Before-lamination cadmium telluride assembly defect tester
By designing a defect tester for pre-laminated cadmium telluride modules, and utilizing the support structure of the caster wheel body and the intermediate support channel steel, the deformation problem of the modules during the testing process was solved, and complete and clear image capture was achieved, thus improving the accuracy of the test.
Patent Information
- Application Number
- CN202520151561.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-01-22
AI Technical Summary
Existing pre-laminated cadmium telluride modules suffer from large-size glass deformation during assembly line operations, resulting in incomplete and unclear inspection images.
A defect tester for cadmium telluride (CdT) pre-lamination components was designed, comprising a darkroom for defect detection, an automatic transmission guide rail, and an intermediate auxiliary support module. Through the cooperation of the caster body and the intermediate support channel steel, the CdT components are accurately positioned and detected, ensuring no deformation and capturing complete and clear defect images.
This effectively avoids deformation of cadmium telluride components during the testing process, ensuring the integrity and clarity of the test images and improving the accuracy of the test data.
Smart Images

Figure CN223815327U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of laminated cadmium telluride component before, specifically laminated cadmium telluride component before defect tester. BACKGROUND
[0002] In modern society, more and more domestic glass curtain wall is adopted, and the external surface glass ratio is more than 90%, China has more than 40 billion square buildings outside, and the glass surface has a considerable proportion, if the economic cost is not considered, replace 10% of the building glass in China with power generation glass, and the power generation capacity is equivalent to building three Three Gorges dams, which can greatly alleviate the problem of urban energy shortage. Therefore, in the development of BIPV in recent years, the core driving force is power generation glass, that is, cadmium telluride thin film solar cell. It has the advantages of more than 95% visible light absorption rate, high theoretical photoelectric conversion efficiency, environmental friendliness, recyclability, strong and weak light, strong temperature resistance and the like.
[0003] The existing laminated cadmium telluride component before the pipeline operation needs to solve the problem of deformation of large size glass, and for the above situation, the laminated cadmium telluride component before defect tester is provided. CONTENT OF THE NEW UTILITY MODEL
[0004] The utility model aims at providing a laminated cadmium telluride component before defect tester to solve the problem in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical scheme: a laminated cadmium telluride component before defect tester, including defect detector darkroom, automatic transmission guide rail and intermediate auxiliary support module, the one side above the defect detector darkroom installs intermediate auxiliary support module, the right side of defect detector darkroom installs operation panel, the both sides in the defect detector darkroom are installed with automatic transmission guide rail, the middle position of automatic transmission guide rail is installed with intermediate auxiliary support module, and the automatic transmission guide rail is installed with auxiliary support wheel between intermediate auxiliary support module;
[0006] The intermediate auxiliary support module comprises a universal wheel body, an intermediate support channel steel, an intermediate support channel steel arranged between the two automatic transmission guide rails, a plurality of universal wheel bodies arranged above the intermediate support channel steel, a positioning bottom plate arranged below the intermediate support channel steel, positioning plates arranged on both sides above the positioning bottom plate, the positioning plates arranged on both sides of the outer wall of the intermediate support channel steel, a Z-axis lifting fine adjustment sliding table arranged below the positioning bottom plate, a first limiting support plate arranged below the Z-axis lifting fine adjustment sliding table, a sliding table connecting plate arranged below the first limiting support plate, a telescopic cylinder arranged on the outer side of the sliding table connecting plate, the telescopic cylinder arranged above a cylinder support plate arranged on the outer side of the cylinder support plate, the cylinder support plate arranged on the outer wall of the defect detector darkroom, a sliding block connecting plate arranged on the outer side of the sliding table connecting plate, and the sliding block connecting plate arranged on the outer side of a sliding rail, and the sliding rail arranged on both sides of the outer wall of the defect detector darkroom.
[0007] Preferably, the automatic transmission guide rail and the intermediate support channel steel are arranged in parallel, and the defect detector darkroom and the sliding rail are fixedly connected.
[0008] Preferably, the sliding rail and the intermediate support channel steel are arranged perpendicular to each other.
[0009] Preferably, the sliding rail and the sliding block connecting plate are slidingly connected, and the sliding block connecting plate and the sliding table connecting plate are fixedly connected.
[0010] Preferably, the telescopic cylinder is fixedly connected to the sliding table connecting plate and the cylinder support plate on both sides, and the cylinder support plate is fixedly connected to the outer wall of the defect detector darkroom.
[0011] Preferably, the Z-axis lifting fine adjustment sliding table is fixedly connected to the sliding table connecting plate and the positioning bottom plate, and the positioning bottom plate and the positioning plate are arranged perpendicular to each other.
[0012] Preferably, the outer wall of the intermediate support channel steel is tightly fitted between the inner wall of the positioning plate and the top of the positioning bottom plate.
[0013] Preferably, the intermediate support channel steel and the universal wheel body are fixedly connected, and the intermediate positions of the plurality of universal wheel bodies and the intermediate positions of the intermediate support channel steel are on the same horizontal line.
[0014] Compared with the prior art, the utility model has the advantages of:
[0015] By setting the universal wheel body, the intermediate support channel steel, through the size of the cadmium telluride assembly, the user starts the telescopic air cylinder through the operation panel to drive the first limiting support plate above the slide table connecting plate to slide, the first limiting support plate drives the positioning bottom plate above the Z-axis lifting fine adjustment slide table to slide, the positioning bottom plate drives the intermediate support channel steel between the positioning plates to slide left and right to adjust the spacing of the automatic conveying guide rail and the intermediate support channel steel, after the adjustment is completed, the cadmium telluride assembly is placed above the automatic conveying guide rail and transported to the detection position in the device, the device detects the cadmium telluride assembly, and detection data is transmitted to the intermediate auxiliary support module, which is convenient for manual observation of detection data from the intermediate auxiliary support module, when the cadmium telluride assembly before lamination is transferred from the feeding table to the defect detector, the intermediate auxiliary support module is supported to ensure that the cadmium telluride assembly before lamination does not deform after reaching the detection position, and ensure that the photographed picture is complete and effectively reflects the obvious defects of the cadmium telluride assembly. The problem of incomplete and unclear image shooting due to deformation of the cadmium telluride assembly is solved. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creating labor. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual proportion.
[0017] Figure 1 It is a schematic diagram of the overall appearance structure of the present application.
[0018] Figure 2 It is a schematic diagram of the top view structure of the present application.
[0019] Figure 3 It is a schematic diagram of the present application Figure 1 The enlarged structure schematic diagram of A in the middle.
[0020] In the figure: 1, defect detector darkroom; 2, automatic conveying guide rail; 3, intermediate auxiliary support module; 4, auxiliary support wheel; 6, operation panel; 301, universal wheel body; 302, intermediate support channel steel; 303, air cylinder support plate; 304, telescopic air cylinder; 305, Z-axis lifting fine adjustment slide table; 306, slide table connecting plate; 307, first limiting support plate; 308, positioning bottom plate; 309, positioning plate; 310, slide block connecting plate; 311, slide rail. DETAILED DESCRIPTION
[0021] In the description of the utility model, it is necessary to explain that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the position relationship based on the position relationship shown in the drawing, and are only for the convenience of describing the utility model and simplifying the description, and are not indicative or suggestive of the device or element indicated must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicative or suggestive of relative importance.
[0022] In the description of the utility model, it is necessary to explain that, unless otherwise expressly provided and limited, the terms "mounting", "provided with", "connection" and the like should be broadly understood, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0023] The technical scheme in the utility embodiment will be described clearly and completely in combination with the drawings in the utility embodiment. Obviously, the described embodiments are only part of the embodiments of the utility, not all the embodiments. Based on the embodiments in the utility, all other embodiments obtained by ordinary skilled persons in the art without creative labor belong to the scope of protection of the utility.
[0024] Please refer to Figures 1-3 The utility provides a kind of technical scheme of laminated cadmium telluride component defect tester before defect tester: a kind of laminated cadmium telluride component defect tester before defect tester, including defect detector darkroom 1, automatic transmission guide rail 2 and intermediate auxiliary support module 3, intermediate auxiliary support module 3 is installed on the side above defect detector darkroom 1, operation panel 6 is installed on the right side of defect detector darkroom 1, automatic transmission guide rail 2 is installed on both sides in defect detector darkroom 1, intermediate auxiliary support module 3 is installed in the middle position of automatic transmission guide rail 2, auxiliary support wheel 4 is installed between automatic transmission guide rail 2 and intermediate auxiliary support module 3;
[0025] The intermediate auxiliary support module 3 comprises a universal wheel body 301, an intermediate support channel steel 302, the intermediate support channel steel 302 is arranged between the two automatic conveying rails 2, a plurality of universal wheel bodies 301 are arranged above the intermediate support channel steel 302, a positioning bottom plate 308 is arranged below the intermediate support channel steel 302, positioning plates 309 are arranged on the two sides above the positioning bottom plate 308, the positioning plates 309 are arranged on the two sides of the outer wall of the intermediate support channel steel 302, a Z-axis lifting fine adjustment sliding table 305 is arranged below the positioning bottom plate 308, a first limiting support plate 307 is arranged below the Z-axis lifting fine adjustment sliding table 305, a sliding table connecting plate 306 is arranged below the first limiting support plate 307, a telescopic cylinder 304 is arranged on the outer side of the sliding table connecting plate 306, the telescopic cylinder 304 is arranged above a cylinder support plate 303, the cylinder support plate 303 is arranged on the outer wall of the defect detector darkroom 1, a sliding block connecting plate 310 is arranged on the outer side of the sliding table connecting plate 306, the sliding block connecting plate 310 is arranged on the outer side of a sliding rail 311, and the sliding rail 311 is arranged on the two sides of the outer wall of the defect detector darkroom 1.
[0026] In use, the user starts the telescopic cylinder 304 to drive the first limiting support plate 307 above the sliding table connecting plate 306 to slide by operating the panel 6 according to the size of the cadmium telluride assembly, the first limiting support plate 307 drives the positioning bottom plate 308 above the Z-axis lifting fine adjustment sliding table 305 to slide, the positioning bottom plate 308 drives the intermediate support channel steel 302 between the positioning plates 309 to slide left and right to adjust the spacing of the automatic conveying rail and the intermediate support channel steel 302, after the adjustment is completed, the cadmium telluride assembly is placed above the automatic conveying rail 2 and transported to the detection position in the device, at the same time, the Z-axis lifting fine adjustment sliding table 305 can fine tune the intermediate support channel steel 302 up and down, and then the device detects the cadmium telluride assembly, and the detection data is transmitted to the intermediate auxiliary support module 3, so that the artificial can watch the detection data from the intermediate auxiliary support module 3.
[0027] The automatic conveying rail 2 and the intermediate support channel steel 302 are arranged in parallel.
[0028] The sliding rail 311 and the intermediate support channel steel 302 are arranged perpendicular to each other.
[0029] The sliding rail 311 and the sliding block connecting plate 310 are in sliding connection, and the sliding block connecting plate 310 and the sliding table connecting plate 306 are in fixed connection.
[0030] The two sides of the telescopic cylinder 304 are fixedly connected with the sliding table connecting plate 306 and the cylinder support plate 303, and the cylinder support plate 303 is fixedly connected with the outer wall of the defect detector darkroom 1.
[0031] The Z-axis lifting fine adjustment sliding table 305 is fixedly connected between the sliding table connecting plate 306 and the positioning bottom plate 308, and the positioning bottom plate 308 is perpendicularly arranged with the positioning plate 309.
[0032] The outer wall of the intermediate supporting channel steel 302 is tightly arranged between the inner wall of the positioning plate 309 and the upper portion of the positioning bottom plate 308.
[0033] The intermediate supporting channel steel 302 is fixedly connected with the universal wheel body 301, and the intermediate positions of the plurality of universal wheel bodies 301 and the intermediate position of the intermediate supporting channel steel 302 are on the same horizontal line.
[0034] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A defect tester for cadmium telluride pre-laminated components, comprising a defect detection chamber (1), an automatic transfer rail (2), and an intermediate auxiliary support module (3), characterized in that: An intermediate auxiliary support module (3) is installed on one side above the dark chamber (1) of the defect detector. An operation panel (6) is installed on the right side of the dark chamber (1) of the defect detector. Automatic transmission rails (2) are installed on both sides inside the dark chamber (1) of the defect detector. An intermediate auxiliary support module (3) is installed in the middle of the automatic transmission rails (2). An auxiliary support wheel (4) is installed between the automatic transmission rails (2) and the intermediate auxiliary support module (3). The intermediate auxiliary support module (3) includes a universal wheel body (301) and an intermediate support channel steel (302). The intermediate support channel steel (302) is provided between the automatic transmission guide rails (2) on both sides. Multiple universal wheel bodies (301) are installed above the intermediate support channel steel (302). A positioning base plate (308) is provided below the intermediate support channel steel (302). Positioning plates (309) are installed on both sides above the positioning base plate (308). The positioning plates (309) are located on both sides of the outer wall of the intermediate support channel steel (302). A Z-axis lifting fine-tuning slide (305) is installed below the positioning base plate (308). A first limiting support plate (307) is installed below the first limiting support plate (307), and a slide connecting plate (306) is installed below the first limiting support plate (307). A telescopic cylinder (304) is installed on the outside of the slide connecting plate (306). The outside of the telescopic cylinder (304) is installed above the cylinder support plate (303). The outside of the cylinder support plate (303) is installed on the outer wall of the dark chamber (1) of the defect detector. A slider connecting plate (310) is installed on the outside of the slide connecting plate (306). The slider connecting plate (310) is installed on the outside of the slide rail (311). The slide rail (311) is installed on both sides of the outer wall of the dark chamber (1) of the defect detector.
2. The defect tester for cadmium telluride pre-laminated modules according to claim 1, characterized in that: The automatic transmission guide rail (2) and the intermediate support channel steel (302) are arranged in parallel, and the defect detector dark chamber (1) and the slide rail (311) are fixedly connected.
3. The defect tester for cadmium telluride pre-lamination modules according to claim 2, characterized in that: The slide rail (311) and the intermediate support channel steel (302) are arranged perpendicularly to each other.
4. The defect tester for cadmium telluride pre-lamination modules according to claim 3, characterized in that: The slide rail (311) and the slider connecting plate (310) are slidably connected, and the slider connecting plate (310) and the slide table connecting plate (306) are fixedly connected.
5. A defect tester for cadmium telluride pre-laminated modules according to claim 4, characterized in that: Both sides of the telescopic cylinder (304) are fixedly connected to the slide connecting plate (306) and the cylinder support plate (303), and the cylinder support plate (303) is fixedly connected to the outer wall of the dark chamber (1) of the defect detector.
6. A defect tester for cadmium telluride pre-lamination modules according to claim 5, characterized in that: The Z-axis lifting and fine-tuning slide (305) is fixedly connected to the slide connecting plate (306) and the positioning base plate (308), and the positioning base plate (308) and the positioning plate (309) are set perpendicular to each other.
7. A defect tester for cadmium telluride pre-laminated modules according to claim 6, characterized in that: The outer wall of the intermediate support channel steel (302) is tightly fitted with the inner wall of the positioning plate (309) and the top of the positioning base plate (308).
8. A defect tester for cadmium telluride pre-laminated modules according to claim 7, characterized in that: The intermediate support channel steel (302) is fixedly connected to the universal wheel body (301), and the middle positions of the multiple universal wheel bodies (301) and the middle positions of the intermediate support channel steel (302) are on the same horizontal line.