Low-temperature active prebiotic fruit and vegetable juice processing equipment

Abstract

The utility model discloses low-temperature active prebiotic fruit and vegetable juice processing equipment which comprises a mounting bottom plate, a material storage mechanism is arranged at the top of the mounting bottom plate and comprises a supporting frame, a mounting tank body and a cover plate, a feeding mechanism is arranged on the outer side of the supporting frame, a stirring mechanism is arranged in the mounting tank body, and the cover plate is arranged on the mounting tank body. A pressurizing mechanism is arranged on the outer side of the cover plate; a sterilizing mechanism is arranged on the inner wall of the mounting tank body; the sterilization mechanism comprises a heating controller, a heating ring, a mounting shell, a pulse sterilization assembly and a near infrared spectrum detection probe, and a conveying mechanism is arranged at the bottom of the mounting tank body; the pressure in the mounting tank body is adjusted through the pressurizing mechanism, the temperature of fruit and vegetable juice is adjusted through the heating controller and the heating ring, the fruit and vegetable juice is sterilized through the pulse sterilization assembly, high-pressure and pulse type low-temperature thermal field synergistic sterilization treatment can be conducted on the fruit and vegetable juice, the retention rate of prebiotics and active ingredients is guaranteed, and the quality of the fruit and vegetable juice is improved. The processing quality of the fruit and vegetable juice is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to fruit and vegetable juice processing technical field especially, relates to a kind of low-temperature active prebiotic fruit and vegetable juice processing equipment. BACKGROUND

[0002] Low-temperature active prebiotic fruit and vegetable juice is with fresh fruit and vegetable as raw material, add prebiotic component (such as fructo-oligosaccharide, inulin etc.), and using low-temperature processing technology (such as ultra-high pressure sterilization, cold sterilization) is made functional drink.The core feature is to retain prebiotic activity and heat-sensitive nutrient ingredients (such as vitamin C, polyphenols) in fruit and vegetable, while having regulating intestinal microecology, enhancing immunity and other health effects, need to carry out sterilization operation to its material when fruit and vegetable juice is processed, the existing fruit and vegetable juice sterilization processing can affect the content of prebiotic and active ingredient in it, for example, fructo-oligosaccharide, inulin, galacto-oligosaccharide and vitamin C and other active substances in fruit and vegetable juice, will affect the processing quality of fruit and vegetable juice, the practicability of equipment is not good.Therefore, we put forward a kind of low-temperature active prebiotic fruit and vegetable juice processing equipment to solve the above problems. SUMMARY

[0003] The utility model aims at overcoming the insufficient of prior art, provide a kind of low-temperature active prebiotic fruit and vegetable juice processing equipment.

[0004] The utility model solves its technical problem is realized by following technical scheme: including installation bottom plate, the top of installation bottom plate is provided with storage mechanism, the storage mechanism includes support frame, the support frame is fixed on the top of installation bottom plate by bolt, the top of support frame is fixed with installation jar body, the top of installation jar body is fixed with cover plate by bolt, the outside of support frame is provided with feeding mechanism, the inside of installation jar body is provided with stirring mechanism, the outside of cover plate is provided with booster mechanism, the inner wall of installation jar body is provided with sterilization mechanism;

[0005] The sterilization mechanism includes heating controller, the heating controller is fixed on the side wall of installation jar body by bolt, one side of the heating controller is fixed with heating ring, the side wall of installation jar body is fixed with installation shell by bolt, the inner wall of installation shell is fixed with pulse sterilization component, the bottom of cover plate is fixed with near-infrared spectroscopy detection probe, the bottom of installation jar body is provided with material conveying mechanism.

[0006] As the further scheme of the utility model: one side of installation bottom plate is provided with control host computer.

[0007] As the further scheme of the utility model: the feeding mechanism includes installation pipe, the installation pipe is fixed on the top of cover plate by bolt, the top of installation pipe is fixed with control valve A, the top of control valve A is fixed with feeding hopper.

[0008] As a further embodiment of this utility model: the stirring mechanism includes a motor mounting base, which is fixed to the top of the cover plate by bolts. A servo motor is fixed to the top of the motor mounting base by bolts. A drive shaft is provided at the output end of the servo motor, and a stirring block is fixed to the outside of the drive shaft.

[0009] As a further embodiment of this utility model: the pressurizing mechanism includes an air pump, which is fixed to the top of the cover plate by bolts. An air supply pipe is fixed to one side of the air pump, and an air inlet pipe is fixed to one end of the air supply pipe. A pressure gauge is fixed to the top of the air inlet pipe, and the air inlet pipe is connected to the cover plate.

[0010] As a further embodiment of this utility model: the material conveying mechanism includes a discharge pipe, which is fixed to the bottom of the installation tank. A discharge control valve is fixed to the outside of the discharge pipe. A material pump is fixed to one end of the discharge pipe. A material conveying pipe is fixed to one side of the material pump. A control valve B is fixed to one end of the material conveying pipe. An inlet pipe is fixed to the bottom of the control valve B. The inlet pipe is connected to the cover plate.

[0011] As a further improvement of this utility model: a fastening bracket is fixed to the outside of the feed pump, and the fastening bracket is fixedly connected to the support frame.

[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0013] 1. Equipped with a storage mechanism and a sterilization mechanism, fruit and vegetable juice enters the first storage mechanism via a feeding mechanism. The juice is stored in a storage tank, and the pressure inside the tank is regulated by a pressurization mechanism. The temperature of the juice is adjusted by a heating controller and heating rings. The juice is then sterilized using a pulse sterilization component. These mechanisms work together to perform high-pressure and pulsed low-temperature thermal field sterilization on the juice. After sterilization of a single batch, the juice from the first storage tank is transferred to the second storage tank via a conveying mechanism, repeating the process. This operation enables multi-stage sterilization of fruit and vegetable juices. By precisely controlling the phase difference between pressure and temperature and employing a gradient pressurization strategy, it ensures the retention rate of prebiotics while inactivating microorganisms. Compared to traditional pasteurization, it can increase the prebiotic content in fruit and vegetable juices. Furthermore, the near-infrared spectroscopy detection probe detects the content of galactooligosaccharides in fruit and vegetable juices in real time and dynamically adjusts sterilization parameters (pressure / temperature / residence time) to ensure the CV value of active substances in each batch, thereby improving the processing quality of fruit and vegetable juices and enhancing the practicality of the equipment.

[0014] 2. By incorporating a stirring mechanism, the fruit and vegetable juice is stirred by the stirring block during sterilization, ensuring the uniformity of the juice within the container and facilitating comprehensive sterilization. Attached Figure Description

[0015] Figure 1 A schematic diagram of an isometric structure according to an embodiment of the present invention is shown;

[0016] Figure 2 A schematic diagram of an isometric sectional view of a structure according to an embodiment of the present invention is shown;

[0017] Figure 3 The present invention provides an embodiment of the present invention. Figure 2 Enlarged structural diagram of part A in the middle;

[0018] Figure 4 A schematic diagram of the front cross-sectional structure according to an embodiment of the present invention is shown;

[0019] Figure 5 The present invention provides an embodiment of the present invention. Figure 4 Enlarged structural diagram of section B in the middle;

[0020] Figure 6 The present invention provides an embodiment of the present invention. Figure 4 Enlarged structural diagram of section C.

[0021] Legend:

[0022] 100 Mounting base plate, 110 Control host, 210 Support frame, 220 Mounting tank, 230 Cover plate, 310 Mounting pipe, 320 Control valve A, 330 Feeding hopper, 410 Motor mounting base, 420 Servo motor, 430 Drive shaft, 440 Mixing block, 510 Air pump, 520 Air supply pipe, 530 Air inlet pipe, 540 Pressure gauge, 610 Heating controller, 620 Heating ring, 630 Mounting housing, 640 Pulse sterilization component, 650 Near-infrared spectral detection probe, 710 Discharge pipe, 720 Discharge control valve, 730 Feed pump, 731 Fastening bracket, 740 Feed pipe, 750 Control valve B, 760 Feed pipe. Detailed Implementation

[0023] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0024] In the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] Please see Figures 1-6 This utility model provides a technical solution: including a mounting base plate 100, a control host 110 is provided on one side of the mounting base plate 100, a material storage mechanism is provided on the top of the mounting base plate 100, the material storage mechanism includes a support frame 210, a mounting tank 220 and a cover plate 230, a feeding mechanism is provided on the outside of the support frame 210, a stirring mechanism is provided inside the mounting tank 220, a pressurizing mechanism is provided on the outside of the cover plate 230, and a sterilization mechanism is provided on the inner wall of the mounting tank 220;

[0027] The sterilization mechanism includes a heating controller 610, a heating ring 620, and a mounting housing 630. A pulse sterilization component 640 is fixed to the inner wall of the mounting housing 630. A near-infrared spectral detection probe 650 is fixed to the bottom of the cover plate 230. A feeding mechanism is provided at the bottom of the mounting tank 220. With the storage and sterilization mechanisms, fruit and vegetable juice enters the first storage mechanism via the feeding mechanism, is stored in the mounting tank 220, has its internal pressure regulated by a pressurization mechanism, its temperature adjusted by the heating controller 610 and heating ring 620, and is sterilized by the pulse sterilization component 640. The combined mechanism enables the sterilization of fruit and vegetable juice. The vegetable juice undergoes a combined high-pressure and pulsed low-temperature thermal field sterilization process. After sterilization of a single batch, the juice from the first batch is transferred to the second batch via a conveying mechanism. This process is repeated, enabling multi-stage sterilization of the juice. By precisely controlling the phase difference between pressure and temperature and employing a gradient pressurization strategy, the retention rate of prebiotics is ensured while inactivating microorganisms. Compared to traditional pasteurization, this method increases the prebiotic content in the juice. Furthermore, a 650 near-infrared spectroscopy probe is used to detect the galactooligosaccharide content in the juice in real time, and sterilization parameters (pressure, temperature, and residence time) are dynamically adjusted to ensure the CV value of active substances in each batch. This improves the processing quality of the juice and enhances the practicality of the equipment.

[0028] Specifically, the feeding mechanism includes an installation pipe 310, which is fixed to the top of the cover plate 230 by bolts. A control valve A320 is fixed to the top of the installation pipe 310, and a feeding hopper 330 is fixed to the top of the control valve A320. By setting up the feeding mechanism, fruit and vegetable juice is injected into the feeding hopper 330, the control valve A320 is opened, and the fruit and vegetable juice enters the installation tank 220 through the installation pipe 310, thereby realizing the feeding operation of fruit and vegetable juice.

[0029] Specifically, the stirring mechanism includes a motor mounting base 410, which is fixed to the top of the cover plate 230 by bolts. A servo motor 420 is fixed to the top of the motor mounting base 410 by bolts. A drive shaft 430 is provided at the output end of the servo motor 420, and a stirring block 440 is fixed to the outside of the drive shaft 430. By providing a stirring mechanism, during the sterilization operation, the stirring block 440 stirs the fruit and vegetable juice, ensuring the uniformity of the fruit and vegetable juice inside the installation tank 220, and facilitating the all-round sterilization operation of the fruit and vegetable juice.

[0030] Specifically, the pressurization mechanism includes an air pump 510, which is bolted to the top of the cover plate 230. An air supply pipe 520 is fixed to one side of the air pump 510, and an air inlet pipe 530 is fixed to one end of the air supply pipe 520. A pressure gauge 540 is fixed to the top of the air inlet pipe 530, which is connected to the cover plate 230. By providing the pressurization mechanism, during sterilization, air is supplied to the air supply pipe 520 via the air pump 510, and the gas passes through the air inlet pipe 530. Inside the installation tank 220, the pressure inside the tank is monitored in real time by a pressure gauge 540. This allows for high-precision pressurization of the tank. Multiple pressurization mechanisms control the pressure within the tank 220, maintaining it between 400-600 MPa. A gradient pressurization strategy is employed to control the pressure inside the tank, significantly improving the retention rate of prebiotics compared to traditional pasteurization while inactivating microorganisms.

[0031] Specifically, the material conveying mechanism includes a discharge pipe 710, which is fixed to the bottom of the mounting tank 220. A discharge control valve 720 is fixed to the outside of the discharge pipe 710. A material pump 730 is fixed to one end of the discharge pipe 710. A material conveying pipe 740 is fixed to one side of the material pump 730. A control valve B750 is fixed to one end of the material conveying pipe 740. An inlet pipe 760 is fixed to the bottom of the control valve B750 and is connected to the cover plate 230. After the sterilization of a single batch of fruit and vegetable juice is completed by the conveying mechanism, the conveying pump 730 is started, and the discharge control valve 720 and control valve B750 are opened. The conveying pump 730 extracts the fruit and vegetable juice from one installation tank 220 through the discharge pipe 710, and transports the fruit and vegetable juice to another installation tank 220 through the conveying pipe 740 and the inlet pipe 760, realizing the conveying operation of fruit and vegetable juice. It can transport fruit and vegetable juice between two adjacent storage mechanisms, which facilitates multi-stage sterilization of fruit and vegetable juice.

[0032] Specifically, a fastening bracket 731 is fixed to the outside of the feed pump 730, and the fastening bracket 731 is fixedly connected to the support frame 210; by setting the fastening bracket 731 to fasten and support the feed pump 730, the stability of the feed operation is ensured.

[0033] Working Principle: During use, the operation of the equipment is controlled by the main control unit 110. Fruit and vegetable juice is injected into the feeding hopper 330, and the control valve A320 is opened. The juice enters the installation tank 220 through the installation pipe 310, realizing the feeding operation. The juice enters the first set of storage mechanisms through the feeding mechanism and is stored in the installation tank 220. Air is pumped by the air pump 510 to the air supply pipe 520, and the gas enters the installation tank 220 through the air inlet pipe 530. The pressure gauge 540 monitors the internal pressure of the installation tank 220 in real time, enabling high-precision pressurization. Multiple pressurization mechanisms control the pressure of the installation tank 220, maintaining the pressure between 400-600 MPa. The temperature of the juice is adjusted by the heating controller 610 and the heating ring 620. The juice is then sterilized by the pulse sterilization component 640. During the sterilization process, the above-mentioned mechanisms work together to perform high-pressure and pulsed low-temperature thermal field sterilization on the fruit and vegetable juice. After the sterilization of a single batch is completed, the feed pump 730 is started, and the discharge control valve 720 and control valve B750 are opened. The feed pump 730 extracts the fruit and vegetable juice from one installation tank 220 through the discharge pipe 710 and transports it to another installation tank 220 through the feed pipe 740 and the inlet pipe 760, thus realizing the feeding operation of the fruit and vegetable juice. By repeating this operation, the fruit and vegetable juice can be sterilized in multiple stages. By precisely controlling the phase difference between pressure and temperature and adopting a gradient pressurization strategy, the retention rate of prebiotics is ensured while inactivating microorganisms. In addition, the content of galactooligosaccharides in the fruit and vegetable juice is detected in real time by the near-infrared spectroscopy detection probe 650, and the sterilization parameters (pressure / temperature / residence time) are dynamically adjusted to ensure the CV value of active substances in each batch.

[0034] The motor involved in the embodiments, its matching control system, electromagnetic switch and pipeline circuit can also be provided by the manufacturer. Apart from that, the power supply module, circuit and electronic components and control module involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated. The content protected by this utility model does not involve any improvement to the internal structure and method.

[0035] Although the present invention discloses embodiments and accompanying drawings, those skilled in the art will understand that various substitutions, variations and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and accompanying drawings.

Claims

1. A low-temperature active prebiotic fruit and vegetable juice processing equipment, characterized in that, The system includes a mounting base plate (100), a material storage mechanism on the top of the mounting base plate (100), a support frame (210) fixed to the top of the mounting base plate (100) by bolts, a mounting tank (220) fixed to the top of the support frame (210), a cover plate (230) fixed to the top of the mounting tank (220) by bolts, a feeding mechanism on the outside of the support frame (210), a stirring mechanism inside the mounting tank (220), a pressurizing mechanism on the outside of the cover plate (230), and a sterilization mechanism on the inner wall of the mounting tank (220). The sterilization mechanism includes a heating controller (610), which is fixed to the side wall of the mounting tank (220) by bolts. A heating ring (620) is fixed to one side of the heating controller (610). A mounting housing (630) is fixed to the side wall of the mounting tank (220) by bolts. A pulse sterilization component (640) is fixed to the inner wall of the mounting housing (630). A near-infrared spectral detection probe (650) is fixed to the bottom of the cover plate (230). A material conveying mechanism is provided at the bottom of the mounting tank (220).

2. The low-temperature active prebiotic fruit and vegetable juice processing equipment according to claim 1, characterized in that, A control host (110) is provided on one side of the mounting base plate (100).

3. The low-temperature active prebiotic fruit and vegetable juice processing equipment according to claim 1, characterized in that, The feeding mechanism includes an installation pipe (310), which is fixed to the top of the cover plate (230) by bolts. A control valve A (320) is fixed to the top of the installation pipe (310), and a feeding hopper (330) is fixed to the top of the control valve A (320).

4. The low-temperature active prebiotic fruit and vegetable juice processing equipment according to claim 1, characterized in that, The stirring mechanism includes a motor mounting base (410), which is fixed to the top of the cover plate (230) by bolts. A servo motor (420) is fixed to the top of the motor mounting base (410) by bolts. A drive shaft (430) is provided at the output end of the servo motor (420), and a stirring block (440) is fixed to the outside of the drive shaft (430).

5. The low-temperature active prebiotic fruit and vegetable juice processing equipment according to claim 1, characterized in that, The pressurization mechanism includes an air pump (510), which is fixed to the top of the cover plate (230) by bolts. An air supply pipe (520) is fixed to one side of the air pump (510), and an air inlet pipe (530) is fixed to one end of the air supply pipe (520). A pressure gauge (540) is fixed to the top of the air inlet pipe (530), and the air inlet pipe (530) is connected to the cover plate (230).

6. The low-temperature active prebiotic fruit and vegetable juice processing equipment according to claim 1, characterized in that, The material conveying mechanism includes a discharge pipe (710), which is fixed to the bottom of the mounting tank (220). A discharge control valve (720) is fixed to the outside of the discharge pipe (710). A material pump (730) is fixed to one end of the discharge pipe (710). A material conveying pipe (740) is fixed to one side of the material pump (730). A control valve B (750) is fixed to one end of the material conveying pipe (740). An inlet pipe (760) is fixed to the bottom of the control valve B (750). The inlet pipe (760) is connected to the cover plate (230).

7. The low-temperature active prebiotic fruit and vegetable juice processing equipment according to claim 6, characterized in that, The feed pump (730) is fixed with a fastening bracket (731) on the outside, and the fastening bracket (731) is fixedly connected to the support frame (210).

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