Wind power electric lifting device

Abstract

The utility model discloses a wind power electric lifting device which comprises a trumpet-shaped limiting support, a supporting bottom plate, a lifting platform and a lifting supporting structure, the supporting bottom plate is installed on the inner side of the trumpet-shaped limiting support, the lifting supporting structure is installed on the supporting bottom plate, the lifting platform is installed on the lifting supporting structure, and the lifting platform is installed on the lifting supporting structure. The utility model relates to the technical field of wind power electric maintenance, and in the aspect of portability, traditional wind power auxiliary lifting equipment is often very inconvenient to transport and move in a narrow wind power equipment space due to large volume and heavy weight. The device adopts a light and small design, can easily adapt to various wind power operation scenes, realizes quick transfer and deployment, not only reduces the cost of manual carrying, but also greatly reduces the time consumption, and remarkably improves the maneuverability and flexibility of field operation.

Description

TECHNICAL FIELD

[0001] The utility model relates to wind power electric maintenance technical field, concretely is wind power electric lifting device. BACKGROUND

[0002] In the field of wind power, with the continuous expansion of wind turbine scale and the continuous upgrading of technology, the requirement for equipment maintenance is also increasing. As a key component to ensure the stable operation of the unit, the replacement and installation of the yaw brake become more and more prominent in difficulty and importance.

[0003] The traditional replacement and installation method depends on manual cooperation with simple tools, and the operation process is complicated and inefficient. In the case of large volume and heavy weight of yaw brake, manual handling and installation not only consume a lot of time, but also easily cause safety risks due to improper operation, such as component falling, personnel fatigue operation leading to mistake, etc. These may seriously affect the stability of unit operation, even cause shutdown accident, and bring huge economic loss to enterprises.

[0004] At the same time, the lack of professional and efficient lifting tool makes it difficult to accurately position and control the maintenance operation, which cannot meet the growing demand for efficient maintenance. Under this background, it is urgent to develop a lifting device specially for wind power yaw brake in the field of wind power auxiliary equipment technology to realize the operation goal of saving time and labor, and then to ensure the safety and stability of unit operation, reduce the accident rate and improve the production efficiency. In view of this, the above problems are studied in depth, and the case is generated. INVENTION CONTENTS

[0005] In order to achieve the above purpose, the utility model realizes the following technical scheme: wind power electric lifting device, including: horn type limiting support, support bottom plate, lifting platform and lifting support structure, the support bottom plate is installed in the inner side of the horn type limiting support, the lifting support structure is installed on the support bottom plate, the lifting platform is installed on the lifting support structure, the lifting support structure contains: two pairs of lifting support blocks, two pairs of adsorption electromagnet, lifting limiting box, lifting limiting block, a pair of lifting screw rod, a pair of lifting screw pipe, lifting gear set, lifting drive machine, lifting block, lifting inner block, lifting rack, lifting auxiliary drive machine, lifting auxiliary gear, lifting slide set, lifting slide block set and lifting inner support block;

[0006] Two pairs of the lifting supporting blocks are installed on the horn-shaped limiting support, two pairs of the adsorption electromagnets are respectively installed on the two pairs of the lifting supporting blocks, the lifting limiting box is installed on the supporting bottom plate, the lifting back-shaped supporting block is installed on the inner side of the lifting limiting box, a pair of the lifting threaded rods are respectively inserted into the lifting limiting back-shaped block and the lifting limiting box through bearings, a pair of the lifting threaded pipes are inserted into the lifting back-shaped supporting block, and a pair of the lifting threaded pipes are respectively movably sleeved on a pair of the lifting threaded rods, the lifting gear set is sleeved on a pair of the lifting threaded rods, the lifting driving end of the lifting driving machine is connected to the lifting threaded rods, the lifting inner back-shaped block is installed on the lifting back-shaped supporting block, the lifting inner supporting block is movably inserted into the inner side of the lifting inner back-shaped block, the lifting slide set is installed on the inner side of the lifting inner back-shaped block, the lifting slide set is installed on the outer side of the lifting inner back-shaped block, and the lifting slide set is movably inserted into the telescopic lifting inner back-shaped block on the inner side of the lifting slide set, the lifting rack is installed on the lifting inner supporting block, the lifting auxiliary driving machine is installed on the lifting inner back-shaped block, the lifting auxiliary gear is installed on the driving end of the lifting auxiliary driving machine, and the lifting auxiliary gear is in gear meshing with the lifting rack.

[0007] Preferably, the two pairs of lifting supporting blocks are provided with back-shaped rubber blocks.

[0008] Preferably, the lifting limiting box and the lifting inner back-shaped block are provided with back-shaped expansion liquid capsules.

[0009] Preferably, the horn-shaped limiting support is provided with an electrorheological fluid tank and a liquid pumping pump.

[0010] Preferably, the lifting limiting box and the lifting back-shaped supporting block are provided with electromagnetic locks.

[0011] Preferably, the back-shaped expansion liquid capsule is provided with an electric current emitter.

[0012] Beneficial effects

[0013] The wind power electric lifting device has the following beneficial effects: in terms of portability, the traditional wind power auxiliary lifting equipment is very inconvenient to transport and move in narrow wind power equipment space due to its large size and heavy weight. The device is designed to be light and small, can easily adapt to various wind power operation scenes, realize rapid transfer and deployment, not only reduces the cost of manual carrying, but also greatly reduces the time consumption, and significantly improves the mobility and flexibility of on-site operation.

[0014] In terms of operational convenience, the prior art often involves complex mechanical structures and cumbersome operation processes, requiring professional personnel to invest a lot of time in debugging and operation. However, the device can be easily mastered by the operator after a short training through the simple electromagnetic attraction mechanism and lifting support structure control, greatly simplifying the operation process and reducing the risk of errors caused by complex operation, thereby significantly improving the work efficiency.

[0015] In terms of stability and precision, some existing lifting devices are prone to shaking and inaccurate positioning during lifting, which seriously affects the installation quality of the yaw brake and tooling. However, the electric lifting device of the present patent ensures stable connection with the platform through the strong attraction of the electromagnet, and the lifting support structure can realize high-precision lifting and lowering control, thereby effectively ensuring the precision of the yaw brake and tooling during installation and disassembly. This not only improves the overall installation quality and operational stability of wind power equipment, but also significantly reduces the incidence of equipment failure and accidents caused by improper installation, bringing higher economic benefits and safety protection to wind power enterprises. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The front view of the wind power electric lifting device is described in the present utility model.

[0017] Figure 2 The three-dimensional schematic view of the wind power electric lifting device is described in the present utility model.

[0018] Figure 3 For Figure 1 The local enlarged view of "A" in the middle.

[0019] In the figure: 1, horn type limiting support; 2, support bottom plate; 3, lifting platform; 4, lifting support block; 5, adsorption electromagnet; 6, lifting limiting box; 7, lifting limiting block; 8, lifting threaded rod; 9, lifting threaded tube; 10, lifting gear set; 11, lifting drive machine; 12, lifting return support block; 13, lifting inner return block; 14, lifting rack; 15, lifting auxiliary drive machine; 16, lifting auxiliary gear; 17, lifting slide set; 18, lifting slide block set; 19, lifting inner support block. DETAILED DESCRIPTION

[0020] Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative labor belong to the scope of protection of the present utility model.

[0021] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires. Appropriate controllers and encoders should be selected according to the actual situation to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control further.

[0022] Example

[0023] like Figures 1-3 As shown, the support base plate 2 is installed on the inner side of the horn-shaped limiting bracket 1, the lifting support structure is installed on the support base plate 2, and the lifting platform 3 is installed on the lifting support structure. The lifting support structure includes: two pairs of lifting support blocks 4, two pairs of adsorption electromagnets 5, a lifting limiting box 6, a lifting limiting loop block 7, a pair of lifting threaded rods 8, a pair of lifting threaded pipes 9, a lifting gear set 10, a lifting drive motor 11, a lifting loop support block 12, a lifting inner loop block 13, a lifting rack 14, a lifting auxiliary drive motor 15, a lifting auxiliary gear 16, a lifting slide rail set 17, a lifting slider set 18, and a lifting inner support block 19.

[0024] Specifically, two pairs of lifting support blocks 4 are installed on the horn-shaped limiting bracket 1, two pairs of adsorption electromagnets 5 are respectively installed on the two pairs of lifting support blocks 4, the lifting limiting box 6 is installed on the supporting base plate 2, the lifting loop support block 12 is installed on the inner side of the lifting limiting box 6, a pair of lifting threaded rods 8 are respectively inserted into the lifting limiting loop block 7 and the lifting limiting box 6 through bearings, a pair of lifting threaded tubes 9 are inserted into the lifting loop support block 12, and the pair of lifting threaded tubes 9 are respectively movably fitted onto the pair of lifting threaded rods 8, the lifting gear set 10 is fitted onto the pair of lifting threaded rods 8, the driving end of the lifting drive motor 11 is connected to the lifting threaded rods 8, and the lifting inner... A loop block 13 is installed on the lifting loop support block 12. The lifting inner support block 19 is movably inserted into the inner side of the lifting inner loop block 13. The lifting slide rail assembly 17 is installed on the inner side of the lifting inner loop block 13. The lifting slider assembly 18 is installed on the outer side of the lifting inner loop block 13, and the lifting slider assembly 18 is movably inserted into the inner side of the lifting slide rail assembly 17. A drive groove is provided on the telescopic lifting inner loop block 13. The lifting rack 14 is installed on the lifting inner support block 19. The lifting auxiliary drive motor 15 is installed on the lifting inner loop block 13. The lifting auxiliary gear 16 is installed on the drive end of the lifting auxiliary drive motor 15, and the lifting auxiliary gear 16 meshes with the lifting rack 14.

[0025] It should be noted that, in the above, for the wind power yaw brake in the replacement or tooling installation process in the face of positioning and height control problems, we designed a special lifting support structure. The structure can realize accurate control in the lifting process to ensure that the brake or tooling can be accurately installed to the predetermined position, thereby significantly improving the installation precision and work quality, and the electric lifting device is carefully carried to the specified position at the bottom of the equipment to be lifted. During the carrying process, the device needs to be kept horizontal and stable to avoid collision. Press the electromagnet switch. At this time, the electromagnet is quickly powered on to generate strong magnetic force and firmly adsorb on the metal surface of the work platform. Through the operation of the lifting drive machine 11, the lifting gear set 10 on the driving end of the lifting drive machine 11 is driven to rotate, and a pair of lifting threaded rods 8 on the lifting gear set 10 is rotated to drive the lifting threaded pipes 9 on the lifting threaded rods 8 to stably lift, thereby driving the lifting limit return blocks 7 on the lifting threaded pipes 9 to stably lift. Similarly, through the operation of the lifting auxiliary drive machine 15, the lifting auxiliary gear 16 on the driving end of the lifting auxiliary drive machine 15 is rotated to drive the lifting rack 14 on the lifting auxiliary gear 16 to stably lift. Through the cooperation of the gear and the rack and the cooperation of the threaded rod and the threaded pipe, stable and accurate lifting is realized. At the same time, through the lifting rack 14 on the lifting auxiliary drive machine 15, the lifting inner support block 19 is slowly pressed, and the lifting handle button is started. The electric adjustment lifting support structure lifting function is started.During the lifting process, the operator should pay attention to the lifting speed and position change of the lifting rod at all times, and realize accurate control through the fine adjustment of the handle, so that the lifting speed remains uniform and stable, avoiding rapid rise and fall, so that the lifting platform 3 driven by the lifting inner support block 19 can be lifted stably, and at the same time, the lifting limiting box 6 is limited by the horn-shaped limiting support 1, and the horn-shaped limiting support 1 is magnetically adsorbed and fixed by the two pairs of lifting support blocks 4 on the horn-shaped limiting support 1. The current variable fluid in the current variable fluid box is drained to the back-shaped expansion liquid bag through the liquid pump, the lifting back-shaped block and the lifting back-shaped support block 12 are expanded and extruded through the expansion of the back-shaped expansion liquid bag, and then the current variable fluid in the back-shaped expansion liquid bag is electrified to become hard through electrification, so as to achieve expansion and fixation. The portable and compact design of the device enables it to be easily transferred and deployed in various wind power operation scenes, reducing the cost and time consumption of manual handling and greatly improving the mobility of on-site operations. Through multi-stage lifting, the height of the entire device is reduced, thereby facilitating the handling of the entire device. Since the wind power yaw brake is heavy, ordinary tooling is difficult to stably carry and is prone to shaking and imbalance during lifting; the lifting tooling uses high-strength materials and optimized structural design to enhance the overall carrying capacity, and an electromagnet is installed at the bottom of the lifting tooling to firmly adsorb the yaw platform during lifting, ensuring safety and stability during lifting, and avoiding risks such as shaking and falling. At the same time, through the cooperation of the lifting slide group 17 and the lifting slide block group 18, as well as the lifting screw rod 8 and the lifting screw pipe 9, the effect of stable lifting is achieved. The traditional method is complex and labor-intensive. The lifting tooling introduces automatic control technology, such as electric lifting and remote control, so that the operator can conveniently control the lifting speed, height and direction, greatly simplifying the operation process, reducing labor input, improving work efficiency and reducing labor intensity. Different types and specifications of wind power yaw brakes and tooling have different requirements for lifting devices. The lifting tooling adopts a modular design concept, which can adjust the length of the lifting arm to complete installation or disassembly. After the operation, the operator holds the lifting support structure operating handle again, slowly presses the handle down button, and the lifting support structure descends stably, restores the lifting device to the initial position, turns off the electromagnet switch, removes the adsorption state, carefully removes the electric lifting device from the operation area, arranges and stores it in the designated place, and cleans and maintains the device for the next use.

[0026] As a preferred solution, further, two pairs of the lifting support blocks 4 are provided with back-shaped rubber blocks.

[0027] As a preferred solution, further, the lifting limiting box 6 and the lifting inner back-shaped block 13 are provided with back-shaped expansion liquid bags.

[0028] As a preferred scheme, further, the horn type limiting support 1 is provided with a current variable fluid tank and a pumping pump.

[0029] As a preferred scheme, further, the lifting limiting tank 6 and the lifting back-shaped support block 12 are provided with electromagnetic locks.

[0030] As a preferred scheme, further, the back-shaped expansion liquid tank is provided with a current transmitter.

[0031] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wind powered lifting device comprising: The trumpet type limiting support, the supporting bottom plate, the lifting platform and the lifting support structure are characterized in that the lifting support structure comprises two pairs of lifting support blocks, two pairs of adsorption electromagnets, a lifting limiting box, a lifting limiting block, a pair of lifting threaded rods, a pair of lifting threaded pipes, a lifting gear set, a lifting drive machine, a lifting block, a lifting inner block, a lifting rack, a lifting auxiliary drive machine, a lifting auxiliary gear, a lifting slide set, a lifting slider set and a lifting inner support block. The two pairs of lifting support blocks are installed on the trumpet type limiting support, the two pairs of adsorption electromagnets are respectively installed on the two pairs of lifting support blocks, the lifting limiting box is installed on the supporting bottom plate, the lifting block is installed on the inner side of the lifting limiting box, the pair of lifting threaded rods are respectively inserted into the lifting limiting block and the lifting limiting box through bearings, the pair of lifting threaded pipes are inserted into the lifting block, the pair of lifting threaded pipes are respectively movably sleeved on the pair of lifting threaded rods, the lifting gear set is sleeved on the pair of lifting threaded rods, the driving end of the lifting drive machine is connected to the lifting threaded rod, the lifting inner block is installed on the lifting block, the lifting inner support block is movably inserted into the inner side of the lifting inner block, the lifting slide set is installed on the inner side of the lifting inner block, the lifting slider set is installed on the outer side of the lifting inner block, the driving groove is formed in the lifting inner block, the lifting rack is installed on the lifting inner support block, the lifting auxiliary drive machine is installed on the lifting inner block, the lifting auxiliary gear is installed on the driving end of the lifting auxiliary drive machine, and the lifting auxiliary gear is in gear meshing with the lifting rack.

2. A wind powered lifting device according to claim 1, characterised in that The two pairs of lifting support blocks are provided with block-shaped rubber.

3. A wind powered lifting device according to claim 2, characterised in that The lifting limiting box and the lifting inner block are provided with block-shaped expansion liquid bags.

4. A wind powered lifting device according to claim 3, characterised in that The trumpet type limiting support is provided with an electrorheological fluid box and a liquid pumping pump.

5. A wind powered lifting device according to claim 4, characterised in that, The lifting limiting box and the lifting block are provided with electromagnetic locks.

6. A wind powered lifting device according to claim 5, characterised in that, The block-shaped expansion liquid bag is provided with an electric current emitter.

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