Grouting device for foundation and foundation engineering

By introducing quick-release and cleaning components into the grouting device, the corrosion and motor load problems caused by residual slurry on the mixing rod were solved, achieving thorough mixing and cleaning of raw materials and extending the service life of the device.

CN223813757UActive Publication Date: 2026-01-20WUHAN JUNZHIJIE EARTHWORK ENG CO LTD
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Patent Information

Application Number
CN202423108679.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2026-01-20
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing screw-type grouting pumps with mixing tanks suffer from corrosion and increased motor load due to residual slurry when the mixing rod comes into contact with the raw materials, thus affecting the lifespan of the equipment.

Method used

A grouting device for foundation engineering was designed, which uses quick-release components to facilitate the disassembly of the transmission shaft, combines scrapers and spiral blades for mixing, and cleans residual slurry through a cleaning component, including a cleaning structure for the mixing chamber and the storage chamber.

Benefits of technology

This method achieves thorough mixing and cleaning of raw materials, reduces motor load, extends the service life of the equipment, and improves the practicality and cleanliness of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of grouting devices, and discloses a grouting device for foundation and foundation engineering, which comprises a mobile vehicle, a storage bin is fixedly connected to one side of the upper surface of the mobile vehicle, a transmission pipe is fixedly connected to one side of the outer wall of the storage bin, and a connector is fixedly connected to one side of the outer wall of the transmission pipe. A pressure gauge is fixedly connected to the outer wall of the connector, a control box is fixedly connected to the upper surface of the moving vehicle, a mixing bin is arranged on one side of the control box, a speed reducer is arranged on the upper surface of the mixing bin, a transmission shaft is fixedly connected to the output end of the speed reducer, and a quick disassembly assembly used for conveniently disassembling the transmission shaft is installed on the outer wall of the mixing bin. According to the utility model, raw materials are put into the mixing bin, the speed reducer drives the connecting rod on the transmission shaft to rotate, so that the raw materials are turned and stirred by the spiral blade, and residual slurry on the inner wall is scraped by the scraping plate; and the mounting rack is taken down to clean the external structure of the transmission shaft, so that the practicability of the device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to grouting device technical field especially relates to a grouting device of foundation and basic engineering. BACKGROUND

[0002] Foundation and basic engineering is the key part of building engineering, and the foundation supports the foundation and bears all the loads of the building. The foundation transmits the upper load to the foundation. Its content covers foundation treatment (such as replacement of cushion, dynamic compaction, deep mixing, etc.) and foundation engineering (such as shallow foundation, deep foundation). It is necessary to use a grouting device. In the aspect of reinforcing the foundation, it can fill the voids and cracks of the foundation, improve the strength and stability of the foundation; in the aspect of foundation waterproofing, it can prevent groundwater infiltration and repair foundation leakage; in the aspect of foundation reinforcement, it can remedy foundation defects and improve the adhesion between the foundation and the ground, thereby ensuring the stability and durability of the building and improving the overall engineering quality.

[0003] The grouting device generally includes a screw grouting pump, an extrusion grouting machine, a plunger grouting pump, a hydraulic grouting pump, and a sleeve valve pipe grouting device. Among them, the screw grouting pump is usually divided into a screw grouting pump with a stirring barrel and a screw grouting pump without a stirring barrel. The screw grouting pump is usually driven by a motor to rotate the pump shaft, so that the screw rotates around its own axis and rolls along the inner surface of the liner, thereby forming a sealed chamber between the screw and the liner. With the continuous rotation of the screw, the liquid in the sealed chamber is continuously pushed forward. Every turn, the liquid is pushed forward by one pitch, and is pressed from one sealed chamber to another in a spiral manner, and finally is extruded out of the pump body, realizing continuous delivery of the slurry.

[0004] The screw grouting pump with a stirring barrel is usually driven by a motor to pre-mix the material slurry and then drop into the silo through the opening of the bottom airtight door for use. However, the traditional motor-driven stirring rod for pre-mixing raw materials is fixed on the stirring barrel and cannot be detached. Since the stirring rod is in contact with the raw materials, a large amount of material slurry will be left on the surface of the stirring rod, which will cause corrosion of the stirring rod and accumulation of more material slurry, thereby causing problems such as increased load on the motor and reduced service life of the device. Therefore, a grouting device for foundation and basic engineering is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a grouting device for foundation and basic engineering, which aims to improve the pre-mixing structure in the prior art, which is simple and cannot achieve sufficient mixing of the bottom raw materials and thorough cleaning of the stirring rod, thereby causing the problem of increased load on the motor and reduced service life of the device.

[0006] To achieve the above object, the utility model provides the following technical scheme: A grouting device for foundation and basic engineering, mobile car is provided with storage bin on the surface one side, the outer wall one side of storage bin is fixedly connected with transmission pipe, the outer wall one side of transmission pipe is fixedly connected with connector, the outer wall of connector is fixedly connected with pressure gauge, the surface of mobile car is fixedly connected with control box, the one side of control box is provided with mixing bin, the surface of mixing bin is provided with speed reducer, the output fixedly connected with transmission shaft of speed reducer, the outer wall of mixing bin is equipped with quick release assembly for facilitating the transmission shaft of dismounting,

[0007] The quick release assembly includes a hinge block, the hinge block is fixedly connected to the outer wall of the mixing bin, a rotating shaft is rotatably connected to the hinge block, a bolt is fixedly connected to the outer wall of the rotating shaft, a gasket is sleeved on the outer wall of the bolt, a nut is threadedly connected to the outer wall of the gasket, an installation frame is fixedly connected to the lower surface of the speed reducer, and a mixing assembly for stirring slurry is installed on the outer wall of the transmission shaft.

[0008] Further, the mixing assembly includes a connecting rod, the connecting rod is fixedly connected to the outer wall of the transmission shaft, a scraper is fixedly connected to one end of the connecting rod, and a helical blade is fixedly connected to the outer wall of the transmission shaft.

[0009] Further, a cleaning assembly for cleaning the mixing bin is installed on the outer wall of the mixing bin, a filter box is slidably connected in the storage bin, a shunt pipe is fixedly connected to the outer wall of the storage bin, a nozzle two is fixedly connected to the outer wall of the shunt pipe, and a transmission assembly for transmitting a water source is installed on the outer wall of the shunt pipe.

[0010] Further, the cleaning assembly includes a connecting pipe, the connecting pipe is fixedly connected to the outer wall of the mixing bin, and a plurality of nozzles one are fixedly connected to the outer wall of the connecting pipe.

[0011] Further, the transmission assembly includes a tee pipe, one end of the tee pipe is fixedly connected to the outer wall of the shunt pipe, the other end of the tee pipe is fixedly connected to the outer wall of the connecting pipe, a valve one is arranged away from the connecting pipe side, and a valve two is arranged away from the outer wall of the shunt pipe.

[0012] Further, the scraper is rotatably connected to the inner wall of the mixing bin, and the scraper is used for scraping residual slurry in the mixing bin.

[0013] Further, the nozzle one is arranged through the inside of the mixing bin, and the nozzle two is arranged through the inside of the storage bin.

[0014] Further, the lower surface of the gasket is attached to the upper surface of the installation frame, and the gasket is used for positioning the installation frame.

[0015] The utility model has the following beneficial effects:

[0016] 1. The utility model discloses a through the raw materials are put into the inside mixed storehouse, through the reduction machine drives transmission axle outer wall connecting rod and rotates to realize the effect that the spiral blade is driven and the raw materials of mixed storehouse bottom are even turned and stirred, simultaneously through connecting rod drives the scraping blade to scratch mixed storehouse inner wall, and then realizes the effect of high -efficient scraping and removing residual material pulp, simultaneously through the rotation nut makes the gasket separate from the outer wall of mounting frame, through the mounting frame is taken down and cleans the transmission axle external structure, and then the practicality of device is improved.

[0017] 2. The utility model discloses a through the three -way pipe is connected and is transmitted to the inside connecting pipe after water source, through the nozzle one can even add water source in the inside mixed storehouse, and then convenient to realize the effect of mixed pulp, when not using, through opening valve one and valve two, and the water source is cleaned to mixed storehouse internal pulp through the cooperation of connecting pipe and nozzle one, and simultaneously through the cooperation of shunt pipe and nozzle two, realize the effect of cleaning to the internal pulp of storage bin, and simultaneously through the filter box can realize the filtration to the big granular material pulp and prevent the blockage, and then the practicality of device is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a kind of grouting device's three-dimensional structure schematic diagram of ground and foundation engineering that the utility model proposes;

[0019] Figure 2 It is the scraper part structure schematic diagram of grouting device's three-dimensional structure schematic diagram of ground and foundation engineering that the utility model proposes;

[0020] Figure 3 It is the nozzle two part structure schematic diagram of grouting device's three-dimensional structure schematic diagram of ground and foundation engineering that the utility model proposes.

[0021] LEGEND:

[0022] 1, mobile car;2, storage bin;3, transmission pipe;4, connecting head;5, pressure gauge;6, control box;7, mixed storehouse;8, reduction machine;9, transmission axle;10, connecting rod;11, scraping blade;12, spiral blade;13, hinged block;14, rotating shaft;15, bolt;16, gasket;17, nut;18, mounting frame;19, connecting pipe;20, nozzle one;21, three -way pipe;22, valve one;23, valve two;24, shunt pipe;25, nozzle two;26, filter box. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0024] With reference to Figure 1 , Figure 2 and Figure 3The utility model provides an embodiment: a grouting device of foundation and basic engineering, including mobile car 1, mobile car 1 plays the role of moving whole device, it is convenient to carry out grouting operation at different construction sites, and the upper surface one side of mobile car 1 is fixedly connected with storage bin 2, and storage bin 2 is used to store the raw material required for grouting, and the outer wall one side of storage bin 2 is fixedly connected with transmission pipe 3, and transmission pipe 3 is the passageway of the material in storage bin 2 to subsequent components, and the outer wall one side of transmission pipe 3 is fixedly connected with connector 4, and connector 4 is used to connect transmission pipe 3 and other equipment or pipeline, and the outer wall of connector 4 is fixedly connected with pressure gauge 5, and pressure gauge 5 is used to monitor the pressure condition in the transmission process, and the upper surface of mobile car 1 is fixedly connected with control box 6, and control box 6 is used to control the operating parameter and operation of whole device, and one side of control box 6 is provided with mixing bin 7, and mixing bin 7 is used to mix different materials to reach the material state required for grouting, and the upper surface of mixing bin 7 is provided with speed reducer 8, and speed reducer 8 plays the role of adjusting speed and provides suitable rotating speed for transmission shaft 9, and the output end of speed reducer 8 is fixedly connected with transmission shaft 9, and transmission shaft 9 is used to drive mixing assembly to carry out stirring and mixing operation, and the outer wall of mixing bin 7 is installed with quick release assembly for facilitating the dismounting of transmission shaft 9;Quick release assembly includes hinged block 13, and the outer wall one side of hinged block 13 is fixedly connected on the outer wall one side of mixing bin 7, and hinged block 13 plays the role of connecting and supporting rotating shaft 14, and rotating shaft 14 is rotatably connected in the inside of hinged block 13, and rotating shaft 14 provides the basis for the installation and rotation of bolt 15, and the outer wall of rotating shaft 14 is fixedly connected with bolt 15, and bolt 15 is used to fix and connect relevant components, and the outer wall of bolt 15 is sleeved with gasket 16, and gasket 16 plays the role of increasing friction and sealing, prevents nut 17 loosening, and the outer wall of gasket 16 is threadedly connected with nut 17, and nut 17 cooperates with bolt 15 to realize the function of fastening and dismounting, and the lower surface of speed reducer 8 is fixedly connected with mounting bracket 18, and mounting bracket 18 is used to install and fix speed reducer 8, and the outer wall of transmission shaft 9 is installed with mixing assembly of stirring grout;Mixing assembly includes connecting rod 10, and the outer wall one side of connecting rod 10 is fixedly connected on the outer wall one side of transmission shaft 9, and connecting rod 10 plays the role of connecting transmission shaft 9 and scraper 11 and drives scraper 11 to move along with transmission shaft 9, and one end of connecting rod 10 is fixedly connected with scraper 11, and scraper 11 is used to scrape the material of the inner wall of mixing bin 7, prevents the material from adhering on the bin wall, and the outer wall of transmission shaft 9 is fixedly connected with helical blade 12, and helical blade 12 stirs and pushes the material when transmission shaft 9 rotates, makes the material mixing more uniform, and promotes the flow of material in mixing bin 7.

[0025] Refer to Figure 1 、 Figure 2 and Figure 3The outer wall of the mixing bin 7 is provided with a cleaning assembly for cleaning the mixing bin 7. The cleaning assembly comprises a connecting pipe 19 fixedly connected to the outer wall of the mixing bin 7. The connecting pipe 19 serves to convey cleaning water. The outer wall of the connecting pipe 19 is fixedly connected to a plurality of nozzles I 20 which are arranged through the inside of the mixing bin 7. The nozzles I 20 are used to spray cleaning water into the inside of the mixing bin 7 to comprehensively flush the mixing bin 7 and remove the residual slurry and other substances on the inner wall of the mixing bin 7, so as to keep the mixing bin 7 clean and ensure the quality of subsequent mixing work. A filter box 26 is slidably connected to the inside of the storage bin 2. The filter box 26 is used to filter the material in the storage bin 2 and remove impurities therein to prevent the impurities from entering the subsequent grouting process and affecting the grouting effect and the normal operation of the device. A shunt pipe 24 is fixedly connected to one side of the outer wall of the storage bin 2. The shunt pipe 24 is used to shunt the conveyed water source to different positions. Nozzles II 25 are fixedly connected to the outer wall of the shunt pipe 24 and arranged through the inside of the storage bin 2. The nozzles II 25 are used to spray cleaning water into the inside of the storage bin 2 to clean the storage bin 2 and prevent the material from being left and impurities from being accumulated in the storage bin 2. A transmission assembly for conveying the water source is mounted on the outer wall of the shunt pipe 24. The transmission assembly comprises a three-way pipe 21 fixedly connected to one end of the outer wall of the shunt pipe 24. The three-way pipe 21 serves to connect and shunt the water source so that the water source can flow to the connecting pipe 19 and the shunt pipe 24 at the same time. The other end of the three-way pipe 21 is fixedly connected to the outer wall of the connecting pipe 19. A valve I 22 is arranged on the side away from the connecting pipe 19. The valve I 22 is used to control the water flow and on-off to the connecting pipe 19 so as to adjust the cleaning strength and time of the mixing bin 7 according to the need. A valve II 23 is arranged on the side away from the outer wall of the shunt pipe 24. The valve II 23 is used to control the water flow and on-off to the shunt pipe 24 to control the cleaning of the storage bin 2. The outer wall of the scraper 11 is rotatably connected to the inner wall of the mixing bin 7. The scraper 11 is used to scrape the residual slurry of the mixing bin 7. During the stirring process, the scraper 11 rotates with the rotation of the transmission shaft 9 to effectively scrape off the slurry attached to the inner wall of the mixing bin 7, so that the material mixing is more uniform. At the same time, the scraper 11 also helps to better cooperate with the nozzles I 20 to remove the residual slurry during cleaning. The lower surface of the gasket 16 is attached to the upper surface of the mounting bracket 18. The gasket 16 is used to position the mounting bracket 18. During the installation and fixation of the speed reducer 8, the gasket 16 can serve as a certain positioning and buffering function to ensure the accurate installation position of the speed reducer 8 and reduce the influence of vibration of the equipment during operation on the mounting bracket 18 and the speed reducer 8.

[0026] Working principle: when the grouting device is needed to use the grouting, first put the raw material into the mixing bin 7, at this time, control the reducer 8 to run through the control box 6, at this time, the transmission shaft 9 is driven to rotate through the start of the reducer 8, and the spiral blade 12 is driven to stir the raw material at the bottom of the mixing bin 7 to the upper part, at the same time, the residual material in the mixing bin 7 is scraped by the scraper 11 through the rotation of the connecting rod 10 on the outer wall of the transmission shaft 9, at this time, the pipeline is connected to one side of the connecting head 4, the sealing cover below the mixing bin 7 is opened, and the stirred material is filtered through the filter box 26 and then enters the storage bin 2 for use;

[0027] Secondly, when the device needs to be cleaned for a long time, the gasket 16 is separated from the outer wall of the mounting frame 18 by rotating the nut 17, then the mounting frame 18 is removed, and the transmission shaft 9, the connecting rod 10, the scraper 11 and the spiral blade 12 are cleaned, the water source is connected to the tee pipe 21, the valve 1 22 is opened, the water source is divided into the nozzle 1 20 through the connecting pipe 19, the valve 1 22 and the valve 2 23 are opened at the same time, the water source is divided into the connecting pipe 19 and the shunt pipe 24, then the connecting pipe 19 and the shunt pipe 24 are matched, the residual material in the storage bin 2 and the mixing bin 7 is cleaned, the filter box 26 is pulled out of the storage bin 2, and the filter box 26 is cleaned separately.

[0028] Finally, it should be pointed out that: the above described is only the preferred embodiment of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical scheme recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A ground and foundation work grouting device comprising a mobile vehicle (1), characterized in that: The upper surface of the mobile vehicle (1) is fixedly connected with a storage bin (2), one side of the outer wall of the storage bin (2) is fixedly connected with a transmission pipe (3), one side of the outer wall of the transmission pipe (3) is fixedly connected with a connector (4), the outer wall of the connector (4) is fixedly connected with a pressure gauge (5), the upper surface of the mobile vehicle (1) is fixedly connected with a control box (6), one side of the control box (6) is provided with a mixing bin (7), the upper surface of the mixing bin (7) is provided with a speed reducer (8), the output end of the speed reducer (8) is fixedly connected with a transmission shaft (9), and the outer wall of the mixing bin (7) is provided with a quick release assembly for facilitating dismounting of the transmission shaft (9). The quick release assembly comprises a hinge block (13), one side of the outer wall of the hinge block (13) is fixedly connected with one side of the outer wall of the mixing bin (7), a rotating shaft (14) is rotatably connected in the hinge block (13), a bolt (15) is fixedly connected with the outer wall of the rotating shaft (14), a gasket (16) is sleeved on the outer wall of the bolt (15), a nut (17) is threadedly connected with the outer wall of the gasket (16), a mounting bracket (18) is fixedly connected with the lower surface of the speed reducer (8), and a mixing assembly for stirring slurry is mounted on the outer wall of the transmission shaft (9).

2. The grouting device for ground and foundation engineering according to claim 1, characterized in that: The mixing assembly comprises a connecting rod (10), one side of the outer wall of the connecting rod (10) is fixedly connected with one side of the outer wall of the transmission shaft (9), one end of the connecting rod (10) is fixedly connected with a scraper (11), and the outer wall of the transmission shaft (9) is fixedly connected with a spiral blade (12).

3. The grouting device for ground and foundation engineering according to claim 2, characterized in that: A cleaning assembly for cleaning the mixing bin (7) is mounted on the outer wall of the mixing bin (7), a filter box (26) is slidably connected in the storage bin (2), one side of the outer wall of the storage bin (2) is fixedly connected with a shunt pipe (24), the outer wall of the shunt pipe (24) is fixedly connected with a nozzle two (25), and a transmission assembly for transmitting water source is mounted on the outer wall of the shunt pipe (24).

4. The grouting device for ground and foundation engineering according to claim 3, characterized in that: The cleaning assembly comprises a connecting pipe (19), the outer wall of the connecting pipe (19) is fixedly connected with the outer wall of the mixing bin (7), and a plurality of nozzles one (20) are fixedly connected with the outer wall of the connecting pipe (19).

5. The grouting device for ground and foundation engineering according to claim 4, characterized in that: The transmission assembly comprises a three-way pipe (21), one end of the three-way pipe (21) is fixedly connected with the outer wall of the shunt pipe (24), the other end of the three-way pipe (21) is fixedly connected with the outer wall of the connecting pipe (19), a valve one (22) is arranged away from the connecting pipe (19), and a valve two (23) is arranged away from the outer wall of the shunt pipe (24).

6. The grouting device for ground and foundation engineering according to claim 2, characterized in that: The outer wall of the scraper (11) is rotatably connected with the inner wall of the mixing bin (7), and the scraper (11) is used for scraping residual slurry in the mixing bin (7).

7. The grouting device for ground and foundation engineering according to claim 4, characterized in that: The nozzle one (20) is arranged through the inside of the mixing bin (7), and the nozzle two (25) is arranged through the inside of the storage bin (2).

8. The grouting device for ground and foundation engineering according to claim 1, characterized in that: The lower surface of the gasket (16) is attached to the upper surface of the mounting bracket (18), and the gasket (16) is used for positioning the mounting bracket (18).