Cabling device for overcharge cable of liquid cooling charging pile
By innovating cabling processes and equipment design, the problems of leakage and insufficient heat dissipation in liquid-cooled supercharged cables have been solved, improving safety and production efficiency, and achieving high-efficiency heat dissipation performance and cable reliability.
Patent Information
- Application Number
- CN202520313115.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-02-26
AI Technical Summary
Existing liquid-cooled supercharging cables pose a risk of leakage during application, which could lead to the burning of charging connectors and potential fires in the batteries. Furthermore, their insufficient heat dissipation performance affects the lifespan and safety of charging stations.
The system employs innovative cabling technology and equipment design, including traction and guide fixtures, shaping fixtures, horseshoe-shaped tubes, and main power lines. It improves heat dissipation performance through precise positioning of the horseshoe-shaped shielded stranded structure and high thermal conductivity materials, and optimizes the production process through modular design.
It significantly improves the safety and heat dissipation performance of liquid-cooled supercharged cables, reduces the risk of leakage, extends cable life, improves production efficiency and reliability, and reduces production costs.
Smart Images

Figure CN223815676U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to liquid cooling charging pile super charging cable cabling technical field, concretely relates to a kind of liquid cooling charging pile super charging cable's cabling device. BACKGROUND
[0002] With high-power direct current charging becomes new energy vehicle charging mainstream direction, light storage integration liquid cooling super charging construction has become the most popular infrastructure project in current new energy charging field. As liquid cooling super charging cable, present multiple modes, multiple specifications, multiple structures, multiple functions Multiple cable structures, various liquid cooling super charging cables, although different in structure, but the overall goal of function is consistent, application insulation and sheath material is also very different. However, there is a most common fatal defect in the application of product, that is, occasionally serious leakage occurs in the application process, which leads to the connection part of charging connector to be ablated, and even causes the battery to catch fire, which brings serious psychological shadow to the end user. For this reason, new energy charging cable manufacturer explores a road from the liquid cooling channel of cooling water pipe to the cooling pipe structure mode, and makes bold innovation on liquid cooling structure and cooling heat dissipation area, and constantly pursues structure optimization and wire temperature rise effect optimization scheme.
[0003] Charging pile in application operation, a large amount of heat will be generated. If the heat is not discharged in time, the service life of the charging pile will be seriously affected. The current heat dissipation mode of charging pile mainly includes water cooling and air cooling. The high-power charging cable of water cooling has great risk in structure due to water-copper structure, copper-water structure and full immersion structure, so there is a risk of liquid leakage in the process or application, which brings the risk of battery fire to users. UTILITARIAN CONTENT
[0004] In view of the above-mentioned defects and problems, the utility model provides a kind of liquid cooling charging pile super charging cable's cabling device, through the innovative cabling process and device design, effectively solve the technical problems existing in the prior art liquid cooling super charging cable, significantly improve the safety of cable, heat dissipation performance, mechanical property and production efficiency.
[0005] The utility model discloses a technical scheme that solves the technical problems adopted by the utility model is: a kind of liquid cooling charging pile super-charging cable's cabling device, including traction introduction tooling, shaping tooling, centralized introduction bakelite mould, horse's hoof structure pipe and two active power lines, the traction introduction tooling is T-shaped stainless steel seat frame, and one horse's hoof groove is arranged on its center, two wire hole porcelain eyes are symmetrically arranged on the two sides of horse's hoof groove, for the positioning of active power line and horse's hoof structure pipe;The shaping tooling is formed by two guide rollers, and the two guide rollers are rotatably sleeved on bearing guide column, and left and right symmetry is coordinated in center to form horse's hoof structure member lead-in groove, for the active power line is clamped in the wire slot of the edge of horse's hoof structure pipe to form horse's hoof shielding twisted structure member;The center of the centralized introduction bakelite mould is penetrated and is provided with through slot for the passage of horse's hoof shielding twisted structure member, and the outer diameter of horse's hoof shielding twisted structure member is shaped;
[0006] It further includes movable tooling base, horizontal wire laying force bearing base and intermediate rectangular structure, the traction introduction tooling and shaping tooling are loaded on movable tooling base to form first layer cabling device, the horizontal wire laying force bearing base, intermediate rectangular structure and shaping tooling are loaded to form traction device, the traction introduction tooling, shaping tooling horizontal wire laying force bearing base and intermediate rectangular structure are loaded to form second layer cabling shunt device.
[0007] Further, the traction introduction tooling is T-shaped stainless steel seat frame, and a front-back penetration passage horse's hoof groove of horse's hoof structure shape is arranged at the center position of traction introduction tooling, and two wire hole porcelain eyes that can pass through active power line are symmetrically arranged at two-fifth position of horse's hoof groove as center.
[0008] Further, the side of movable tooling base is slidably provided with longitudinal sliding plate, and the upper portion of longitudinal sliding plate is vertically provided with support seat, and the top end of support seat is provided with traction introduction tooling, and the left and right sides of longitudinal sliding plate are symmetrically provided with longitudinal sliding rail groove, and the positioning bolt that penetrates longitudinal sliding rail groove is installed on movable tooling base, and longitudinal sliding plate is locked and positioned on movable tooling base by positioning bolt;The front side of movable tooling base is symmetrically slidably provided with two horizontal sliding plates, and the proximal end of two horizontal sliding plates is vertically provided with stand column, and the bearing guide column of shaping tooling is installed on stand column, and locking bolt is installed on bearing guide column, and the horizontal sliding plate is provided with horizontal sliding rail groove, and the positioning bolt that penetrates horizontal sliding rail groove is installed on movable tooling base, and two shaping toolings are locked on horizontal sliding plate by positioning bolt.
[0009] Further, the traction device is composed of a horizontal wire laying force bearing base, two upper and lower locking clamps and a shaping tool, the horizontal wire laying force bearing base is a circular disc structure, four hollow annular structures are arranged on the horizontal wire laying force bearing base, the two locking clamps are T-shaped structures and are matched to form a middle rectangular structure, the longitudinal rod of the middle rectangular structure is fixed on the horizontal wire laying force bearing base, the bearing guide columns are symmetrically arranged on the horizontal plate shaft seat of the locking clamps, and the two guide wheels are rotatably arranged on the two bearing guide columns.
[0010] Further, locking bolts are arranged on the two sides of the horizontal plate of the locking clamp and the shaft seat of the locking clamp, and are used for locking and fixing the shaping tool of the traction device.
[0011] Further, the second layer cable forming and distributing device comprises two upper and lower locking clamps, a horizontal wire laying force bearing base, a shaping tool and a traction guide tool, the two upper and lower locking clamps form a middle rectangular structure, the shaping tool is arranged in the rear end horizontal plate of the middle rectangular structure, the horizontal wire laying force bearing base is fixed on the front end of the middle rectangular structure, and the traction guide tool is arranged on the middle rectangular structure and located between the shaping tool and the horizontal wire laying force bearing base.
[0012] Further, the middle rectangular structure of the second layer cable forming and distributing device adopts a sliding rail channel design, the sliding rail channel is arranged on the longitudinal rod of the locking clamp and extends along the rod body, positioning bolts are arranged on the two sides of the traction guide tool, the positioning bolts penetrate the sliding rail channel and lock the traction guide tool.
[0013] Further, locking bolts are arranged on the two upper and lower locking clamps and the bearing guide columns, and are used for coordinating the center traction of the cable center horse-shoe shielding twisted structure.
[0014] Further, the support seat is composed of a telescopic cylindrical alloy steel frame structure, and two locking bolts for locking are arranged on the support seat.
[0015] The cable forming device of the utility model realizes accurate positioning of the active power line and the horse-shoe structure pipe through the cooperation of the traction guide tool and the shaping tool, ensures that the active power line can be uniformly, evenly and uniformly embedded into the horse-shoe structure pipe, forms a stable horse-shoe shielding twisted structure, and improves the cable forming quality and efficiency.
[0016] The utility model discloses a unique horse's hoof structure design and cabling process, increase the heat dissipation area of active power line and liquid cooling pipeline, and adopt the material of high thermal conductivity, the heat dissipation performance of liquid cooling super charging cable is improved obviously, the temperature rise of cable in the working process is reduced effectively, ensure that the temperature rise of cable when high -power charging is controlled in the reasonable range, prolong the service life of cable, the utility model discloses the cabling process and device of liquid cooling super charging cable are optimized, effectively solve the problem that liquid cooling super charging cable exists in the application process and leaks, the safety and reliability of cable are improved obviously.
[0017] The cable forming device adopts modular design, and each component can be adjusted and replaced as required, having high flexibility and expandability. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the structure schematic diagram of the first layer cable forming structure special-shaped device of the utility model;
[0019] Figure 2 It is the structure schematic diagram of the movable tool base and traction and setting tool of the utility model;
[0020] Figure 3 It is the structure schematic diagram of the traction of the utility model;
[0021] Figure 4 It is the structure schematic diagram of the cooperation of two guide wheels of the utility model;
[0022] Figure 5 It is the structure schematic diagram of the traction device of the utility model;
[0023] Figure 6 It is the structure schematic diagram of the second layer cable forming structure special-shaped device of the utility model;
[0024] Figure 7 It is the process flow diagram of the utility model.
[0025] In the drawing: 1, traction guide-in tool; 101, horse's hoof groove; 102, threading hole porcelain eye; 2, setting tool; 201, bearing guide column; 202, guide wheel; 203, horse's hoof structure piece threading groove; 3, movable tool base; 4, support seat; 5, longitudinal sliding plate; 501, longitudinal sliding rail groove; 6, transverse sliding plate; 601, transverse sliding rail groove; 7, stand column; 8, centralized guide-in bakelite mould; 9, horse's hoof shielding twisting structure piece; 91, horse's hoof structure pipe; 911, wire slot; 92, active power line; 10, locking clamp plate; 11, sliding rail passage; 12, horizontal wire laying bearing base; 13, positioning bolt. DETAILED DESCRIPTION
[0026] The utility model is further explained below in combination with the drawings and examples.
[0027] Please refer to Figures 1-7 The utility model provides a kind of technical scheme of cable-forming device of liquid-cooled charging pile super-charging cable:
[0028] Example one:
[0029] According to Figure 1 And Figure 2 As shown in one kind of cable-forming device of liquid-cooled charging pile super-charging cable, it includes traction guide-in tool 1, shaping tool 2 and centralized guide-in bakelite mould 8, traction guide-in tool 1 is T-shaped stainless steel seat frame, the positioning groove of traction guide-in tool 1 is composed of two The threading hole porcelain eye 102 of one 1pcs Horse-shoe groove 101 structure, main function is to realize the position positioning of liquid-cooled super-charging cable main power line and liquid-cooled pipe total structure horse-shoe shielding twisted structure piece 9, completes the positioning of cable center key structure. Figure 3 As shown in , T-shaped stainless steel seat frame traction guide-in tool 1 vertical frame center position is provided with a front and rear through channel mouth horse-shoe groove 101 that can pass through horse-shoe structure shape, at the position of two-fifths of the center of horse-shoe groove 101, balanced and symmetrical two threading hole porcelain eyes 102 that can pass through liquid-cooled charging pile cable main power line 92 are arranged, can make two main power lines pass smoothly, so set up, one horse-shoe structure pipe 91 and two main power lines 92 are evenly distributed in the same horizontal direction when passing through traction guide-in tool 1.
[0030] Shaping tool 2 is composed of two Rounded corner electroplated zinc alloy guide wheels, two guide wheels 202 are installed on bearing guide column 201 and symmetrically coordinated in the center to form horse-shoe structure piece through groove 203, main function is to realize that two insulation main power lines 92 of liquid-cooled super-charging cable are accurately symmetrical and complete in the wire slot 911 of the edge of horse-shoe structure pipe 91, its role is to play the self-rotation function of gyroscopic rotation structure by taking up line and taking force in the process of tensionless wire laying, after two main power lines 92 pass through traction guide-in tool 1 and enter shaping tool 2, two guide wheels 202 are tightly extruded, and two balanced and symmetrical horizontally placed main power lines 92 are evenly, uniformly and uniformly embedded in the wire slot 911 of horse-shoe structure pipe 91 that advances horizontally, complete wire / slot integration whole shaping and positioning, and realize integrated coating work for next high-temperature wrapping process.
[0031] Centralized guide-in bakelite mould 8 is composed of The electric wood mold is made of the electric wood mold 8, a through groove is arranged in the center of the electric wood mold 8 to make the horse-shoe shielding twisted structure 9 pass through smoothly, the main function is to make the two active power lines and the center positioning horse-shoe structure pipe insulator pass through smoothly and complete the outer diameter shaping, realize the compact effect and the positioning shaping, the circular twisting, the diameter shaping of the cable.
[0032] As shown in Figure 1 The traction introduction tool 1, the shaping tool 2 and the centralized introduction electric wood mold 8 are integrally installed on the movable tool base 3 to form the total structure of the movable guide rail tool base and the traction introduction tool 1, the shaping tool 2 and the centralized introduction electric wood mold 8, wherein the traction introduction tool 1 and the shaping tool 2 are movably installed on the movable tool base 3 through the longitudinal base, the transverse base and the locking bolt part. Specifically, the movable tool base 3 is installed on the two sliding blocks of the middle fixed support of the cage stranding machine, the specific structure of the cage stranding machine is the prior art, which is not shown here, the bottom of the movable tool base 3 is provided with a locking bolt, which can adjust the position on the fixed support of the cage stranding machine and be locked and fixed, the traction introduction tool 1 and the shaping tool 2 are carried on the upper surface of the movable tool base 3, the longitudinal sliding plate 5 is slidably installed on one side of the movable tool base 3, the bracket seat 4 is vertically fixed above the longitudinal sliding plate 5, the bracket seat 4 is composed of an extension type cylindrical alloy steel frame structure, two locking bolts for locking are arranged on the bracket seat 4, the top end of the alloy steel frame structure bracket seat 4 is a T-shaped integral stainless steel seat frame traction introduction tool 1; the longitudinal sliding plate 5 is provided with longitudinal sliding rail grooves 501 symmetrically arranged on the left and right sides, the positioning bolt is installed on the movable tool base 3 and penetrates the longitudinal sliding rail grooves 501, the longitudinal sliding plate 5 can slide forward and backward on the movable tool base 3 through the longitudinal sliding rail grooves 501 to adjust the position of the traction introduction tool 1, and the position is locked and positioned through the positioning bolt.
[0033] Two transverse sliding plates 6 are symmetrically slidably installed on the front side of the longitudinal sliding plate 5 on the movable tooling base 3. The near ends of the two transverse sliding plates 6 are vertically fixed with columns 7. The shaping tooling 2 is installed on the columns 7. Specifically, a bearing guide post 201 is fitted on the column 7. A guide wheel 202 is rotatably fitted on the bearing guide post 201. A locking bolt is installed on the bearing guide post 201. The height of the shaping tooling 2 on the column 7 can be adjusted by the locking bolt, so that the horseshoe structure of the shaping tooling 2 is aligned with the horseshoe groove 101 through the guide groove 203, so that it can play the self-rotation function of the gyro-shaped rotating structure, and the two balanced and symmetrically placed main power lines 92 are evenly, at the same speed and in the same direction embedded into the groove 911 of the horseshoe structure tube 91 that is moving horizontally. A transverse sliding plate 6 is provided with a transverse sliding rail groove 601, and a positioning bolt that passes through the transverse sliding rail groove 601 is installed on the movable tooling base 3. The two fixed toolings 2 can be adjusted to be closer or farther from each other by adjusting their positions through the transverse sliding plate 6, and the position of the fixed tooling 2 can be locked by the positioning bolt, thereby forming a guide groove for matching the horseshoe shielded twisted structure 9.
[0034] The movable main structure tooling base, together with the T-shaped horizontal main power line plus horseshoe structure tube cable guide tooling and the detachable cylindrical support gyroscope-shaped rotatable guide wheel cable feeding tooling, form the main part of the irregular-shaped device for the supercharging cable laying process of liquid-cooled charging piles. Its main function is: through the traction of the horizontal guide wire and the horseshoe structure plastic parts, the two main power lines are horizontally and reliably and stably embedded into the horizontally advancing horseshoe structure tube under the positioning of the fixed horizontal force and the fixed semi-circular structure, plus the rotational force of the two fixed guide wheels.
[0035] In practical use, the cabling device for a liquid-cooled supercharging cable of this utility model utilizes the combined action of centrifugal and centripetal forces generated by the two symmetrical active force lines 92 and two rotating guide wheels in the liquid-cooled supercharging cable. This causes the symmetrical active force lines 92 to be horizontally embedded into the two large semicircular grooves 911 of a horseshoe-shaped tube 91, achieving horizontal and positive fixed positioning. Due to the mechanical horizontal centrifugal force of the cage winding machine causing the core wire to move around the tangential direction of the guide wheel 202, and the centripetal force causing the core wire to move in the axial direction of the rotating guide wheel, when the two active force lines 92 simultaneously generate horizontal movements in the same direction, the two active force lines 92 will neither move away from nor approach the rotating guide wheel. The active force lines 92 actively perform circular motion around the axis of the rotating guide wheel, thereby causing the two active force lines 92 to be uniformly and horizontally embedded into the centrally fixed horseshoe-shaped tube 91. Because the diameter and track size of the rotating zinc alloy guide wheel are in the shape of a frustum, the five components form an inseparable horizontal assembly according to the gyro mechanics structure, realizing a perfect combination of the two main power lines 92, the two rotating guide wheels, and the central horseshoe structure tube 91, thus completing the first layer of cabling process.
[0036] Example two:
[0037] On the basis of example one, the horse hoof shielding twisted structure 9 formed by the positioning and pressing described above is wrapped with aluminum foil on the cage twisting machine. The process of wrapping the cable with aluminum foil is prior art and is not the main technical solution of the present application, and is not described in detail here. The shielding horse hoof structure containing the horse hoof structure pipe 91, two main power lines 92 and the shielding aluminum foil is pulled into the cabling shunt device by the traction device. The specific structure of the traction device is shown in Figure 5 The main structure of the device is composed of a horizontal wire laying force base 12 and an upper and lower locking clamp plate 10, a shaping tool 2, locking bolts of the upper and lower locking clamp plate structure, and locking center bearing studs.
[0038] Specifically, the horizontal wire laying force base 12 adopts a circular disc with a diameter of , and four hollow ring structures are provided thereon to facilitate easy installation and coordination of the center of gravity with the middle rectangular structure. The upper and lower locking clamp plates 10 are T-shaped structures and form a middle rectangular structure in cooperation. The front end of the long rod of the T-shaped locking clamp plate 10 is fixed on the horizontal wire laying force base 12. The shaping tool 2 is installed between the upper and lower horizontal plates at the front end of the rectangular locking structure. The shaping tool 2 here is generally the same as the shaping tool 2 in example one, except that the bearing guide columns 201 are symmetrically and penetratively sleeved in the shaft seats of the horizontal plates of the locking clamp plate 10. The two guide wheels 202 are respectively rotatably sleeved on the two bearing guide columns 201 and are between the upper and lower locking clamp plate horizontal plates. Locking bolts are installed on both sides of the locking clamp plate horizontal plate and the locking clamp plate shaft seat to lock and fix the shaping tool 2.
[0039] The horse hoof structure pipe 91 of the shaping tool 2, the center line of the middle rectangular structure, and the horizontal wire laying force base 12 are coaxially arranged. The middle rectangular structure is designed as a horse hoof structure female seat module, which can smoothly and quickly flow when the horse hoof shielding twisted structure 9 wrapped with aluminum foil passes through the female seat module.
[0040] In specific use, the horse hoof shielding twisted structure 9 formed by the first layer cabling process is wrapped with aluminum foil on the cage twisting machine and then enters the traction device. It passes through the center through hole of the horizontal wire laying force base 12, the center through hole of the front end of the shaping tool 2, and the rotating movement of the two guide wheels 202 to pull forward. The horse hoof shielding twisted structure 9 wrapped with aluminum foil is further positioned and shaped by the extrusion shaping of the two guide wheels 202.
[0041] Example three:
[0042] On the basis of embodiment two, the horse hoof shielding twisted structure 9 which has passed through the first layer process and is pulled and positioned by the traction device enters into the cabling shunt device to carry out the second layer process, the cabling shunt device includes locking clamping plates 10, horizontal pay-off force bearing base 12, shaping tool 2, traction guide-in tool 1, wherein the locking clamping plates 10, horizontal pay-off force bearing base 12, shaping tool 2 of the cabling shunt device are the same as the traction device structure in embodiment two, the traction guide-in tool 1 of the cabling shunt device is the same as the traction guide-in tool 1 structure in embodiment one, but the installation method is different. Specifically, the cabling shunt device provided by the embodiment forms a middle rectangular structure by two upper and lower locking clamping plates 10, the shaping tool 2 is installed in the rear end horizontal plate of the middle rectangular structure, the horizontal pay-off force bearing base 12 is fixed at the front end of the middle rectangular structure, the middle rectangular structure adopts a slide rail channel design, the slide rail channel 11 is opened on the longitudinal rod of the locking clamping plate 10 along the extension direction of the rod body, the positioning bolts 13 are arranged on the upper and lower sides of the traction guide-in tool 1 in the embodiment, and the positioning bolts 13 penetrate the slide rail channel 11, the installation range of the traction guide-in tool 1 in the cabling shunt device is in the slide rail channel 11, the length adjustment and center structure positioning fine adjustment of the traction guide-in tool 1 for the second layer cabling process can be carried out, and the traction guide-in tool 1 is locked and positioned by the positioning bolts 13. And the upper and lower locking clamping plates 10, the locking bolts of the upper and lower locking clamping plates and the locking bolts of the bearing guide column 201 can comprehensively coordinate the center traction of the cabling center horse hoof shielding twisted structure 9, at the same time, the inner and outer shielding tape and the signal line and control line are positioned by the traction guide-in tool 1 of the cabling shunt device, and then are pulled into the shaping tool 2 of the cabling shunt device together with the horse hoof shielding twisted structure 9, to complete the close twisting of the inner and outer shielding tape and the signal line and control line in the cage twisting cabling, and achieve the consistency and coherence of the centripetal force of the cable.
[0043] The first layer cabling structure special-shaped device and the second layer cabling structure special-shaped device provided in embodiment one, embodiment two and embodiment three jointly constitute the liquid-cooled super charging cable cabling process device of the super charging cable of the liquid-cooled super charging pile, and the two are in a front-rear process relying relationship, complement each other and are indispensable. The first layer cabling structure special-shaped device is a cabling cable center horse hoof pipeline main structure, the second layer cabling structure special-shaped device is a continuation of the first layer cabling structure special-shaped device, the semi-finished product completed by the first layer cabling structure special-shaped device is subjected to the joint action of the second layer cabling structure special-shaped device, so that the horse hoof pipeline center main structure together with the outer periphery 7 control lines, 2 pairs of signal lines, 2 red and black auxiliary ground wires, 1 yellow / green double-color active power ground wire, high-temperature single-sided aluminum foil and D-class flame-retardant non-woven fabric realize the cage twisting cabling process, and the uniform target of the structure size, mechanical and physical properties, electrical properties and environmental performance of the liquid-cooled super charging cable is achieved.
[0044] Embodiment four:
[0045] On the basis of the above-mentioned embodiments, the structure of the device is rounded and polished silk smooth electroplating treatment where the horseshoe structure pipe 91 and the main power line 92 guide wheel, can make the product in the subtle process will not be scratched, scratched, abrasion.
[0046] All porcelain thread hole porcelain eye 102 can be replaced with nanometer steel die material thread hole, but the price is more expensive, and it is particularly wear-resistant and has long service life; the material of the centralized introduction bakelite mold 8 is bakelite material, which belongs to phenolic plastic, and can also be replaced with nylon material, and the wear resistance of both is very good, but the high temperature resistance is slightly worse than that of bakelite, and considering the use in the room, the influence is not obvious.
[0047] The above-mentioned is only the preferred embodiment of the present application, and does not limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A cabling device for a liquid-cooled charging pile supercharging cable, comprising a traction and guide fixture (1), a shaping fixture (2), a centralized guide bakelite mold (8), a horseshoe-shaped tube (91), and two main power lines (92), characterized in that, The traction guide fixture (1) is a T-shaped stainless steel frame with a horseshoe groove (101) at its center. Two wire-passing ceramic eyes (102) are symmetrically arranged on both sides of the horseshoe groove (101) for positioning the main power line (92) and the horseshoe structure tube (91). The shaping fixture (2) consists of two guide wheels (202). The two guide wheels (202) are rotated and mounted on the bearing guide post (201), and symmetrically coordinate left and right to form a horseshoe structure guide groove (203) at the center, which is used to clamp the main power line (92) in the wire groove (911) at the edge of the horseshoe structure tube (91) to form a horseshoe shielded twisted structure (9). The centralized guide bakelite mold (8) has a through groove in the center for the horseshoe shielded twisted structure (9) to pass through. It also includes a movable tooling base (3), a horizontal laying load-bearing base (12) and an intermediate rectangular structural component. The traction guide tool (1) and the shaping tool (2) are mounted on the movable tooling base (3) to form a first layer of cable forming device. The horizontal laying load-bearing base (12), the intermediate rectangular structural component and the shaping tool (2) are mounted to form a traction device. The traction guide tool (1), the shaping tool (2), the horizontal laying load-bearing base (12) and the intermediate rectangular structural component are mounted to form a second layer of cable forming and diverting device.
2. The cabling device for a liquid-cooled charging pile supercharging cable according to claim 1, characterized in that, The traction guide fixture (1) is a T-shaped stainless steel frame. A front and rear through passage horse-hoof groove (101) is provided at the center of the traction guide fixture (1). At two-fifths of the position symmetrical about the horse-hoof groove (101), there are two symmetrical threading holes (102) for passing through the main force line (92).
3. The cabling device for a liquid-cooled charging pile supercharging cable according to claim 1, characterized in that, A longitudinal sliding plate (5) is slidably installed on one side of the movable tooling base (3). A support seat (4) is vertically fixed above the longitudinal sliding plate (5). A traction guide tool (1) is installed at the top of the support seat (4). Longitudinal slide rail grooves (501) are symmetrically arranged on the longitudinal sliding plate (5). A positioning bolt passing through the longitudinal slide rail groove (501) is installed on the movable tooling base (3). The longitudinal sliding plate (5) is locked and positioned on the movable tooling base (3) by the positioning bolt. The front of the movable tooling base (3) Two transverse sliding plates (6) are symmetrically slidably installed on the left and right sides. A column (7) is vertically fixed to the near end of the two transverse sliding plates (6). The bearing guide column (201) of the shaping fixture (2) is installed on the column (7) and a locking bolt is installed on the bearing guide column (201). A transverse slide rail groove (601) is provided on the transverse sliding plate (6), and a positioning bolt that passes through the transverse slide rail groove (601) is installed on the movable fixture base (3). The two shaping fixtures (2) are locked on the transverse sliding plate (6) by the positioning bolt.
4. The cabling device for a liquid-cooled charging pile supercharging cable according to claim 2, characterized in that, The traction device consists of a horizontal wire laying support base (12), two upper and lower locking clamps (10), and a shaping fixture (2). The horizontal wire laying support base (12) is a circular disc structure with four hollow ring structures on it. The two locking clamps (10) are T-shaped structures and are fitted together to form a middle rectangular structure. The front end of the longitudinal rod of the middle rectangular structure is fixed on the horizontal wire laying support base (12). The bearing guide post (201) is symmetrically fitted through the horizontal plate bearing seat of the locking clamp (10). The two guide wheels (202) are rotated and fitted on the two bearing guide posts (201).
5. The cabling device for a liquid-cooled charging pile supercharging cable according to claim 4, characterized in that, Locking bolts are installed on both sides of the horizontal plate of the locking clamp (10) and on the shaft seat of the locking clamp (10) to lock and fix the traction device fixture (2).
6. The cabling device for a liquid-cooled charging pile supercharging cable according to claim 1, characterized in that, The second-layer cable-forming and diverting device includes two upper and lower locking clamps (10), a horizontal cable-laying support base (12), a shaping fixture (2), and a traction guide fixture (1). The upper and lower locking clamps (10) form a middle rectangular structure. The shaping fixture (2) is installed in the rear horizontal plate of the middle rectangular structure. The horizontal cable-laying support base (12) is fixed to the front end of the middle rectangular structure. The traction guide fixture (1) is installed on the middle rectangular structure and located between the shaping fixture (2) and the horizontal cable-laying support base (12).
7. The cabling device for a liquid-cooled charging pile supercharging cable according to claim 6, characterized in that, The middle rectangular structure of the second layer cable distribution device adopts a slide rail channel design. A slide rail channel (11) is opened on the longitudinal rod of the locking clamp (10) along the extension direction of the rod body. Positioning bolts (13) are provided on the upper and lower sides of the traction guide tool (1). The positioning bolts (13) pass through the slide rail channel (11) and lock the traction guide tool (1).
8. A cabling device for a liquid-cooled charging pile supercharging cable according to claim 4 or 6, characterized in that, Locking bolts are installed on the upper and lower locking plates (10) and the bearing guide post (201) to coordinate the center traction of the cable center horseshoe shield stranded structure (9).
9. The cabling device for a liquid-cooled charging pile supercharging cable according to claim 3, characterized in that, The bracket (4) is composed of a telescopic cylindrical alloy steel frame structure with two locking bolts for locking.