Ultra-thin carbon fiber plate

Abstract

The utility model relates to the technical field of carbon fiber plates, in particular to an ultra-thin carbon fiber plate which comprises a forming die and a carbon fiber plate main body formed in the forming die, and the carbon fiber plate main body is composed of a plurality of carbon fiber composites. The carbon fiber complex comprises a blended fabric layer arranged on the lower layer and a carbon fiber net tire arranged on the upper surface of the blended fabric layer, the blended fabric layer is formed by weaving carbon fiber woven filaments and titanium filaments in a mixed mode, curing glue is arranged on the carbon fiber plate body, a bottom plate is fixedly installed at the bottom of the forming mold, and a supporting frame is fixedly installed on the upper surface of the bottom plate; two first air cylinders are installed on a top plate body of the supporting frame, a lower pressing plate is arranged at the tail ends of telescopic shafts of the two first air cylinders, a plurality of ejection holes are formed in the bottom wall of the forming cavity, an ejection plate is fixedly installed at the tail ends of telescopic shafts of second air cylinders, and a plurality of ejection rods are fixedly installed on the upper surface of the ejection plate. The utility model has the advantages of thinner thickness and higher strength, and is not easy to damage.

Description

TECHNICAL FIELD

[0001] The utility model relates to carbon fiber plate technical field, specifically, relate to a kind of ultra-thin carbon fiber plate. BACKGROUND

[0002] Carbon fiber plate as a kind of high-performance composite material, because of its high strength, corrosion resistance, shock resistance, impact resistance and other excellent characteristics, in aerospace, military equipment, medical devices, home decoration, building reinforcement and many other fields have been widely used;In recent years, with the continuous progress of carbon fiber preparation process, the types and performance of carbon fiber plate are also expanding and improving, among which ultra-thin carbon fiber plate is concerned due to its unique advantages.

[0003] Carbon fiber plate is cured in mold after carbon fiber is impregnated with resin, and the traditional carbon fiber plate usually has a certain thickness to provide sufficient strength and stiffness;However, in some specific application scenarios, such as decorative panels, reinforcement materials, etc., a carbon fiber plate with high strength and light and thin characteristics is needed, i.e. ultra-thin carbon fiber plate.

[0004] Ultra-thin carbon fiber plate refers to carbon fiber plate material with a thickness of about 0.4mm, which is processed by special process using single or multiple layers of carbon fiber prepreg;Due to the high strength and high modulus of carbon fiber, ultra-thin carbon fiber plate still has excellent mechanical properties while maintaining lightness;In addition, ultra-thin carbon fiber plate also has good flexibility and corrosion resistance, and can adapt to various complex environments and application scenarios.

[0005] However, most of the carbon fiber plates on the market mainly rely on the internal carbon fiber to resist fracture, and the carbon fiber material is relatively single, generally in grid shape, which is prone to deformation after being stressed at the side edge, and the thickness of the external curing glue of most carbon fiber plates on the market is relatively thick in order to protect the internal carbon fiber while ensuring strength, resulting in a relatively thick carbon fiber plate, which cannot meet the requirements of overall strength and stiffness while ensuring thin thickness. In view of this, we propose an ultra-thin carbon fiber plate. Utility model content

[0006] The utility model aims at providing an ultra-thin carbon fiber plate to solve the defects in the above background technology.

[0007] To achieve the above object, the utility model provides the following technical scheme:

[0008] An ultra-thin carbon fiber plate comprises a forming die and a carbon fiber plate body formed in the forming die, the carbon fiber plate body is composed of a plurality of carbon fiber composites stacked with each other, the carbon fiber composite comprises a mixed fabric layer arranged in a lower layer and a carbon fiber web arranged on the upper surface of the mixed fabric layer, the mixed fabric layer is woven by mixing carbon fiber filaments and titanium filaments, and the carbon fiber plate body is provided with a cured glue.

[0009] Preferably, the mixed fabric layer is arranged between two adjacent carbon fiber webs, the cured glue is integrally formed on the carbon fiber plate body, and the thickness of the carbon fiber plate body is less than 0.3 mm.

[0010] Preferably, the forming die is provided with a forming chamber in communication with the outside at the top, and the carbon fiber plate body is arranged in the forming chamber.

[0011] Preferably, the bottom of the forming die is fixedly provided with a bottom plate, the upper surface of the bottom plate is fixedly provided with a support frame, the top plate body of the support frame is fixedly provided with two first air cylinders which are symmetrical with each other, the telescopic shafts of the two first air cylinders are provided with lower pressing plates at the ends, and the lower pressing plates are slidably connected with the forming chamber.

[0012] Preferably, the bottom wall of the forming chamber is provided with a plurality of material feeding holes in communication with the outside, the bottom plate is provided with a second air cylinder below, the telescopic shaft of the second air cylinder is fixedly provided with a top plate at the end, the upper surface of the top plate is fixedly provided with a plurality of top ejection rods arranged in a vertical manner, and the top ejection rods are slidably connected with the material feeding holes.

[0013] Preferably, the size of the top ejection rod is matched with the size of the material feeding hole, and the height of the top ejection rod is greater than the depth of the forming chamber.

[0014] Preferably, the bottom surface of the bottom plate is fixedly provided with a plurality of support legs arranged in a matrix manner, and the height of the support leg is greater than 60 cm.

[0015] Preferably, the telescopic shaft of the first air cylinder is fixedly provided with a steel plate at the end, and the lower pressing plate is fixedly arranged on the bottom surface of the two steel plates.

[0016] Compared with the prior art, the beneficial effects of the present application are:

[0017] 1. The utility model discloses a carbon fiber weaving silk and titanium silk cross -woven are set up, and the mutual traction between fiber weaving silk and titanium silk, titanium silk and fiber weaving silk are not easy to break, simultaneously, titanium silk can keep certain hardness, can improve the anti -tension strength as a whole, in addition, the blended fabric layer and carbon fiber net tire also show layer -by -layer alternative layering, can further improve the hardness, not easy to damage, finally, a plurality of carbon fiber composite is protected inside through solidification glue, can play the effect of improving strength and protection inside, because the overall thickness is thin, can reach under the premise of guaranteeing the thickness is thin, the strength and rigidity of whole meet the effect of the requirement.

[0018] 2. The utility model discloses a forming die is set up, cooperation first air cylinder drives the downward movement of lower pressing plate, can carry out the lower pressing solidification operation to carbon fiber plate main part in forming chamber, through the setting of second air cylinder and ejector rod, can to the carbon fiber plate main part of solidification to the outward ejection and unloading operation. ACCURATE DRAWINGS

[0019] Figure 1 It is the overall structure schematic diagram of the utility model;

[0020] Figure 2 It is the partial structure schematic diagram of the utility model;

[0021] Figure 3 It is the structure schematic diagram of carbon fiber plate main part of the utility model;

[0022] Figure 4 It is the structure schematic diagram of carbon fiber composite of the utility model;

[0023] Figure 5 It is the cross -sectional view of blended fabric layer of the utility model;

[0024] The meaning of each reference numeral in the drawing is as follows:

[0025] 1, forming die, 10, forming chamber, 11, top hole;

[0026] 2, carbon fiber plate main part, 20, carbon fiber composite, 201, blended fabric layer, 2011, carbon fiber weaving silk, 2012, titanium silk, 202, carbon fiber net tire, 21, solidification glue;

[0027] 3, bottom plate, 30, support leg, 31, support frame, 32, first air cylinder, 33, steel plate, 34, lower pressing plate, 35, second air cylinder, 36, top plate, 361, ejector rod. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0029] Please refer to Figures 1-5 The present application provides a technical solution: an ultrathin carbon fiber plate, comprising a forming die 1 and a carbon fiber plate body 2 formed in the forming die 1, the carbon fiber plate body 2 is composed of a plurality of carbon fiber composites 20 stacked with each other, the carbon fiber composite 20 comprises a mixed fabric layer 201 arranged on the lower layer and a carbon fiber mesh tire 202 arranged on the upper surface of the mixed fabric layer 201, the mixed fabric layer 201 is between two adjacent carbon fiber mesh tires 202, the mixed fabric layer 201 is woven by mixing carbon fiber filaments 2011 and titanium filaments 2012, the carbon fiber plate body 2 is provided with a curing glue 21, the curing glue 21 is integrally formed on the carbon fiber plate body 2, the thickness of the carbon fiber plate body 2 is less than 0.3mm, the carbon fiber filaments 2011 and the titanium filaments 2012 are not easy to break, and the titanium filaments 2012 can ensure a certain hardness, cooperate with the curing glue 21 soaked in the inside and solidified and formed, and ensure that the overall strength is higher and is not easy to be damaged.

[0030] In the embodiment, the thickness of the mixed fabric layer 201 is between 0.08mm and 0.1mm, and the thickness of the carbon fiber mesh tire 202 is between 0.035mm and 0.06mm, so that the prepared carbon fiber plate body 2 can meet the requirements of ultrathin size.

[0031] In the embodiment, the forming die 1 is provided with a forming chamber 10 which is connected with the outside at the top, and the carbon fiber plate body 2 is located in the forming chamber 10, for curing and forming operation in the forming chamber 10.

[0032] Specifically, the bottom of the forming die 1 is fixedly installed with a bottom plate 3, the upper surface of the bottom plate 3 is fixedly installed with a support frame 31, the top plate body of the support frame 31 is fixedly installed with two first air cylinders 32 which are symmetrical with each other, the telescopic shafts of the two first air cylinders 32 are provided with a lower pressing plate 34, the lower pressing plate 34 is slidably connected between the forming chamber 10, and the lower pressing plate 34 realizes the lower pressing and curing operation.

[0033] Further, the bottom wall of the forming chamber 10 is provided with a plurality of top material holes 11 connected with the outside, the bottom plate 3 is provided with a second cylinder 35 below, the telescopic shaft end of the second cylinder 35 is fixedly installed with a top plate 36, a plurality of ejection rods 361 arranged vertically are fixedly installed on the upper surface of the top plate 36, the ejection rod 361 is located in the top material hole 11 and is in sliding connection with the top material hole 11; the size of the ejection rod 361 is matched with the size of the top material hole 11, the height of the ejection rod 361 is greater than the depth of the forming chamber 10, so that the carbon fiber plate body 2 can be ejected out of the forming chamber 10 for unloading.

[0034] In addition, a plurality of support legs 30 arranged in a matrix are fixedly installed on the bottom surface of the bottom plate 3, the height of the support leg 30 is greater than 60cm, and the support operation is realized by using the support leg 30.

[0035] It is worth noting that the telescopic shaft end of the first cylinder 32 is fixedly installed with a steel plate 33, and the lower pressing plate 34 is fixedly installed on the bottom surface of the two steel plates 33 through a plurality of fastening screws, so as to facilitate the fixed installation operation.

[0036] In use of the ultra-thin carbon fiber plate, the carbon fiber yarn 2011 and the titanium wire 2012 are mixed and woven to obtain a blended fabric layer 201, a plurality of blended fabric layers 201 and a carbon fiber net 202 are laid according to a layer-by-layer alternating laying method to obtain a carbon fiber composite 20, the plurality of carbon fiber composites 20 are stacked together, the plurality of carbon fiber composites 20 are needled multiple times to obtain a carbon fiber composite 20 needle piece, the carbon fiber composite 20 needle piece is placed in a vacuum impregnation bag for impregnation treatment, and then the carbon fiber plate body 2 with glue liquid is placed in the forming chamber 10, the first cylinder 32 is started and works, the telescopic shaft of the first cylinder 32 is elongated to drive the lower pressing plate 34 to press on the carbon fiber plate body 2 for forming and curing operation, the glue liquid after curing forms a cured glue 21, after complete forming, the telescopic shaft of the first cylinder 32 is shortened to drive the lower pressing plate 34 to move upward, the second cylinder 35 is started and works, the telescopic shaft of the second cylinder 35 is elongated to drive the ejection rod 361 to move upward, and the carbon fiber plate body 2 is ejected out of the forming chamber 10 for unloading.

[0037] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. An ultra-thin carbon fiber sheet, comprising a molding die (1) and a carbon fiber sheet body (2) formed within the molding die (1), characterized in that: The carbon fiber plate body (2) is composed of multiple stacked carbon fiber composites (20). The carbon fiber composite (20) includes a blended fabric layer (201) disposed on the lower layer and a carbon fiber mesh (202) disposed on the upper surface of the blended fabric layer (201). The blended fabric layer (201) is woven from a mixture of carbon fiber filaments (2011) and titanium wires (2012). The carbon fiber plate body (2) is provided with a curing adhesive (21).

2. The ultra-thin carbon fiber plate according to claim 1, characterized in that: The blended fabric layer (201) is located between two adjacent carbon fiber mesh layers (202), and the curing adhesive (21) is integrally formed on the carbon fiber plate body (2). The thickness of the carbon fiber plate body (2) is less than 0.3 mm.

3. The ultra-thin carbon fiber plate according to claim 1, characterized in that: The molding mold (1) is provided with a molding chamber (10) whose top is connected to the outside, and the carbon fiber plate body (2) is located in the molding chamber (10).

4. The ultra-thin carbon fiber plate according to claim 3, characterized in that: The bottom of the molding mold (1) is fixedly installed with a base plate (3), and a support frame (31) is fixedly installed on the upper surface of the base plate (3). Two symmetrical first cylinders (32) are fixedly installed on the top plate of the support frame (31). A lower pressure plate (34) is provided at the end of the telescopic shaft of the two first cylinders (32). The lower pressure plate (34) is slidably connected to the molding chamber (10).

5. The ultra-thin carbon fiber plate according to claim 4, characterized in that: The bottom wall of the molding chamber (10) is provided with a plurality of top material holes (11) that communicate with the outside. A second cylinder (35) is provided below the bottom plate (3). A top plate (36) is fixedly installed at the end of the telescopic shaft of the second cylinder (35). A plurality of vertically arranged ejector rods (361) are fixedly installed on the upper surface of the top plate (36). The ejector rods (361) are located in the top material holes (11) and are slidably connected to the top material holes (11).

6. The ultra-thin carbon fiber plate according to claim 5, characterized in that: The dimensions of the ejector rod (361) are adapted to the dimensions of the ejector hole (11), and the height of the ejector rod (361) is greater than the depth of the molding chamber (10).

7. The ultra-thin carbon fiber plate according to claim 4, characterized in that: Multiple support legs (30) arranged in a matrix are fixedly installed on the bottom surface of the base plate (3), and the height of the support legs (30) is greater than 60cm.

8. The ultra-thin carbon fiber plate according to claim 4, characterized in that: A steel plate (33) is fixedly installed at the end of the telescopic shaft of the first cylinder (32), and the lower pressure plate (34) is fixedly installed on the bottom surface of the two steel plates (33).

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