Mouse shell injection molding water gap treatment equipment
By designing a mouse shell injection molding sprue treatment device with a rotary table, limit frame, grinding mechanism, camera, and storage box, the problems of low efficiency and difficulty in quality tracking in the existing technology have been solved. It realizes automated and continuous sprue removal and recording, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520304750.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-02-25
AI Technical Summary
Existing technologies for processing injection gates in mouse shells suffer from low efficiency, production interruptions, and difficulty in tracking product quality. Furthermore, mechanical equipment cannot automatically discharge and photograph the gates, impacting both production efficiency and quality.
A device comprising a rotary table, a limiting frame, a grinding mechanism, a camera, and a storage box was designed. Continuous production is achieved through the 360° rotation of the rotary table, the clamping and fixing by the limiting frame, the automatic removal of sprues by the grinding mechanism, the recording by the camera, and the automatic discharge by the air pump, thus realizing automated processing.
It enables efficient and continuous production of mouse shells, automates the removal of sprue marks and records the process, improves production efficiency and product quality traceability, and reduces the risk of damage from human error.
Smart Images
Figure CN223811929U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to mouse production technical field especially, relate to a mouse shell injection sprue processing device. BACKGROUND
[0002] Mouse as computer's important input device, its shell usually adopts injection molding process to manufacture. In the injection molding process, in order to melt the plastics injection into mould cavity, need to set up sprue (i. e. injection port) on mould. However, after injection molding, the sprue part will leave the excess plastics, this not only affects the mouse shell's aesthetic property, can also affect its functionality and service life. Therefore, need to remove the mouse shell's sprue to deal with, to ensure the quality and performance of product.
[0003] At present, mouse shell injection sprue's processing mainly relies on artificial or simple mechanical equipment. Artificial processing mode usually involves using sandpaper, file and other tools to remove the sprue manually, and the mechanical equipment is generally composed of clamps and polishing mechanism, through the clamp to fix the mouse shell, then through the polishing mechanism to polish and remove the sprue on the mouse shell.
[0004] However, the existing mouse shell injection sprue processing method has certain limitations in actual use:
[0005] Firstly, whether artificial processing or simple mechanical equipment processing, it is difficult to realize efficient and continuous production, artificial processing needs a lot of time and labor, and when using mechanical equipment, although the processing speed can be improved to a certain extent, the next mouse shell can be replaced only after the polishing mechanism completes the removal of the sprue of one mouse shell, which leads to the discontinuity and inefficiency in the production process.
[0006] Secondly, the existing mechanical equipment cannot directly realize the automatic discharge of the mouse shell after processing. This means that the operator needs to manually remove the processed mouse shell and place it in the storage area, which not only increases the labor intensity, but also may cause product damage or confusion due to improper human operation.
[0007] In addition, after the mechanical equipment removes the sprue on the mouse shell, it cannot take pictures of the mouse shell, which makes it difficult to trace back the production quality of the mouse shell, cannot accurately track and locate the quality problems in the production process, and thus affects the overall quality of the product and user satisfaction.
[0008] Therefore, it is necessary to invent a mouse shell injection sprue processing device. Utility model content
[0009] The utility model discloses a mouse shell injection sprue processing device, solve the problem mentioned in the background art.
[0010] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0011] The utility model discloses a mouse shell injection sprue processing device, including workbench, rotating platform, limit support, control switch, polishing mechanism, camera and storage box, the upper side of workbench rotatory installation has rotating platform, wherein the center of rotating platform is fixed with the output of first motor, and the base of first motor is fixed with workbench through bolt, the upper side of rotating platform is evenly fixed with four limit supports in round, the upper side of workbench is fixed with control switch, polishing mechanism and camera respectively in corresponding position, wherein control switch is connected with first motor and external power supply electrically through data line respectively, and camera is connected with external production computer electrically through data line, a plurality of through -hole that is suitable for limit support is set up on workbench and rotating platform and is penetrated, the downside of workbench is provided with storage box, wherein storage box is placed on the ground.
[0012] Further, the limit support includes a frame body, a clamping plate, an electric push rod and a rotating plate, the frame body is fixed on the upper side of the rotating platform through bolts, wherein the clamping plate is slidably installed inside the frame body; the side surface of the clamping plate is fixed with the frame body through the electric push rod, and the lower end of the clamping plate is connected with the rotating plate through the cooperation of the rack and the gear, wherein the rotating plate is rotatably connected with the frame body; the electric push rod is electrically connected with the control switch through the data line, which can clamp and fix the mouse shell, and facilitate the discharge of the mouse shell after the sprue is removed.
[0013] Further, the limit support further includes a rubber pad, wherein the rubber pad is fixed on the outer side surface of the clamping plate and the frame body, which can avoid damage to the mouse shell caused by the clamping plate and the frame body.
[0014] Further, the polishing mechanism includes a base, a gas cylinder, a second electric motor and a polishing rod, the base is slidably installed on the upper side of the workbench, and the side surface of the base away from the rotating platform is connected with the workbench through the gas cylinder; the upper side of the base is fixed with the second electric motor through bolts, wherein the output end of the second electric motor is fixed with the polishing rod, and the polishing rod is rotatably connected with the base through the supporting bearing; the gas cylinder and the second electric motor are connected with the external production computer through the data line, which can remove the sprue on the mouse shell through the rotating polishing rod.
[0015] Further, the upper side center position of the rotating table is fixed with an air pump through a bolt, wherein the output end of the air pump is fixed with a gas supply main pipe, the other end of the gas supply main pipe is fixed with a plurality of gas supply branch pipes, the other end of the gas supply branch pipes is fixed with corresponding clamping plates through electromagnetic valves, and the air pump and the electromagnetic valves are electrically connected with an external production computer through data lines, so that the smooth movement of the mouse shell is guaranteed.
[0016] Compared with the prior art, the utility model has the beneficial effects that:
[0017] 1. The first motor and the rotating table are matched, the limiting frame can pass the polishing mechanism, the camera and the upper side of the storage box in sequence, and because the limiting frame is provided with a plurality of limiting frames, the mouse shell can be continuously produced.
[0018] 2. The limiting frame is provided, the mouse shell to be de-watered can be clamped and fixed, and after the mouse shell is de-watered, the mouse shell can be guided into the storage box.
[0019] 3. The camera is provided, the mouse shell with the water hole removed can be shot, and the shot data can be transmitted to the external production computer, so that the production quality of the mouse shell can be traced back. DRAWINGS
[0020] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.
[0021] Fig. 1 It is the structural schematic diagram of the utility model.
[0022] Fig. 2 It is the sectional structure schematic diagram of the limiting frame of the utility model.
[0023] Fig. 3 It is the structural schematic diagram of the polishing mechanism of the utility model.
[0024] Fig. 4 It is the structural schematic diagram of the air pump, the gas supply main pipe, the gas supply branch pipe and the electromagnetic valve of the utility model.
[0025] In the drawing:
[0026] 1-workbench, 2-rotary table, 3-limiting frame, 31-frame body, 32-clamping plate, 33-electric push rod, 34-rotary plate, 35-rubber pad, 4-control switch, 5-polishing mechanism, 51-base, 52-cylinder, 53-second motor, 54-polishing rod, 6-camera, 7-storage box, 8-air pump, 9-air supply main pipe, 10-air supply branch pipe, 11-solenoid valve. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0028] In the description of the present application, it should be understood that the terms "upper", "middle", "outer", "inner", "periphery" and the like indicate the orientation or positional relationship, which are only used to facilitate the description of the present application and simplify the description, and do not indicate or imply that the indicated components or elements must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0029] Please refer to Figs. 1-4 The utility model discloses a mouse shell injection sprue processing device, including workbench 1, rotary table 2, limiting frame 3, control switch 4, polishing mechanism 5, camera 6 and storage box 7, the upper side of workbench 1 rotatory installation has rotary table 2, wherein the center of rotary table 2 is fixed with the output end of first motor, and the base of this first motor is fixed with workbench 1 through bolt, the upper side of rotary table 2 is circular and uniformly fixed with four limiting frames 3, the upper side of workbench 1 corresponding position is fixed with control switch 4, polishing mechanism 5 and camera 6 respectively, wherein control switch 4 is electrically connected with first motor and external power supply through data line respectively, and camera 6 is electrically connected with external production computer through data line, workbench 1 and rotary table 2 are all through and set up and set up a plurality of through holes that are adapted to limiting frame 3, the downside of workbench 1 is provided with storage box 7, wherein storage box 7 is placed on the ground.
[0030] Specifically, the limiting frame 3 comprises a frame body 31, a clamping plate 32, an electric push rod 33 and a rotating plate 34, the frame body 31 is fixed on the upper side of the rotating table 2 by bolts, wherein the inside of the frame body 31 is slidably installed with the clamping plate 32; one side of the clamping plate 32 is fixed with the frame body 31 by the electric push rod 33, and the lower end of the clamping plate 32 is connected with the rotating plate 34 through the cooperation of the rack and pinion, wherein the rotating plate 34 is rotatably connected with the frame body 31; the electric push rod 33 is electrically connected with the control switch 4 through a data line, when in use, the mouse shell to be de-watered can be placed on the rotating plate 34, and the clamping plate 32 and the frame body 31 can clamp and fix the mouse shell to be de-watered through the electric push rod 33, after the mouse shell is de-watered, the clamping plate 32 can be moved correspondingly through the electric push rod 33, and then the rotating plate 34 can be rotated under the cooperation of the rack and pinion, so that the mouse shell slides off the rotating plate 34 and sequentially passes through the corresponding through holes and falls into the storage box 7.
[0031] Specifically, the limiting frame 3 further comprises rubber pads 35, wherein the rubber pads 35 are respectively fixed on the outer sides of the clamping plate 32 and the frame body 31, which can avoid damaging the mouse shell when the clamping plate 32 and the frame body 31 clamp the mouse shell.
[0032] Specifically, the polishing mechanism 5 comprises a base 51, an air cylinder 52, a second electric motor 53 and a polishing rod 54, the base 51 is slidably installed on the upper side of the workbench 1, and the side of the base 51 away from the rotating table 2 is connected with the workbench 1 through the air cylinder 52; the upper side of the base 51 is fixed with the second electric motor 53 by bolts, wherein the output end of the second electric motor 53 is fixed with the polishing rod 54, which is rotatably connected with the base 51 through a support bearing; the air cylinder 52 and the second electric motor 53 are respectively connected with an external production computer through data lines, when it is necessary to remove the water port of the mouse shell, first, the polishing rod 54 is rotated by the second electric motor 53, then the base 51 is gradually moved close to the rotating table 2 by the air cylinder 52, and the water port of the mouse shell is removed by the polishing rod 54.
[0033] Specifically, the upper side of the rotating table 2 is fixed with a gas pump 8 at the center position by bolts, wherein the output end of the gas pump 8 is fixed with a gas supply main pipe 9, and the other end of the gas supply main pipe 9 is fixed with a plurality of gas supply branch pipes 10; the other ends of the gas supply branch pipes 10 are respectively fixed with corresponding clamping plates 32 through electromagnetic valves 11, wherein the gas pump 8 and the electromagnetic valves 11 are electrically connected with an external production computer through data lines, when the limiting frame 3 guides the mouse shell into the storage box 7, the gas pump 8 can be started and the corresponding electromagnetic valves 11 can be opened, so that the mouse shell is blown by the airflow generated by the gas pump 8, thereby ensuring the smooth movement of the mouse shell.
[0034] Please refer to Figs. 1-4As shown, the utility model discloses a mouse shell injection sprue processing device, and its working principle is as follows: when using, first, the mouse shell of the sprue to be removed is fixed to the corresponding limit frame 3, then the first motor continuously drives the rotating table 2 to rotate 360 degrees, wherein every 90 degrees of rotation stops for a moment, when the rotating table 2 stops for the first time, the limit frame 3 is moved to the side of the polishing mechanism 5, and then the polishing mechanism 5 is used to remove the sprue on the mouse shell, when the rotating table 2 stops for the second time, the limit frame 3 is moved to the side of the camera 6, and then the camera 6 is used to shoot the mouse shell, when the rotating table 2 stops for the third time, the limit frame 3 is moved to the upper side of the storage box 7, and then the limit frame 3 can guide the mouse shell into the storage box 7, when the limit frame 3 returns to the original position, the staff can fix the mouse shell to the limit frame 3 again.
[0035] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0036] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details, and the utility model is not limited to the specific embodiments described. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the entire scope and equivalents thereof.
Claims
1. A mouse shell injection sprue processing equipment, comprising a workbench (1), a rotating table (2), a limiting frame (3), a control switch (4), a polishing mechanism (5), a camera (6) and a storage box (7), characterized in that: The upper side of the workbench (1) is rotatably provided with a rotating table (2), wherein the center of the rotating table (2) is fixed with the output end of a first motor, and the base of the first motor is fixed with the workbench (1); the upper side of the rotating table (2) is uniformly provided with four limiting frames (3) in a circular shape; the upper side of the workbench (1) is respectively fixed with a control switch (4), a polishing mechanism (5) and a camera (6) at corresponding positions, wherein the control switch (4) is electrically connected with the first motor and an external power supply through data lines, and the camera (6) is electrically connected with an external production computer through a data line; a plurality of through holes corresponding to the limiting frames (3) are formed in the workbench (1) and the rotating table (2); the lower side of the workbench (1) is provided with a storage box (7), wherein the storage box (7) is placed on the ground.
2. The mouse housing injection sprue processing apparatus of claim 1, wherein: The limiting frame (3) comprises a frame body (31), a clamping plate (32), an electric push rod (33) and a rotating plate (34), the frame body (31) is fixed on the upper side of the rotating table (2), wherein the clamping plate (32) is slidably installed in the frame body (31); one side of the clamping plate (32) is fixed with the frame body (31) through the electric push rod (33), and the lower end of the clamping plate (32) is connected with the rotating plate (34) through the cooperation of the rack and the gear, wherein the rotating plate (34) is rotatably connected with the frame body (31); the electric push rod (33) is electrically connected with the control switch (4) through a data line.
3. The mouse housing injection sprue processing apparatus of claim 2, wherein: The limiting frame (3) further comprises rubber pads (35), wherein the rubber pads (35) are respectively fixed on the outer sides of the clamping plate (32) and the frame body (31).
4. The mouse housing injection sprue processing apparatus of claim 1, wherein: The polishing mechanism (5) comprises a base (51), an air cylinder (52), a second motor (53) and a polishing rod (54), the base (51) is slidably installed on the upper side of the workbench (1), and the side of the base (51) away from the rotating table (2) is connected with the workbench (1) through the air cylinder (52); the upper side of the base (51) is fixed with the second motor (53), wherein the output end of the second motor (53) is fixed with the polishing rod (54), and the polishing rod (54) is rotatably connected with the base (51); the air cylinder (52) and the second motor (53) are respectively connected with an external production computer through data lines.
5. The mouse housing injection sprue processing apparatus of claim 2, wherein: The upper side of the rotating table (2) is fixed with an air pump (8) at the center position, wherein the output end of the air pump (8) is fixed with a gas delivery main pipe (9), and the other end of the gas delivery main pipe (9) is fixed with a plurality of gas delivery branch pipes (10); the other end of each gas delivery branch pipe (10) is fixed with a corresponding clamping plate (32) through an electromagnetic valve (11), wherein the air pump (8) and the electromagnetic valve (11) are electrically connected with an external production computer through data lines.