Production mechanism of die-stripping-free composite heat-preservation fireproof plate

Abstract

The utility model relates to the technical field of production of composite heat-insulating fireproof plates, in particular to a production mechanism of a die-stripping-free composite heat-insulating fireproof plate, which comprises a lifting assembly and a rotating assembly, the lifting assembly comprises an upper supporting plate, a connecting base fixed to the middle position of the upper side face of the upper supporting plate, an air rod installed at the corner of the upper supporting plate, a lower supporting plate fixed to the telescopic end of the air rod through a fixing piece, and a support fixed to the lower side face of the lower supporting plate. The rotating assembly comprises a machine base, a gear ring movably arranged on the lower portion of the machine base, a gear in transmission connection with the gear ring through a chain, an installation plate fixed to the lower side face of the gear ring and a suction cup installed at the corner of the installation plate. The labor intensity of manual carrying is reduced, and the working efficiency is improved; and the rotating assembly enables the composite heat preservation fireproof plate to automatically rotate in the machining process, machining or inspection can be conveniently conducted from multiple angles, and the machining precision and quality are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to composite heat -preserving fireproof board production technical field, concretely is a kind of production mechanism of exempt from dismantling composite heat -preserving fireproof board. BACKGROUND

[0002] Exempt from dismantling composite heat -preserving fireproof board is a kind of building material that combines heat preservation, fire prevention and structural function, usually includes following several components: heat preservation layer, for providing good heat insulation performance, common material includes polystyrene board (EPS or XPS), rock wool board etc.;Fireproof protective layer, to enhance the fireproof performance of board, special fireproof material or coating will be added;Anti-cracking layer, to prevent cracks on the surface of board, usually adopt alkali-resistant glass fiber mesh cloth etc.;Bonding layer, to ensure that each layer of material can be firmly combined together.

[0003] Current composite heat -preserving fireproof board production mostly relies on manual operation, and a large number of manual intervention is needed from mold assembly to board demolding, which not only increases labor cost, but also easily leads to unstable product quality;Due to the limitation of manual operation, production cycle is long, and large-scale production needs cannot be met, which limits the expansion of enterprise capacity;In the production process, workers need to frequently carry heavy objects, especially the loading and unloading of large boards, which is a great test for workers' physical strength, and there are certain safety hazards;Manual operation cannot guarantee the quality consistency of each board, and problems such as size deviation and poor surface flatness may occur, which affects the performance of final product.

[0004] In view of the above problems, the utility model provides a kind of production mechanism of exempt from dismantling composite heat -preserving fireproof board, to solve the many drawbacks in traditional production process, improve production efficiency. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of production mechanism of exempt from dismantling composite heat -preserving fireproof board to solve the problem of low production and transport efficiency of existing composite heat -preserving fireproof board in the above background art.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of production mechanism of exempt from dismantling composite heat -preserving fireproof board, including lifting assembly, and the rotating assembly compatible with lifting assembly;

[0007] The lifting assembly includes upper branch plate, connecting seat fixed in the middle position of the upper side of upper branch plate, air rod installed in the corner of upper branch plate, lower branch plate fixed by fixing piece and the telescopic end of air rod, and bracket fixed on the lower side of lower branch plate;

[0008] The rotating assembly comprises a base fixed to the lower side of the support, a gear ring movably arranged at the lower part of the base, a gear connected with the gear ring through a chain transmission, a mounting plate fixed to the lower side of the gear ring, and a suction cup mounted at the corner of the mounting plate.

[0009] Preferably, a mounting hole is arranged at the middle position of the connecting seat, and an external support structure is arranged in the mounting hole.

[0010] Preferably, the rotating assembly further comprises a motor, and the output shaft of the motor is matched with the gear.

[0011] Preferably, a machine plate is fixed to the bottom of the motor, and the machine plate is fixed to the side of the support.

[0012] Preferably, the suction cup is a conical stepped structure, the suction cup is matched with an external vacuum pump, and the suction cup is adsorbed to the surface of the composite thermal insulation fireproof plate after demolding.

[0013] Preferably, the lower supporting plate is arranged in parallel below the upper supporting plate, and the air rod at the corner of the upper supporting plate is synchronously controlled.

[0014] Compared with the prior art, the utility model has the beneficial effects that:

[0015] 1. The automatic lifting of the composite thermal insulation fireproof plate is realized through the pneumatic control of the lifting assembly, the labor intensity of manual carrying is reduced, and the working efficiency is improved; the composite thermal insulation fireproof plate can be automatically rotated in the processing process through the motor driving of the rotating assembly, processing or inspection from multiple angles is facilitated, and the processing precision and quality are improved; the stability of the composite thermal insulation fireproof plate in the rotating and lifting process is ensured through the cooperation of the suction cup and the vacuum pump, and damage or influence on product quality caused by sliding of the plate is avoided.

[0016] 2. The balance of the lower supporting plate in the lifting and lowering process is ensured through the synchronous control of the air rod, plate deformation or damage caused by imbalance is avoided, and the finished product rate of the plate is improved; the efficient operation of the rotating assembly is realized through the transmission combination of the chain and the gear, mechanical wear is reduced, and the service life of the equipment is prolonged; the stability of the overall mechanism is enhanced through the fixation of the base and the support, the safety and reliability under high-speed operation are ensured; the conical stepped suction cup can better fit the surface of the composite thermal insulation fireproof plate, and the adsorption force is enhanced, so that the stability of the plate can be maintained even in a complex environment. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a schematic view of the upper part of the overall structure of the utility model;

[0018] Figure 2 It is a schematic view of the lower part of the overall structure of the utility model;

[0019] Figure 3 is the upper part of the transfer assembly in the utility model;

[0020] Figure 4 is the lower part of the transfer assembly in the utility model.

[0021] In the figure: 100, lifting assembly; 101, upper support plate; 102, connecting seat; 103, air rod; 104, lower support plate; 105, support; 106, fixing piece; 200, rotating assembly; 201, mounting plate; 202, suction cup; 203, motor; 204, machine plate; 205, gear; 206, chain; 207, gear ring; 208, machine base. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0023] EMBODIMENT

[0024] Please refer to Figures 1-4 , in the figure: the embodiment is a preferred embodiment in the technical scheme, a production mechanism of a composite heat-preservation fireproof board without disassembly of mold, comprising a lifting assembly 100 and a rotating assembly 200 matched with the lifting assembly 100; the lifting assembly 100 comprises an upper support plate 101, a connecting seat 102 fixed to the middle position of the upper side of the upper support plate 101, an air rod 103 installed at the corner of the upper support plate 101, a lower support plate 104 fixed to the telescopic end of the air rod 103 through a fixing piece 106, and a support 105 fixed to the lower side of the lower support plate 104; the rotating assembly 200 comprises a machine base 208 fixed to the lower side of the support 105, a gear ring 207 movably arranged at the lower part of the machine base 208, a gear 205 connected in transmission with the gear ring 207 through a chain 206, a mounting plate 201 fixed to the lower side of the gear ring 207, and a suction cup 202 installed at the corner of the mounting plate 201.

[0025] Specifically, the rotating assembly 200 further comprises a motor 203, the output shaft of the motor 203 is matched with the gear 205, the motor 203 is fixed at the bottom with a machine plate 204, and the machine plate 204 is fixed to the side of the support 105.

[0026] Further, the mounting hole is arranged in the middle position of the connecting seat 102, an external support structure is arranged in the mounting hole, the suction cup 202 is a tapered stepped structure, the suction cup 202 is matched with an external vacuum pump, the suction cup 202 is adsorbed to the surface of the composite thermal insulation fireproof plate after demolding, and the lower supporting plate 104 is arranged below the upper supporting plate 101 in parallel and is synchronously controlled by the air cylinder 103 located at the corner of the upper supporting plate 101.

[0027] The production mechanism of the demoulding-free composite thermal insulation fireproof plate provided by the technical scheme realizes automatic lifting and rotation of the composite thermal insulation fireproof plate through the air cylinder 103 and the motor 203 transmission structure, so that the composite thermal insulation fireproof plate can be processed after demolding without manual intervention, the production efficiency and safety are improved, and the suction cup 202 is used in cooperation with the vacuum pump to ensure the stability of the plate during processing (the vacuum pump is used for air exhaust of the suction cup 202, which is a relatively common and mature structure, and the specific structure and installation of the vacuum pump are not limited here), and the specific description of the technical scheme is as follows:

[0028] In the lifting assembly 100, the upper supporting plate 101 serves as the basis of the whole lifting assembly 100 and is fixed with an external support through the connecting seat 102 to realize support and movement driving of the whole device; the air cylinder 103 is installed at each corner of the upper supporting plate 101 respectively and is retracted and extended through compressed air to realize lifting action, the air cylinders 103 work synchronously to ensure that the lower supporting plate 104 moves up and down stably; the fixing part 106 is used for firmly connecting the extension end of the air cylinder 103 with the lower supporting plate 104 to ensure that the air cylinder 103 can effectively drive the lower supporting plate 104 to lift, the lower supporting plate 104 moves up and down through the retraction and extension of the air cylinder 103, and the support 105 is used for installing the rotating assembly 200 to provide necessary support and positioning and moves synchronously with the lower supporting plate 104.

[0029] In the rotating assembly 200, the base 208 is the basic structure of the rotating assembly 200 and is used for active installation of the gear ring 207, when the motor 203 rotates, the gear 205 rotates, the chain 206 connects the gear 205 and the gear ring 207 and is used for transmitting power of the motor 203 to the gear ring 207 to realize rotating action, the mounting plate 201 is used for installing the suction cup 202, the mounting plate 201 also rotates with the rotation of the gear ring 207, the suction cup 202 is used for adsorbing the composite thermal insulation fireproof plate, the suction cup 202 is connected with an external vacuum pump and fixes the plate through vacuum adsorption force.

[0030] In use, the suction cups 202 firmly suck the plate material by the negative pressure provided by the vacuum pump, so as to ensure that the plate material is not dropped or displaced in the rotating process; when the composite thermal insulation fireproof plate needs to be lifted or lowered, the control system starts the air rod 103 to make it elongate or shorten, thereby driving the lower plate 104 to move up and down; when the plate material needs to be rotated, the control system starts the motor 203, the motor 203 transmits power through the gear 205, the chain 206 and the gear ring 207, so that the mounting plate 201 rotates, thereby driving the composite thermal insulation fireproof plate on the suction cup 202 to rotate.

[0031] The above is a further detailed description of the present application in combination with the specific embodiments, and cannot be deemed to limit the specific embodiments of the present application to these descriptions. For the ordinary skilled in the art to which the present application belongs, without departing from the concept of the present application, a number of simple deductions or substitutions can be made, which should be regarded as falling within the protection scope defined by the claims of the present application.

Claims

1. A production mechanism for a non-removable composite thermal insulation and fireproof board, comprising a lifting assembly (100) and a rotating assembly (200) adapted to the lifting assembly (100); characterized in that: The lifting assembly (100) includes an upper support plate (101), a connecting seat (102) fixed at the middle position of the upper side of the upper support plate (101), a gas rod (103) installed at the corner of the upper support plate (101), a lower support plate (104) fixed to the telescopic end of the gas rod (103) by a fixing member (106), and a bracket (105) fixed to the lower side of the lower support plate (104); The rotating assembly (200) includes a base (208) fixed to the lower side of the bracket (105), a gear ring (207) movably disposed on the lower part of the base (208), a gear (205) connected to the gear ring (207) via a chain (206), a mounting plate (201) fixed to the lower side of the gear ring (207), and a suction cup (202) mounted at the corner of the mounting plate (201).

2. The production mechanism for a non-removable composite thermal insulation and fireproof board according to claim 1, characterized in that: The connecting seat (102) has an installation hole in the middle, and an external support structure is installed through the installation hole.

3. The production mechanism for a non-removable composite thermal insulation and fireproof board according to claim 1, characterized in that: The rotating assembly (200) also includes a motor (203), the output shaft of which engages with a gear (205).

4. The production mechanism for a non-removable composite thermal insulation and fireproof board according to claim 3, characterized in that: The bottom of the motor (203) is fixed with a plate (204), and the plate (204) is fixed to the side of the bracket (105).

5. The production mechanism for a non-removable composite thermal insulation and fireproof board according to claim 1, characterized in that: The suction cup (202) has a conical stepped structure. The suction cup (202) is matched with an external vacuum pump, and the suction cup (202) is adsorbed onto the surface of the composite heat-insulating and fireproof board after demolding.

6. The production mechanism for a non-removable composite thermal insulation and fireproof board according to claim 1, characterized in that: The lower support plate (104) is arranged parallel to the lower support plate (101) and the gas spring (103) located at the corner of the upper support plate (101) is synchronously controlled.

Images