Material distribution device for brake assembly production feeding

Abstract

The utility model relates to a motorcycle hand brake distributing device, in particular to a feeding distributing device for brake assembly production, which comprises a placing seat, and a suction pump is arranged on one side of the placing seat. The guiding and distributing mechanism is used for detecting and distributing the brake assembly and is arranged on one side of the placing seat; wherein the guide material distribution mechanism comprises two limiting frames arranged on the surface of the placing seat, the two limiting frames are provided with limiting detection assemblies, and a material distribution assembly is arranged on one side of the material suction pump; the brake linings can be placed in the stacking channel formed by the limiting frame in batches, the material suction pump moves along the set path of the placing base under the driving of the material distribution assembly, sucks the brake linings one by one and sends the brake linings to the assembly station, and when the limiting detection assembly recognizes that excess materials in the stacking channel are insufficient or empty, material supplementing reminding can be sent to prompt timely supplementing. And the problems of empty suction or assembly beat interruption and the like are avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to motorcycle hand brake cloth device, especially a kind of cloth device for brake assembly production feeding. BACKGROUND

[0002] Motorcycle hand brake is important component of whole vehicle braking system, its assembly is usually composed of brake lining, spring, bracket, friction hook, gland and multiple parts, these components need to be positioned, pressed, clamped or riveted in assembly line sequentially, in this process, the cloth device of feeding link becomes one of key interface modules;

[0003] As shown in reference example "a kind of automatic feeding device for automobile brake pad processing" announcement number "CN219296601U", when the suction cup moves to the upper end of the steel plate, the suction cup contacts the steel plate, starts the air pump, the steel plate is adsorbed by the suction cup, the steel plate is carried, the moving end of the air cylinder is withdrawn, the steel plate returns to the original position, the hollow plate moves down, the air pump can stop working at this time, so that the steel plate is stacked on the top of the placing plate, it is convenient to carry the steel plate, the steel plate can also be transported to the processing place by the air pump and the suction cup, and feeding is completed;

[0004] The existing cloth feeding device is difficult to replenish when the brake lining is gradually taken out, which can cause problems such as empty taking at assembly end, and further affect subsequent production line rhythm and cloth stability.

[0005] Therefore, a cloth device for brake assembly production feeding is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing a cloth device for brake assembly production feeding to solve the above problems, which improves the problems of the existing cloth feeding device, such as difficult to replenish when the brake lining is gradually taken out, easy to cause problems such as empty taking at assembly end, and further affect subsequent production line rhythm and cloth stability.

[0007] The utility model discloses a kind of cloth devices for brake assembly production feeding, including: placing seat, the one side of placing seat is provided with suction pump;Guiding cloth mechanism, for detecting cloth to brake assembly The guiding cloth mechanism is arranged on the one side of placing seat;Wherein, the guiding cloth mechanism includes two limit frame being arranged on the surface of placing seat, two The limit frame is provided with limit detection component, and the one side of suction pump is provided with cloth component, in use process, brake lining can be batched into the material stacking passage formed by limit frame, suction pump moves along the path set by placing seat under the drive of cloth component, and brake lining is taken one by one and sent to assembly station, when limit detection component identifies that the remaining material in material stacking passage is insufficient or has been taken empty, can send replenishment prompt, prompt timely supplement, avoid empty suction or assembly rhythm interruption and other problems.

[0008] Preferably, the limit detection component includes a guide rod fixedly installed on one side of the placing seat, two connecting blocks are slidingly installed on the surface of the guide rod, the two connecting blocks are respectively arranged on one side of the two limit frames, two extrusion springs are fixedly installed on the sides of the two connecting blocks away from each other, the other ends of the two extrusion springs are fixedly connected with the guide rod, after the brake lining is placed in the material stacking passage between the two limit frames, the brake lining is effectively limited and guided by the limit frame, to avoid scattered accumulation.

[0009] Preferably, the limit frame is in the shape of a circular arc, a guide plate is fixedly installed on the top of the limit frame, and the top side of the guide plate is in the shape of an inclined surface. When the brake lining is placed into the cloth passage from above, the position of the brake lining can be guided by the inclined surface structure of the guide plate on the top of the two limit frames to improve the smoothness of the discharging process.

[0010] Preferably, a movable plate is slidingly installed on the top of the placing seat, a pressure detector is fixedly installed in the placing seat, the movable plate is located on the top of the pressure detector, and the two limit frames are slidingly connected with the two connecting blocks. When the brake lining is sequentially placed into the material stacking passage formed by the two limit frames from the top, the gravity of the brake lining is transmitted to the movable plate below and acts on the pressure detector. The pressure change can be sensed in real time, and it can be judged whether the current amount of material reaches the replenishment threshold value, to ensure that a prompt is sent in time.

[0011] Preferably, a plurality of air springs are fixedly installed in the placing seat, and the other ends of the plurality of air springs are fixedly connected with the bottom of the movable plate. As the brake lining is gradually increased in the limit frame, the plurality of air springs can be compressed synchronously, to play a buffering supporting role and avoid that the pressure is concentrated on the pressure detector instantaneously.

[0012] Preferably, the cloth assembly comprises a first electric sliding rail fixedly installed on one side of the placing seat, and the output end of the first electric sliding rail is fixedly installed with a moving frame, and the moving frame is located on one side of the material suction pump, and the moving frame drives the material suction pump to perform vertical lifting operation through the first electric sliding rail.

[0013] Preferably, the cloth assembly further comprises a second electric sliding rail fixedly installed on one side of the moving frame, and the output end of the second electric sliding rail is fixedly connected with one side of the material suction pump, and the second electric sliding rail further endows the radial movement ability in the material guiding area, so that the material suction pump can form bidirectional linkage in the vertical and horizontal directions, and realizes multi-point positioning suction and accurate cloth distribution.

[0014] The utility model discloses the beneficial effect is:

[0015] 1, the brake pad can be put into the stacking channel formed by the limiting frame in batches, the material suction pump moves along the placing seat set path under the drive of the cloth assembly, and the brake pad is sucked one by one and sent to the assembly station, when the limiting detection assembly identifies that the remaining material in the stacking channel is insufficient or has been taken empty, can send the material supplementing prompt, and the timely supplement is prompted, and the problems such as empty suction or assembly beat interruption are avoided;

[0016] 2, when the brake pad is stacked in the limiting frame and gradually increases, drives the movable plate to press down, can simultaneously compress multiple air springs, plays the buffering support effect, avoids the instantaneous concentration of pressure on the pressure detector. ACCURACY

[0017] Figure 1 It is the main body structure schematic drawing of the utility model;

[0018] Figure 2 It is the guiding cloth mechanism structure schematic drawing of the utility model;

[0019] Figure 3 It is the placing seat and movable plate structure schematic drawing of the utility model;

[0020] Figure 4 It is the cloth assembly structure schematic drawing of the utility model.

[0021] In the drawing: 1, placing seat;2, material suction pump;3, guiding cloth mechanism;31, limiting frame;32, limiting detection assembly;321, guide rod;322, connecting block;323, extrusion spring;324, guide plate;325, movable plate;326, air spring;327, pressure detector;33, cloth assembly;331, first electric sliding rail;332, moving frame;333, second electric sliding rail. SPECIFIC IMPLEMENTATION

[0022] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.

[0023] In specific implementation, as shown in the drawings, Figures 1-4 A cloth device for brake assembly production feeding, comprising: a placing seat 1, one side of the placing seat 1 is provided with a suction pump 2; a guiding cloth mechanism 3, the guiding cloth mechanism 3 for detecting and feeding the brake assembly is arranged on one side of the placing seat 1; wherein the guiding cloth mechanism 3 comprises two limiting frames 31 arranged on the surface of the placing seat 1, the two limiting frames 31 are provided with a limiting detection assembly 32, one side of the suction pump 2 is provided with a cloth assembly 33. In the use process, brake linings can be put into the stacking channel formed by the limiting frame 31 in batches, the suction pump 2 moves along the path set by the placing seat 1 under the drive of the cloth assembly 33, and the brake linings are sucked one by one and sent to the assembly station. When the limiting detection assembly 32 identifies that the remaining material in the stacking channel is insufficient or has been taken out, a material supplement reminder can be sent to prompt timely supplement, so as to avoid problems such as empty suction or assembly beat interruption.

[0024] The existing motorcycle brake assembly cloth device usually comprises a placing seat 1, a suction pump 2, a guide rail or a limiting device, and the limiting detection assembly 32 only senses the material channel state through gravity induction without interfering with the part body and affecting the material taking efficiency. The cloth assembly 33 guides the suction pump 2 on the track to keep the consistency of the material taking beat and the running track, so the basic operation mode of the original cloth device will not be damaged.

[0025] As shown in the drawings, Figure 2 and Figure 3As shown, the limiting detection assembly 32 includes a guide rod 321 fixedly installed on one side of the placing seat 1, the surface of the guide rod 321 is slidingly installed with two connecting blocks 322, the two connecting blocks 322 are respectively arranged on one side of the two limiting frames 31, and the sides away from each other of the two connecting blocks 322 are fixedly installed with extrusion springs 323, and the other ends of the two extrusion springs 323 are fixedly connected with the guide rod 321. In use, when the batch brake lining is placed in the stacking channel between the two limiting frames 31, the part body will outwardly press the two connecting blocks 322, so that the two connecting blocks 322 slide outwardly along the guide rod 321, and the extrusion springs 323 are compressed and deformed at the same time. The brake lining is effectively limited and guided by the limiting frame 31, so as to avoid scattered accumulation. The limiting frame 31 is arranged in a circular arc shape, the top of the limiting frame 31 is fixedly installed with a guide plate 324, and the top side of the guide plate 324 is arranged in an inclined surface shape. When the brake lining is placed into the stacking channel from above, the position of the brake lining can be guided by the inclined surface structure of the top guide plate 324 of the two limiting frames 31, so as to effectively improve the smoothness and work efficiency of the discharging process.

[0026] The top of the placing seat 1 is slidingly installed with a movable plate 325, the inside of the placing seat 1 is fixedly installed with a pressure detector 327, the movable plate 325 is located at the top of the pressure detector 327, and the two limiting frames 31 are slidingly connected with the two connecting blocks 322. When the brake lining is sequentially placed into the stacking channel formed by the two limiting frames 31 from the top, the gravity is transmitted to the movable plate 325 below and acts on the pressure detector 327. The pressure detector 327 can sense the change of pressure in real time, and judge whether the current material quantity reaches the replenishment threshold value according to the change of pressure, so as to ensure that a prompt is sent in time. The inside of the placing seat 1 is fixedly installed with a plurality of air springs 326, and the other ends of the plurality of air springs 326 are fixedly connected with the bottom of the movable plate 325. When the brake lining is gradually increased and placed in the limiting frame 31, the movable plate 325 is pressed downward, and the plurality of air springs 326 are compressed at the same time, so as to play a buffering supporting role, and avoid that the pressure is concentrated on the pressure detector 327 at a moment.

[0027] As Figure 2 and Figure 4As shown, the cloth assembly 33 includes a first electric sliding rail 331 fixedly installed on one side of the placing seat 1, and the output end of the first electric sliding rail 331 is fixedly installed with a moving frame 332, the moving frame 332 is located on one side of the material suction pump 2, and the moving frame 332 drives the material suction pump 2 to perform vertical lifting operation through the first electric sliding rail 331, so that the material suction pump 2 realizes accurate positioning and height adjustment above the material stacking channel, thereby adapting to the brake pad suction under different height conditions, the cloth assembly 33 further includes a second electric sliding rail 333 fixedly installed on one side of the moving frame 332, and the output end of the second electric sliding rail 333 is fixedly connected with one side of the material suction pump 2, the first electric sliding rail 331 controls the material suction pump 2 to realize up-down lifting, and the second electric sliding rail 333 further endows the material suction pump 2 with radial movement ability in the material guiding area, so that the material suction pump 2 can form bidirectional linkage in the vertical and horizontal directions, realizes multi-point positioning suction and accurate cloth distribution, and adapts to the flexible material taking requirement under different stacking conditions of the brake pad.

[0028] In use, a plurality of motorcycle brake pads are put into the material stacking channel formed between the two limiting frames 31, the pads are naturally slid down and stacked at the bottom of the channel by gravity, the arc structure of the limiting frame 31 and the slope design of the top guide plate 324 can guide and limit the brake pads, ensure that they are stacked in order and stable, and avoid tilting and blocking, during the stacking process, the gravity of the pads is sequentially transmitted to the connecting block 322 connected with the pads in sliding mode, so that the connecting block 322 slides outward on the guide rod 321 and drives the movable plate 325 to press downward, thereby compressing the plurality of air springs 326 at the bottom and playing a buffering supporting role, at the same time, the movable plate 325 keeps in contact with the lower pressure detector 327, as the number of pads changes, the stress state of the movable plate 325 changes synchronously, and the pressure detector 327 can feedback the change trend of the stacking weight in real time, when the number of pads decreases to below the preset threshold, the pressure signal will trigger the system to remind to replenish materials, in the cloth distribution link, the material suction pump 2 is installed on the moving frame 332 and controlled to realize vertical lifting by the first electric sliding rail 331 in the cloth assembly 33, for adapting to the material taking requirement of different height positions, the second electric sliding rail 333 endows the material suction pump 2 with movement ability in the horizontal direction, so that it can perform left-right reciprocating cloth distribution operation in the material guiding area, after the material suction pump 2 completes accurate positioning under the linkage control of the two sliding rails, a single suction action is performed, and the brake pad is transferred to the subsequent assembly station.

[0029] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A cloth device for feeding in the production of a brake assembly, characterized in that, The utility model relates to a kind of brake assembly detection and distribution device, including: Placement seat (1), one side of the placement seat (1) is provided with suction pump (2); Guiding cloth mechanism (3) is used to detect cloth to the brake assembly, and the guiding cloth mechanism (3) is arranged on one side of placement seat (1); Wherein, the guiding cloth mechanism (3) includes two limit frames (31) arranged on the surface of placement seat (1), two limit frames (31) are provided with limit detection assembly (32), one side of the suction pump (2) is provided with cloth assembly (33).

2. The fabric device for producing a brake assembly according to claim 1, wherein: The limit detection assembly (32) includes guide rod (321) fixedly installed on one side of placement seat (1), the surface of the guide rod (321) is slidably installed with two connecting blocks (322), two connecting blocks (322) are respectively arranged on one side of two limit frames (31), and the side, away from each other of two connecting blocks (322), is fixedly installed with extrusion spring (323), and another end of two extrusion springs (323) is fixedly connected with guide rod (321).

3. The fabric device for producing a brake assembly according to claim 2, characterized in that: The limit frame (31) is arranged as circular arc shape, and the top of the limit frame (31) is fixedly installed with guide plate (324), and the top side of the guide plate (324) is arranged as inclined plane.

4. The fabric device for producing a brake assembly according to claim 2, wherein: The top of the placement seat (1) is slidably installed with movable plate (325), the inside of the placement seat (1) is fixedly installed with pressure detector (327), the movable plate (325) is located on the top of pressure detector (327), and two limit frames (31) are slidably connected with two connecting blocks (322).

5. The fabric device for producing a brake assembly according to claim 1, wherein: The inside of the placement seat (1) is fixedly installed with multiple air springs (326), and another end of multiple air springs (326) is fixedly connected with the bottom of movable plate (325).

6. The fabric device for producing a brake assembly according to claim 1, wherein: The cloth assembly (33) includes first electric slide rail (331) fixedly installed on one side of placement seat (1), and the output end of the first electric slide rail (331) is fixedly installed with moving frame (332), and the moving frame (332) is located on one side of suction pump (2).

7. The fabric device for producing a brake assembly according to claim 1, wherein: The cloth assembly (33) further includes second electric slide rail (333) fixedly installed on one side of moving frame (332), and the output end of the second electric slide rail (333) is fixedly connected with one side of suction pump (2).

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