Soaking and impurity removing device for shredded kelp processing

Abstract

The utility model belongs to the field of shredded kelp processing, and discloses a shredded kelp processing soaking and impurity removing device which comprises a box groove assembly used for soaking dried kelp and removing impurities and further comprises a gathering assembly installed at one end of the bottom of the box groove assembly and used for storing and gathering silt towards the center. The desilting assembly is mounted in the middle of the bottom of the converging assembly and used for lifting silt to be discharged; the gathering assembly comprises a sediment box, a pushing mechanism for gathering sediment to the center is arranged in the middle of the sediment box, and a second sediment outlet is formed in the center of the bottom of the sediment box; the sand discharging assembly comprises a sand discharging cylinder which is obliquely arranged, a connecting pipe is arranged at the bottom of the sand discharging cylinder, a lifting mechanism is arranged in the middle of the sand discharging cylinder, a third sand outlet is formed in the top of the sand discharging cylinder, and the third sand outlet is higher than the horizontal plane of water in the box groove assembly. According to the soaking and impurity removing device for shredded kelp processing, due to the arrangement of lifting silt to be discharged, water loss is avoided, and water resources are saved.

Description

Technical Field

[0001] This utility model belongs to the field of kelp processing, and in particular relates to a kelp processing soaking and impurity removal device. Background Technology

[0002] Kelp is a common seafood product, rich in various nutrients, and widely used in food processing. During the processing of kelp into strips, it needs to be soaked and cleaned to remove mud, impurities, and salt, making it softer and easier to process. Soaking kelp softens its texture, making it easier to handle in subsequent processes such as slicing and cooking. At the same time, soaking further removes impurities from the kelp's surface, such as salt and sand, resulting in cleaner and more hygienic kelp.

[0003] Comparing with Chinese Patent No. CN219698952U, a kelp processing soaking and impurity removal device is disclosed, including a soaking tank, a sand guiding tank at the bottom of the soaking tank, a filter screen between the soaking tank and the sand guiding tank, a solution water pipe embedded in the inner wall of the soaking tank, a water pump on one side of the soaking tank, a water pump outlet pipe passing through the outer wall of the soaking tank and connected to the solution water pipe, a solution storage tank on one side of the water pump, a stirring rod in the soaking tank, a sloping sand guiding tank, a sand outlet at the bottom of the sand guiding tank, and a water outlet valve at the sand outlet; by opening the water outlet valve, sand and gravel can be quickly discharged without wasting a large amount of water resources, thereby saving water resources and ensuring that too much sand and gravel does not remain in the soaking tank, affecting the soaking process, and accelerating the soaking efficiency of kelp.

[0004] However, the aforementioned patent requires opening and closing to discharge mud and sand, which still results in the discharge of a large amount of water, causing waste. Furthermore, the mud and sand can only be discharged intermittently and periodically, which can easily lead to mud and sand accumulation. Therefore, a new device needs to be designed. Utility Model Content

[0005] The purpose of this invention is to provide a device for processing, soaking, and removing impurities from kelp strips, in order to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A kelp processing soaking and impurity removal device includes a tank assembly for soaking dried kelp for impurity removal, and a collection component installed at one end of the bottom of the tank assembly for storing and converging sediment towards the center. A sand discharge component installed in the middle of the bottom of the collection component is used to lift and discharge the sediment. The collection component includes a sedimentation tank with a pushing mechanism for converging sediment towards the center in the middle. A second sand outlet is located at the center of the bottom of the sedimentation tank, and two connecting seats are symmetrically arranged on both sides of the second sand outlet. The sand discharge component includes a sand discharge cylinder, which is inclined. A connecting pipe is located at the bottom of the sand discharge cylinder, a lifting mechanism is located in the middle of the sand discharge cylinder, and a third sand outlet is located at the top of the sand discharge cylinder. The height of the third sand outlet is higher than the water level in the tank assembly.

[0008] Furthermore: the tank assembly includes a fixing frame, on which a water tank mechanism is provided, and a support frame is provided on one side of the water tank mechanism. Two stirring rods are symmetrically installed inside the water tank mechanism, and a first motor is provided at the front end of the stirring rod.

[0009] Furthermore: the water tank mechanism includes a water tank, the bottom of the water tank is a slope inclined to one end, the bottom end of the slope is provided with a first sand outlet, and a barrier net is installed in the middle of the water tank.

[0010] Furthermore: a counterweight is installed at the bottom of the fixing frame, and a vibration motor is installed on the outer bottom surface of the water tank.

[0011] Furthermore: the pushing mechanism includes a first rotating shaft, a first motor is provided at one end of the first rotating shaft, and two first spiral blades are symmetrically arranged on the first rotating shaft, with the two first spiral blades rotating in opposite directions.

[0012] Furthermore: the sedimentation tank is a rectangular box with an open top, and the sedimentation tank and the tank assembly are bolted together.

[0013] Furthermore: the lifting mechanism includes a second rotating shaft, a second motor is provided at the top of the second rotating shaft, and a second spiral blade is provided on the second rotating shaft.

[0014] Furthermore: the connecting pipe and the connecting seat are bolted together, and the connecting pipe and the sand discharge cylinder are welded together.

[0015] Compared with existing technologies, the beneficial effects are:

[0016] 1. By improving the sediment discharge system, water loss was avoided, thus saving water resources;

[0017] 2. By setting up a system for the continuous discharge of sediment, sediment accumulation is avoided;

[0018] 3. The combination of a vibrating ramp and a design that pushes and converges sediment from both ends to the middle ensures the accumulation of sediment and facilitates its discharge. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of the kelp shred processing soaking and impurity removal device described in this utility model;

[0020] Figure 2 This is a front perspective view of the tank assembly of the kelp shred processing, soaking, and impurity removal device described in this utility model;

[0021] Figure 3 This is an external view of the tank assembly of the kelp shred processing, soaking, and impurity removal device described in this utility model;

[0022] Figure 4 This is a schematic diagram of the converging component of the kelp shred processing, soaking, and impurity removal device described in this utility model;

[0023] Figure 5 This is a right sectional view of the converging component of the kelp shred processing, soaking, and impurity removal device described in this utility model;

[0024] Figure 6 This is a cross-sectional view of the sand removal component of the kelp shred processing, soaking, and impurity removal device described in this utility model.

[0025] In the attached diagram, the following are the reference numerals: 101, fixed frame; 102, water tank; 103, support frame; 104, barrier net; 105, stirring rod; 106, third motor; 107, counterweight; 108, vibration motor; 109, first sand outlet; 201, sedimentation tank; 202, first rotating shaft; 203, first spiral blade; 204, first motor; 205, connecting seat; 206, second sand outlet; 301, sand discharge cylinder; 302, connecting pipe; 303, second rotating shaft; 304, second spiral blade; 305, second motor; 306, third sand outlet. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-6A kelp processing soaking and impurity removal device includes a tank assembly for soaking and removing impurities from dried kelp, a collection component installed at one end of the bottom of the tank assembly for storing and converging sediment towards the center, and a sand discharge component installed in the middle of the bottom of the collection component for lifting and discharging sediment.

[0028] In this embodiment: the tank assembly includes a fixing frame 101, on which a water tank mechanism is mounted. A support frame 103 is mounted on one side of the water tank mechanism. Two stirring rods 105 are symmetrically installed inside the water tank mechanism, and a first motor 204 is mounted at the front end of each stirring rod 105. The water tank mechanism includes a water tank 102, the bottom of which is a slope inclined to one end. A first sand outlet 109 is mounted at the bottom end of the slope. A barrier net 104 is installed in the middle of the water tank 102. A counterweight 107 is mounted at the bottom of the fixing frame 101, and a vibration motor 104 is mounted on the outer bottom surface of the water tank 102. 08; The fixed frame 101 supports the water tank 102, the counterweight 107 ensures balance, and the support frame 103 supports the sand discharge cylinder 301. During operation, the dried kelp is poured into the water tank 102 containing water for soaking. After absorbing water, the kelp unfolds. The third motor 106 drives the stirring rod 105 to rotate and stir, causing the mud and sand attached to the kelp leaves to fall off. The mud and sand pass through the barrier net 104 and fall onto the slope at the bottom of the water tank 102. Under the dual action of the vibrating motor 108 and gravity, the mud and sand flow along the slope to the first sand outlet 109 and pass through into the sedimentation tank 201.

[0029] In this embodiment: the collection component includes a sedimentation tank 201, with a pushing mechanism for collecting sediment towards the center in the middle of the sedimentation tank 201, and a second sand outlet 206 at the center of the bottom of the sedimentation tank 201. Two connecting seats 205 are symmetrically arranged on both sides of the second sand outlet 206. The pushing mechanism includes a first rotating shaft 202, with a first motor 204 at one end of the first rotating shaft 202, and two first spiral blades 203 symmetrically arranged on the first rotating shaft 202, with the two first spiral blades 203 rotating in opposite directions. The sedimentation tank 201 is a rectangular box with an open top, and the sedimentation tank 201 is bolted to the tank trough assembly. The sedimentation tank 201 supports the first motor 204 to drive the first rotating shaft 202 to rotate the first spiral blades 203, pushing the sediment from both ends towards the middle to collect at the second sand outlet 206, and pushing the sediment through the second sand outlet 206 and into the bottom of the sand discharge cylinder 301 through the connecting pipe 302.

[0030] In this embodiment: the sand discharge assembly includes a sand discharge cylinder 301, which is inclined. A connecting pipe 302 is provided at the bottom of the sand discharge cylinder 301. A lifting mechanism is provided in the middle of the sand discharge cylinder 301. A third sand outlet 306 is provided at the top of the sand discharge cylinder 301. The height of the third sand outlet 306 is higher than the height of the water level in the tank assembly. The lifting mechanism includes a second rotating shaft 303. A second motor 305 is provided at the top of the second rotating shaft 303. A second spiral blade 304 is provided on the second rotating shaft 303. The connecting pipe 302 and the connecting seat 205 are bolted together. The connecting pipe 302 and the sand discharge cylinder 301 are welded together. The silt passes through the second sand outlet 206 and enters the bottom of the sand discharge cylinder 301 through the connecting pipe 302. Then, the second motor 305 drives the second rotating shaft 303 to rotate the second spiral blade 304, pushing the silt up to the third sand outlet 306 for discharge.

[0031] Working principle: During operation, dried kelp is poured into a water tank 102 containing liquid for soaking. After absorbing water, the kelp unfolds. The third motor 106 drives the stirring rod 105 to rotate and stir, causing the mud and sand attached to the kelp leaves to fall off. The mud and sand pass through the barrier net 104 and fall onto the slope at the bottom of the water tank 102. Under the combined action of the vibrating motor 108 and gravity, the mud and sand flow along the slope to the first sand outlet 109 and pass through into the sedimentation tank 201. The sedimentation tank 201 supports the first motor 204 to drive the first rotating shaft 202 to rotate the first spiral blade 203, pushing the mud and sand from both ends to the middle and converging it to the second sand outlet 206. The mud and sand are then pushed through the second sand outlet 206 and into the bottom of the sand discharge cylinder 301 through the connecting pipe 302. Then, the second motor 305 drives the second rotating shaft 303 to rotate the second spiral blade 304, pushing the mud and sand to rise to the third sand outlet 306 for discharge.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for processing and soaking kelp strips to remove impurities, comprising a tank assembly for soaking and removing impurities from dried kelp, characterized in that: It also includes a gathering component installed at one end of the bottom of the tank assembly for storing and converging sediment towards the center, and a sediment discharge component installed in the middle of the bottom of the gathering component for lifting and discharging sediment. The collection component includes a sedimentation tank (201), in which a pushing mechanism for collecting sediment towards the center is provided in the middle, and a second sand outlet (206) is provided at the bottom center of the sedimentation tank (201), and two connecting seats (205) are symmetrically arranged on both sides of the second sand outlet (206). The sand discharge assembly includes a sand discharge cylinder (301), which is inclined. A connecting pipe (302) is provided at the bottom of the sand discharge cylinder (301). A lifting mechanism is provided in the middle of the sand discharge cylinder (301). A third sand outlet (306) is provided at the top of the sand discharge cylinder (301). The height of the third sand outlet (306) is higher than the height of the water level in the tank assembly.

2. The kelp shred processing soaking and impurity removal device according to claim 1, characterized in that: The tank assembly includes a fixing frame (101), on which a water tank mechanism is provided. A support frame (103) is provided on one side of the water tank mechanism. Two stirring rods (105) are symmetrically installed inside the water tank mechanism. A third motor (106) is provided at the front end of the stirring rod (105).

3. The kelp shred processing soaking and impurity removal device according to claim 2, characterized in that: The water tank mechanism includes a water tank (102), the bottom of which is a slope inclined to one end, and a first sand outlet (109) is provided at the bottom end of the slope. A barrier net (104) is installed in the middle of the water tank (102).

4. The kelp shred processing soaking and impurity removal device according to claim 3, characterized in that: The bottom of the fixed frame (101) is equipped with a counterweight (107), and the bottom surface of the water tank (102) is equipped with a vibration motor (108).

5. The kelp shred processing soaking and impurity removal device according to claim 1, characterized in that: The pushing mechanism includes a first rotating shaft (202), a first motor (204) is provided at one end of the first rotating shaft (202), and two first spiral blades (203) are symmetrically arranged on the first rotating shaft (202), with the two first spiral blades (203) rotating in opposite directions.

6. The kelp shred processing soaking and impurity removal device according to claim 5, characterized in that: The sedimentation tank (201) is a rectangular box with an open top, and the sedimentation tank (201) and the tank assembly are bolted together.

7. The kelp shred processing soaking and impurity removal device according to claim 1, characterized in that: The lifting mechanism includes a second rotating shaft (303), a second motor (305) is provided at the top of the second rotating shaft (303), and a second spiral blade (304) is provided on the second rotating shaft (303).

8. The kelp shred processing soaking and impurity removal device according to claim 7, characterized in that: The connecting pipe (302) and the connecting seat (205) are bolted together, and the connecting pipe (302) and the sand discharge cylinder (301) are welded together.

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