Decorative panel film pasting bubble removing device
By designing a bubble removal device for decorative panel film application, the device uses pressure rollers to repeatedly squeeze and remove bubbles between the film and the panel, solving the problem of low efficiency in traditional manual removal, improving processing efficiency, protecting the panel, and reducing costs.
Patent Information
- Application Number
- CN202520472771.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-03-18
AI Technical Summary
During the application of film to decorative panels, air bubbles can easily form between the film and the panel, resulting in low application quality and efficiency. Traditional manual methods for removing air bubbles are also inefficient.
A device for removing air bubbles when applying decorative panel film has been designed, including a loading seat, a pressing drive, a pressure plate, a film scraping mechanism, and a worktable. The device uses a pressure roller to repeatedly squeeze the film to remove air bubbles. Combined with protective pads and guide grooves, the device ensures stable movement of the pressure roller and effective air bubble removal.
It enables rapid batch removal of air bubbles, improves the processing efficiency of decorative panels, reduces production costs, and protects the panels from damage.
Smart Images

Figure CN223812335U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to decorative panel processing technical field, especially a kind of decorative panel film bubble removing device. BACKGROUND
[0002] Electric appliance decorative panel film is a kind of common surface treatment process, mainly used to improve the appearance quality of electric appliance product, protect panel from scratching or corrosion. But when film is pasted to panel, since film is generally soft film, bubble is easily generated in the gap between film and panel, which seriously affects film pasting quality and efficiency. But the efficiency of traditional manual scraper bubble removing mode is low. UTILITY MODEL CONTENT
[0003] The utility model aims at providing a kind of decorative panel film bubble removing device, can quickly batchly process the bubble after panel film pasting, improve panel processing efficiency.
[0004] To achieve the above-mentioned utility model purposes, the utility model provides a kind of decorative panel film bubble removing device, including loading seat, material pressing driving part, pressing plate, film scraping mechanism and workbench;
[0005] The loading seat is provided with loading groove;Material pressing driving part is located above the loading seat through the workbench, the material pressing driving part is connected with the pressing plate, the bottom of the pressing plate is provided with protective pad, and the protective pad is located between the pressing plate and the loading seat;
[0006] The film scraping mechanism is located below the loading groove, and the film scraping mechanism includes moving block, support base, compression roller, film scraping lifting cylinder and film scraping movement driving part,
[0007] The moving block is connected with the film scraping movement driving part, the compression roller is connected with the film scraping lifting cylinder through the support base, and the film scraping lifting cylinder is connected to the top of the moving block;The support base includes fixed plate and two connecting frames, two connecting frames are respectively arranged at both ends of the fixed plate, and the compression roller is connected between two connecting frames;The connecting frame is trapezoidal structure.
[0008] As a further improvement of the utility model, the workbench is provided with linear guide rail, and the pressing plate is connected with the linear guide rail.
[0009] As a further improvement of the utility model, the workbench is provided with transparent protective cover, and the compression roller and the film scraping lifting cylinder are located in the transparent protective cover.
[0010] As a further improvement of the utility model, the loading groove is provided with profiled material clamping plate, the profiled material clamping plate is provided with mounting hole, and the profiled material clamping plate is connected to the loading seat through the mounting hole.
[0011] As a further improvement of the utility model, the film scraping lifting cylinder is connected with a connecting plate, the fixing plate is provided with an adjusting groove, and a first fastener detachably fixes the fixing plate on the connecting plate through the adjusting groove.
[0012] Further, two fastening plates are arranged on the two sides of the connecting plate, the fastening plates are provided with threaded holes, the supporting seat is located between the two fastening plates, and a second fastener passes through the threaded holes and abuts against the supporting seat.
[0013] As a further improvement of the utility model, the compression roller is an anti-static compression roller.
[0014] As a further improvement of the utility model, the workbench is provided with a guide groove, and the moving block is connected with the guide groove.
[0015] The bubble removing device for the decorative panel film pasting device is characterized in that: the panel with the pasted film is placed on the loading groove, the film of the panel faces downward, the pressing material driving element can be an existing cylinder, the pressing plate is pressed downward by the pressing material driving element, the panel is tightly pressed on the loading seat by the pressing plate, and the panel is prevented from being displaced, the protective pad can be a soft rubber material, the panel is prevented from being pressed by replacing the contact between the pressing plate and the panel, the compression roller is lifted by the film scraping lifting cylinder, the compression roller tightly contacts the film in the upper loading groove, the film scraping moving driving element can be an existing screw rod transmission assembly, the reciprocating movement of the moving block is realized, the compression roller reciprocally scrapes and extrudes the film, and the bubbles between the film and the panel are removed.
[0016] Compared with the prior art, the bubble removing device for the decorative panel film pasting device has the advantages that:
[0017] The structure is simple, the manufacturing cost is low, the bubbles between the film and the panel are quickly extruded through repeated extrusion of the compression roller, and the processing efficiency of the production line is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 FIG. 1 is a structural schematic view of a bubble removing device for a decorative panel film pasting device according to the present application;
[0019] Figure 2 FIG. 2 is a structural schematic view of a loading seat;
[0020] Figure 3 FIG. 3 is a structural schematic view of a film scraping mechanism. DETAILED DESCRIPTION
[0021] The specific embodiments of the present application will be further described in detail below with reference to the accompanying drawings.
[0022] As Figures 1-2As shown in the utility model, a kind of decorative panel film pasting bubble removing device, including loading seat 1, material pressing driving element 2, pressing plate 3, membrane scraping mechanism 4, and workbench 5;
[0023] Loading seat 1 is equipped with loading groove 11;Material pressing driving element 2 is located above loading seat 1 by workbench 5, material pressing driving element 2 is connected with pressing plate 3, the bottom of pressing plate 3 is equipped with protective pad 31, protective pad 31 is located between pressing plate 3 and loading seat 1;
[0024] Membrane scraping mechanism 4 is located below loading groove 11, as shown in the utility model, Figure 3 As shown, membrane scraping mechanism 4 includes moving block 41, support base 42, compression roller 43, membrane scraping lifting cylinder 47 and membrane scraping moving driving element 44,
[0025] Moving block 41 is connected with membrane scraping moving driving element 44, compression roller 43 is connected with membrane scraping lifting cylinder 47 through support base 42, and membrane scraping lifting cylinder 47 is connected at the top of moving block 41;Support base 42 includes fixed plate 421 and two connecting frames 422, two connecting frames 422 are respectively arranged at both ends of fixed plate 421, and compression roller 43 is connected between two connecting frames 422;Connecting frame 422 is trapezoidal structure. Among them, the connecting frame 422 of trapezoidal structure can further improve the connection strength of compression roller 43, and reduce the shaking of compression roller 43 when scraping membrane.
[0026] The utility model discloses a kind of decorative panel film pasting bubble removing device, panel 6 with pasting membrane piece is placed on loading groove 11, the membrane piece of panel 6 is downward, material pressing driving element 2 can be existing cylinder, material pressing driving element 2 presses down pressing plate 3, and panel 6 is tightly pressed in loading seat 1 by pressing plate 3, to avoid panel 6 displacement, wherein, protective pad 31 can be soft rubber material, instead of pressing plate 3 and panel 6 contact, to avoid panel 6 being pressed injury;Membrane scraping lifting cylinder 47 makes compression roller 43 rise, and compression roller 43 is tightly attached to the membrane piece in the upper loading groove 11, and membrane scraping moving driving element 44 can be existing screw rod transmission assembly, to realize the reciprocating movement of moving block 41, and compression roller 43 reciprocating scraping membrane piece, remove the bubble between membrane piece and panel 6. After removing bubble, compression roller 43 is reset by membrane scraping lifting cylinder 47, and pressing plate 3 is reset by material pressing driving element 2, to facilitate discharging.
[0027] Workbench 5 is equipped with linear guide rail 52, and pressing plate 3 is connected with linear guide rail 52, so that pressing plate 3 always keeps vertical lifting along linear guide rail 52, to ensure the material pressing effect of pressing plate 3.
[0028] Workbench 5 is equipped with transparent protective cover 51, and compression roller 43 and membrane scraping lifting cylinder 47 are located in transparent protective cover 51, so that transparent protective cover 51 can protect operator, to avoid hand being pinched by compression roller 43, and transparent cover body is convenient for operator to observe the membrane scraping state of compression roller 43.
[0029] The loading groove 11 is provided with a profiled clamping plate 12, the profiled clamping plate 12 is provided with a mounting hole 13, and the profiled clamping plate 12 is connected to the loading seat 1 through the mounting hole 13. According to different shapes of the panel, the appropriate profiled clamping plate 12 can be selected to adapt to the positioning requirements of different panels, and the existing fastening screws are used to quickly disassemble and assemble the profiled clamping plate 12 through the mounting hole 13.
[0030] The scraping membrane lifting cylinder 47 is connected with a connecting plate 471, the fixing plate 421 is provided with an adjusting groove 423, and the first fastener 424 detachably fixes the fixing plate 421 on the connecting plate 471 through the adjusting groove 423. In order to adapt to panels of different shapes and sizes, the position of the fixing plate 421 can be quickly adjusted through the adjusting groove 423, that is, the position of the compression roller 43 is adjusted, so that the compression roller 43 is always located in the middle area of the panel membrane, and the bubble removal effect is enhanced.
[0031] Both sides of the connecting plate 471 are provided with two fastening plates 45, the fastening plates 45 are provided with threaded holes 451, the support seat 42 is located between the two fastening plates 45, and the second fastener 46 passes through the threaded hole 451 and abuts against the support seat 42. Before the position of the fixing plate 421 is adjusted, the second fastener 46 is loosened, and after the position of the fixing plate 421 is adjusted, the second fastener 46 is screwed and abuts against the side wall of the fixing plate 421, so that the positioning effect of the support seat 42 is enhanced, and the support seat 42 is prevented from shaking or shifting during the scraping of the compression roller 43, thereby affecting the bubble removal effect.
[0032] The compression roller 43 is preferably an anti-static compression roller, which can prevent static adsorption between the conventional compression roller and the membrane.
[0033] The workbench 5 is provided with a guide groove 53, the moving block 41 is connected with the guide groove 53, and the guide groove 53 plays a guiding role on the moving block 41, so that the compression roller 43 always reciprocates and quickly scrapes the membrane within a suitable range.
[0034] The above has specifically described the preferred embodiments of the utility model, but the utility model is not limited to the embodiments, and those skilled in the art can make various equivalent modifications or replacements without departing from the spirit of the utility model, and these equivalent modifications or replacements are all included in the range defined by the claims of the present application.
Claims
1. A bubble removing device for a decorative panel film, characterized by, The device comprises a loading seat, a pressing driving element, a pressing plate, a film scraping mechanism and a workbench. The loading seat is provided with a loading groove. The pressing driving element is above the loading seat through the workbench. The film scraping mechanism is below the loading groove.
2. The bubble removing device for a decorative panel film according to claim 1, wherein The workbench is provided with a linear guide rail.
3. The bubble removing device for a decorative panel film according to claim 1, wherein The workbench is provided with a transparent protective cover.
4. The bubble removing device for a decorative panel film according to claim 1, wherein The loading groove is provided with a profiled clamping plate.
5. The bubble removing device for a decorative panel film according to claim 1, wherein The film scraping lifting cylinder is connected with a connecting plate.
6. The bubble removing device for a decorative panel film according to claim 5, wherein The connecting plate is provided with two fastening plates.
7. The bubble removing device for a decorative panel film according to claim 1, wherein The pressing roller is an anti-static pressing roller.
8. The bubble removing device for a decorative panel film according to claim 1, wherein The workbench is provided with a guide groove.