Filtering device for zinc stearate production
By introducing an anti-clogging mechanism into the zinc stearate production filtration unit, and using brushes to clean impurities, the problem of filter cloth clogging was solved, filtration efficiency was improved, and production costs were reduced.
Patent Information
- Application Number
- CN202520152828.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-01-22
AI Technical Summary
In the current zinc stearate production process, impurities accumulate during the filtration process, causing blockage of the filter cloth gaps and affecting filtration efficiency.
A filter device including an anti-clogging mechanism was designed. It utilizes a combination of a rotating shaft, connecting rod, guide column, elastic element and bristles. The bristles are driven by a servo motor to slide on the inner wall of the filter cartridge to clean impurities and prevent clogging. The filter cartridge can be easily replaced and fixed through a connecting mechanism.
It effectively prevents filter pore clogging, improves filtration efficiency, simplifies the disassembly and cleaning process of the filter cartridge, and reduces production costs and risks.
Smart Images

Figure CN223818274U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the production technology field of zinc stearate, especially a filter device for zinc stearate production. BACKGROUND
[0002] Zinc stearate is a white powder and insoluble in water. Zinc stearate is mainly used as a lubricant and a release agent for styrene resin, phenolic resin and amine-based resin. It also has the functions of vulcanizing activator and softening agent in rubber. Zinc stearate can be used as a heat stabilizer, a lubricant, a grease, a promoter, a thickening agent, etc. For example, it can be used as a heat stabilizer for PVC resin. It is used for general industrial transparent products. When used with calcium soap, it can be used for non-toxic products. Generally, the product is mainly used for soft products, but in recent years, it has begun to be used for hard transparent products such as mineral water bottles, water pipes and other products. The product has good lubricity and can improve the scaling and precipitation phenomenon. It can also be used as a lubricant, a release agent, a flatting agent for paint and an additive for paint.
[0003] CN201821555646.6 discloses a zinc stearate production filtering device, which comprises a brine tank and a reaction kettle. The brine tank and the reaction kettle are fixedly connected through a conveying pipeline. A water pump, an adjusting valve and a filtering device are fixedly arranged on the conveying pipeline in sequence according to the liquid flow direction. The filtering device comprises a flange type glass sight glass. Filter cloth is fixedly arranged in the flange type glass sight glass. Connectors are fixedly arranged at the left and right ends of the flange type glass sight glass. The connectors are communicated with the conveying pipeline. The utility model has the advantages of simple structure, reasonable design, low cost, convenient operation, impurity removal of raw materials, improved quality of zinc stearate, increased product competitiveness, avoidance of rework and scrap due to product appearance problems, reduced production risk cost, and reduced production cost by using zinc sulfate raw material through the device.
[0004] In the above patent, the raw materials are filtered through the filter cloth. During the filtering process of the filter cloth, impurities will accumulate on the inner wall of the filter cloth. The impurities will block the gaps of the filter cloth, affecting the filtering efficiency. SUMMARY
[0005] The summary part of the present application is used to introduce the concept in a simple form, which will be described in detail in the specific embodiment part. The summary part of the present application is not intended to identify the key features or essential features of the claimed technical solution, nor is it intended to limit the scope of the claimed technical solution.
[0006] In order to solve the technical problems mentioned in the background part, some embodiments of the present application provide a filter device for zinc stearate production, which comprises:
[0007] an upper shell;
[0008] The lower housing is detachably mounted on the bottom of the lower housing;
[0009] The filter cartridge is detachably housed within the lower casing;
[0010] The feed pipe is located at the top of the upper housing;
[0011] Blocking mechanism;
[0012] The connecting mechanism is used in conjunction with the filter cartridge;
[0013] The anti-clogging mechanism includes a rotating shaft on the upper housing, connecting rods evenly distributed on the rotating shaft, guide posts on the connecting rods, a first elastic element sleeved on the guide post, a fixed plate on the guide post, and bristles detachably disposed on the fixed plate. The connecting rods are provided with round holes through which the guide posts can slide. One end of the first elastic element is fixed to the fixed plate, and the other end is fixed to the connecting rod. The bristles are in contact with the inner wall of the filter cartridge.
[0014] Preferably, the connecting rod is an "L" shaped rod.
[0015] Preferably, the anti-blocking mechanism further includes a mounting plate that cooperates with the fixed plate, an elastic insert plate provided on the mounting plate, and a locking block provided on the elastic insert plate. The fixed plate is provided with a insertion groove that cooperates with the elastic insert plate, and the brush bristles are fixed on the mounting plate.
[0016] Preferably, the connecting mechanism includes a support rod disposed on the inner wall of the lower housing, a sleeve disposed on the support rod, a support plate disposed on the bottom of the sleeve, and a locking assembly, wherein the sleeve is for inserting a filter cartridge.
[0017] Preferably, the locking assembly includes a mounting hole on the inner wall of the sleeve, a second elastic element in the mounting hole, a push rod on the end of the second elastic element, and a ball bearing on the end of the push rod. The filter cylinder is provided with a locking hole that cooperates with the push rod.
[0018] Preferably, the locking hole end is provided with a guide groove, which is located on the upper and lower sides of the locking hole end, and the guide groove allows the ball to slide.
[0019] Preferably, the bottom of the filter cartridge is rounded.
[0020] Preferably, a sieve plate is provided on the inner wall of the lower housing, and the sieve plate is provided with sieve holes.
[0021] Preferably, both the upper and lower housings are provided with flanges, and the flanges are provided with screws.
[0022] Preferably, the card block has an inclined surface.
[0023] This application provides a clogging-resistant filter device for the production of zinc stearate. Attached Figure Description
[0024] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.
[0025] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.
[0026] In the attached diagram:
[0027] Figure 1 This is a schematic diagram of the structure of this utility model.
[0028] Figure 2 This is a cross-sectional view of the present invention.
[0029] Figure 3 for Figure 2 A magnified view of point A.
[0030] Figure 4 This is a schematic diagram of part of the anti-blocking mechanism of this utility model.
[0031] Figure 5 for Figure 4 A magnified view of point A.
[0032] Figure 6 This is a schematic diagram of the filter cartridge of this utility model. Detailed Implementation
[0033] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.
[0034] It should also be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.
[0035] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.
[0036] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".
[0037] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.
[0038] like Figures 1-6 As shown, a filtration device for zinc stearate production includes an upper shell 1, a lower shell 2, a filter cylinder 3, a feed pipe 4, an anti-clogging mechanism, and a connecting mechanism. The lower shell 2 is detachably connected to the bottom of the upper shell, and a discharge hole 21 is provided at its bottom. The filter cylinder 3 has an opening at the top, and filter holes 31 are evenly provided on its side walls and bottom. It is detachably connected to the inner wall of the lower shell through the connecting mechanism. The feed pipe 4 is fixed to the upper shell, and one end of it extends into the filter cylinder.
[0039] Specifically, the anti-clogging mechanism includes a rotating shaft 51, a connecting rod 52, a guide post 53, a first elastic element 54, a fixing plate 55, bristles 56, and a driving element 57. One end of the rotating shaft 51 is rotatably connected to the upper housing, and its axis coincides with the axis of the filter cartridge. The connecting rod 52 is evenly fixed on the rotating shaft and has multiple circular holes. The guide posts 53 are respectively inserted into the circular holes and can slide relative to the circular holes. The fixing plate 55 is fixed to the end of the guide post. The first elastic element 54 is a spring, which is sleeved on the guide post, and one end of it is fixed to the fixing plate. The upper end is fixed to the connecting rod; the bristles 56 are detachably connected to the fixed plate and are in contact with the inner wall of the filter cylinder; the drive component 57 is a servo motor, whose output shaft is connected to the rotating shaft. When the drive component is started, the rotating shaft is rotated, which can drive the bristles to slide on the inner wall of the filter cylinder, thereby brushing out the impurities on the inner wall of the filter cylinder and in the filter holes, thus preventing the filter holes from being blocked. Furthermore, by pushing the bristles through the first elastic element, it can be ensured that the bristles can enter the filter holes for unblocking, and the bristles can also be worn to a certain extent to ensure the cleaning effect.
[0040] As a preferred embodiment, the anti-clogging mechanism also includes a mounting plate 581, a flexible insert plate 582, and a locking block 583. The mounting plate 582 is used to fix the brush bristles. The flexible insert plate 582 is fixed on the mounting plate, and the fixing plate 55 is provided with a insertion groove 551 that mates with the flexible insert plate. The locking block 583 is fixed on the flexible insert plate and has an inclined surface. When installing the brush bristles, the flexible insert plate is aligned with the insertion groove and inserted. The locking block will squeeze the flexible insert plate to deform. When the locking block has completely passed through the insertion groove, the flexible insert plate will return to its original shape, so that the locking block abuts against the side wall of the fixing plate, thereby completing the fixation. When it is necessary to replace the brush bristles, the mounting plate can be removed by pressing the locking block to make it pass through the insertion groove, which is very convenient for replacement.
[0041] Specifically, the connecting mechanism includes a support rod 61, a sleeve 62, a support plate 63, and a locking assembly. One end of the support rod 61 is fixed to the inner wall of the lower housing; the sleeve 62 is fixed to the end of the support rod, and the sleeve allows the filter cartridge to be inserted; the support plate 63 is fixed to the bottom of the sleeve to support the filter cartridge; the locking assembly includes a mounting hole 64, a second elastic element 65, a push rod 66, and a ball bearing 67. The mounting hole 64 is formed on the inner wall of the sleeve; the second elastic element 65 is a spring, one end of which is fixed in the mounting hole; the push rod 66 is fixed to the end of the second elastic element and can slide relative to the inner wall of the mounting hole; the ball bearing 67 is rotatably connected to the end of the push rod; the filter cartridge 3 is provided with a locking hole 32 that cooperates with the push rod, and the end of the locking hole is provided with a guide groove 33. The guide grooves located on the upper and lower sides of the locking hole allow the ball bearings to slide. The bottom of the filter cylinder has rounded corners. When installing the filter cylinder, align it with the sleeve and move the filter cylinder downwards. The rounded corners at the bottom of the filter cylinder will squeeze the ball bearings, pressing the top rod and the ball bearings into the mounting hole. When the bottom of the filter cylinder is in contact with the support plate, rotate the filter cylinder. When the top rod is aligned with the locking hole, the second elastic element will push the top rod into the locking hole, thus fixing the filter cylinder and preventing it from rotating during brush cleaning. When it is necessary to clean the impurities inside the filter cylinder, move the upper shell upwards to remove the anti-clogging mechanism from the filter cylinder. Then pull the filter cylinder upwards. The guide grooves will squeeze the ball bearings, pressing them into the mounting hole, allowing the filter cylinder to be removed from the sleeve. Disassembly is very convenient.
[0042] In other embodiments, the connecting rod 52 is an "L"-shaped rod, which can clean both the side wall and the bottom wall of the filter cartridge.
[0043] In other embodiments, a sieve plate 22 is inclined on the inner wall of the lower housing 2, and the sieve plate is provided with sieve holes, and the inclination angle of the sieve plate is thirty degrees.
[0044] In other embodiments, both the upper and lower housings are provided with flanges 7, and the flanges are provided with screws 71, which allow for quick assembly and disassembly of the upper and lower housings.
[0045] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in the embodiments of this disclosure is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above-described features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.
Claims
1. A filtration device for zinc stearate production, comprising: Upper shell; The lower housing is detachably mounted on the bottom of the lower housing; The filter cartridge is detachably installed inside the lower housing; The feed pipe is located at the top of the upper housing; Blocking mechanism; A connecting mechanism that cooperates with the filter cartridge; The anti-clogging mechanism is characterized in that it includes a rotating shaft on the upper housing, a connecting rod evenly distributed on the rotating shaft, a guide post on the connecting rod, a first elastic member sleeved on the guide post, a fixing plate on the guide post, and bristles detachably disposed on the fixing plate. The connecting rod is provided with a circular hole through which the guide post can slide. One end of the first elastic member is fixed to the fixing plate, and the other end is fixed to the connecting rod. The bristles are in contact with the inner wall of the filter cylinder.
2. The filtration device for zinc stearate production according to claim 1, characterized in that: The connecting rod is an "L" shaped rod.
3. The filtration device for zinc stearate production according to claim 1, characterized in that: The anti-blocking mechanism also includes a mounting plate that cooperates with the fixed plate, an elastic insert plate disposed on the mounting plate, and a locking block disposed on the elastic insert plate. The fixed plate is provided with a insertion groove that cooperates with the elastic insert plate, and the brush bristles are fixed on the mounting plate.
4. The filtration device for zinc stearate production according to claim 1, characterized in that: The connecting mechanism includes a support rod disposed on the inner wall of the lower housing, a sleeve disposed on the support rod, a support plate disposed on the bottom of the sleeve, and a locking assembly. The sleeve is for inserting a filter cartridge.
5. The filtration device for zinc stearate production according to claim 4, characterized in that: The locking assembly includes a mounting hole on the inner wall of the sleeve, a second elastic element in the mounting hole, a push rod on the end of the second elastic element, and a ball bearing on the end of the push rod. The filter cylinder is provided with a locking hole that cooperates with the push rod.
6. The filtration device for zinc stearate production according to claim 5, characterized in that: The locking hole end is provided with a guide groove, which is located on the upper and lower sides of the locking hole end, and the guide groove allows the ball to slide.
7. The filtration device for zinc stearate production according to claim 5, characterized in that: The bottom of the filter cylinder is rounded.
8. The filtration device for zinc stearate production according to claim 1, characterized in that: The inner wall of the lower housing is provided with a sieve plate, and the sieve plate is provided with sieve holes.
9. The filtration device for zinc stearate production according to claim 1, characterized in that: Both the upper and lower housings are provided with flanges, and the flanges are provided with screws.
10. The filtration device for zinc stearate production according to claim 3, characterized in that: The card block has an inclined surface.
Citation Information
Patent Citations
Filtering device for zinc stearate production
CN209286817U