing pipes 320. The fan 310 is in communication with the air blowing pipes 320 and drives air flow to blow to the inside of the drying tank 300 through the air blowing pipes 320, for quickly blowing off the moisture on the surface of the plastic parts. The conveying mechanism is arranged on the base 100, and the placing basket 500 is installed on the conveying mechanism and can move along a predetermined path with the conveying mechanism, sequentially entering the ultrasonic water tank 200 and the drying tank 300 to realize an automatic cleaning and drying process. The controller 600 is electrically connected with the conveying mechanism, the ultrasonic water tank 200 and the fan 310, for coordinating the operation of each component to ensure efficient operation of the entire device. The above design enables the plastic parts to be cleaned to automatically switch between different processes, avoiding manual intervention and improving production efficiency.
[0038] In summary, through the combined design of the ultrasonic water tank 200 and the drying tank 300, the problems of low cleaning efficiency and incomplete cleaning in the prior art are solved. Through the arrangement of the plurality of air blowing pipes 320 in the drying tank 300 and the high-strength air flow driven by the fan 310, the surface of the plastic parts is quickly dried, avoiding the labor intensity and efficiency bottleneck caused by manual wiping in the traditional method. At the same time, the application of the conveying mechanism makes the cleaning process highly automated, reduces manual intervention, and significantly reduces labor costs and production time. The overall design is simple and compact, can adapt to batch processing needs in industrial production, and meets the requirements of modern industry for efficient, environmentally friendly and intelligent cleaning equipment. The technical scheme is superior to the prior art in cleaning efficiency, automation degree and production adaptability, and provides an innovative solution for efficient cleaning and drying of the surface of the plastic parts.
[0039] In an embodiment, the conveying mechanism includes a conveying belt 410, a motor 420, a driving wheel 430 and a plurality of driven wheels 440. The motor 420 is arranged on the base 100, the driving wheel 430 is connected with the rotating shaft of the motor 420, and the plurality of driven wheels 440 are rotatably arranged on the base 100. The placing basket 500 is arranged on the conveying belt 410, the controller 600 is electrically connected with the motor 420, and the conveying belt 410 is arranged between the driving wheel 430 and the plurality of driven wheels 440. The motor 420 drives the conveying belt 410 to rotate through the driving wheel 430, so as to drive the placing basket 500 to move along a predetermined path, sequentially entering the ultrasonic water tank 200 and the drying tank 300.
[0040] Specifically, the motor 420 is fixedly installed on the base 100, and an output shaft of the motor 420 is connected with the driving wheel 430. A plurality of driven wheels 440 are rotatably installed on the base 100 through bearings. The conveying belt 410 is arranged around the driving wheel 430 and the plurality of driven wheels 440. The plurality of driven wheels 440 are used for positioning the conveying belt 410. The placing basket 500 is fixed to a side of the conveying belt 410, that is, a side of the conveying belt 410 in an axial direction of the driving wheel 430. The motor 420 drives the conveying belt 410 to rotate through the driving wheel 430, so as to drive the placing basket 500 to move back and forth along a predetermined path between the ultrasonic water tank 200 and the drying tank 300. The controller 600 is electrically connected with the motor 420, and can control a running state and a movement path of the conveying mechanism. Through the design, the conveying mechanism can realize automation of the cleaning process, and stably and accurately moves the plastic part to be cleaned to a cleaning and drying position without manual carrying, so as to ensure efficient and smooth operation.
[0041] Please refer to Fig. 3 In an embodiment, each air blowing pipe 320 is downwardly inclined.
[0042] Specifically, the plurality of air blowing pipes 320 in the drying tank 300 are downwardly inclined. The air blowing pipes 320 are arranged in a downwardly inclined manner, so that the airflow can directly blow to the surface of the plastic part in the drying tank 300 at a certain angle. Through the inclined arrangement, the air blowing pipes 320 can not only cover a plurality of surfaces of the plastic part, but also make the effect of the airflow more concentrated, and increase the effective evaporation and blowing effect of the moisture. At the same time, the downwardly inclined structure design can avoid the reverse surge of the airflow or the influence of the turbulence formed in the drying tank 300, so as to ensure the stability and uniformity of the drying of the surface of the plastic part.
[0043] Please refer to Fig. 3 In an embodiment, the air blower 310 has two, the drying tank 300 is provided with a first inner wall 330 and a second inner wall 340, the first inner wall 330 and the second inner wall 340 are oppositely arranged, and the plurality of air blowing pipes 320 are arranged on the first inner wall 330 and the second inner wall 340. One air blower 310 is connected with the air blowing pipe 320 on the first inner wall 330, and the other air blower 310 is connected with the air blowing pipe 320 on the second inner wall 340, so as to blow and dry the plastic part in the drying tank 300 through the airflow.
[0044] Specifically, the first inner wall 330 and the second inner wall 340 are arranged opposite to each other, that is, oppositely arranged, and the plurality of air blowing pipes 320 are respectively installed on the first inner wall 330 and the second inner wall 340. The drying box 300 is equipped with two air blowers 310, one of which is in communication with the air blowing pipe 320 on the first inner wall 330, and the other is in communication with the air blowing pipe 320 on the second inner wall 340. The air blower 310 blows air flow to the surface of the plastic part in the drying box 300 from the opposite two directions through the air blowing pipe 320. Such a design can achieve double-sided coverage of the plastic part, effectively improving the drying efficiency and uniformity. The double-blower 310 structure not only ensures the stable supply of air flow, but also can adjust the operating parameters of the air blower 310 according to the needs, to adapt to different drying process requirements.
[0045] Please refer to Fig. 3 In an embodiment, the position between the air blowing pipe 320 of the first inner wall 330 and the air blowing pipe 320 of the second inner wall 340 is defined as the air blowing space 360, and the drying box 300 is also provided with a drying machine 350, and the controller 600 is electrically connected with the drying machine 350. The drying position of the drying machine 350 is defined as the drying space 370, and the placing basket 500 enters the air blowing space 360 and the drying space 370 in turn.
[0046] Specifically, the drying box 300 is provided with two functional areas: the air blowing space 360 and the drying space 370. The air blowing space 360 is defined as the position between the air blowing pipe 320 of the first inner wall 330 and the air blowing pipe 320 of the second inner wall 340, and the air flow driven by the first air blower 310 and the second air blower 310 is used to preliminarily and rapidly dry the surface of the plastic part. The drying space 370 is provided with a drying machine 350, which is used as a further drying area to completely remove the residual moisture on the surface of the plastic part. The placing basket 500 enters the air blowing space 360 and the drying space 370 in turn through the conveying mechanism, and the controller 600 coordinates the operation of the conveying mechanism, the air blower 310 and the drying machine 350 to realize the step-by-step drying process of the plastic part after cleaning.
[0047] In an embodiment, the plurality of air blowing pipes 320 on the first inner wall 330 and the second inner wall 340 are arranged in a matrix.
[0048] Specifically, the plurality of air blowing pipes 320 on the first inner wall 330 and the second inner wall 340 are arranged in a matrix. Specifically, the air blowing pipes 320 are uniformly arranged in the horizontal and vertical directions to form a regular matrix distribution. Through this arrangement, each air blowing pipe 320 can uniformly cover all areas in the air blowing space 360. No matter the size or shape of the plastic part, the air flow can fully act on the surface thereof.
[0049] In an embodiment, the plurality of placing baskets 500 are uniformly spaced on the conveying belt 410.
[0050] Specifically, the plurality of placement baskets 500 are evenly spaced on the conveying belt 410. The utilization rate of the conveying belt 410 is optimized, and the processing capacity of the cleaning device is improved.
[0051] In an embodiment, the drying box 300 is provided with a water outlet hole 380 near the bottom surface.
[0052] Specifically, the water outlet hole 380 is located near the bottom surface, and the water outlet hole 380 is arranged to discharge the liquid generated during the drying process, so as to avoid the accumulation of moisture in the drying box 300, which may cause the humidity to rise or affect the drying effect.
[0053] The above description of disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A cleaning device for treating a plastic surface, comprising a base and an ultrasonic water tank provided on the base, characterized in that, The cleaning device for processing plastic surface further comprises: a drying box arranged on the base, wherein a fan and a plurality of air blowing pipes are arranged in the drying box, the fan is communicated with the plurality of air blowing pipes, and the fan can drive airflow to blow to the drying box through the plurality of air blowing pipes; a conveying mechanism arranged on the base; a placing basket for accommodating plastic parts to be cleaned, wherein the placing basket is arranged on the conveying mechanism, and the conveying mechanism can drive the placing basket to enter the ultrasonic water tank or the drying box; a controller electrically connected with the conveying mechanism, the ultrasonic water tank and the fan; when the placing basket extends into the drying box, the placing basket can be positioned at the airflow blowing position of the plurality of air blowing pipes, so as to ensure rapid drying of the surface of the plastic parts.
2. The cleaning device for treating a plastic surface according to claim 1, wherein, The conveying mechanism comprises a conveying belt, a motor, a driving wheel and a plurality of driven wheels, the motor is arranged on the base, the driving wheel is connected with the rotating shaft of the motor, the plurality of driven wheels are rotatably arranged on the base, the placing basket is arranged on the conveying belt, the controller is electrically connected with the motor, the conveying belt is arranged between the driving wheel and the plurality of driven wheels, the motor drives the conveying belt to rotate through the driving wheel, so as to drive the placing basket to move along a predetermined path and sequentially enter the ultrasonic water tank and the drying box.
3. The cleaning device for treating a plastic surface of claim 1, wherein, Each of the air blowing pipes is arranged downwardly and obliquely.
4. The cleaning device for processing a plastic surface according to claim 1 or 3, wherein The fan has two, the drying box is provided with a first inner wall and a second inner wall, the first inner wall and the second inner wall are arranged oppositely, the plurality of air blowing pipes are arranged on the first inner wall and the second inner wall respectively, one of the fans is communicated with the air blowing pipes on the first inner wall, and the other fan is communicated with the air blowing pipes on the second inner wall, so as to blow and dry the plastic parts in the drying box through airflow.
5. The cleaning device for treating a plastic surface according to claim 4, wherein, The position between the air blowing pipes of the first inner wall and the air blowing pipes of the second inner wall is defined as a blowing space, the drying box is further provided with a drying machine, the controller is electrically connected with the drying machine, the drying position of the drying machine is defined as a drying space, and the placing basket sequentially enters the blowing space and the drying space.
6. The cleaning device for treating a plastic surface of claim 5, wherein, The plurality of air blowing pipes on the first inner wall and the second inner wall are arranged in a matrix.
7. The cleaning device for treating a plastic surface of claim 2, wherein, The placing basket has a plurality of.
8. The cleaning device for treating a plastic surface of claim 7, wherein, The plurality of placing baskets are arranged on the conveying belt in uniform intervals.
9. The cleaning device for treating a plastic surface of claim 1, wherein, The drying box is provided with a water outlet hole near the bottom surface.