Acrylamide suspending agent pretreatment device
By designing a device that includes a sedimentation tank, a mixing tank, and a mixing pipe, the problem of continuity between mixing and sedimentation operations was solved, achieving uniform mixing and efficient sedimentation of wastewater and acrylamide suspension, thus improving the practicality of the device.
Patent Information
- Application Number
- CN202520210861.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-11
AI Technical Summary
Conventional acrylamide suspension pretreatment devices are difficult to operate continuously and efficiently during the mixing and sedimentation processes, resulting in low practicality.
A device comprising a sedimentation tank, a mixing tank, a mixing pipe, and a drive motor was designed. The rotation of the mixing pipe enables uniform mixing of wastewater and acrylamide suspension, followed by sedimentation treatment in the sedimentation tank. A water valve controls the discharge of sludge.
This achieves uniform mixing and efficient sedimentation of wastewater and acrylamide suspension, improving the operational consistency and efficiency of the pretreatment unit.
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Figure CN223818525U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of wastewater treatment technology, and in particular relates to an acrylamide suspension pretreatment device. Background Technology
[0002] The polymerization of monomer aqueous solutions suspended in an organic solvent with small droplets is called suspension polymerization, also known as bead polymerization. Suspension polymers mainly consist of monomers, initiators, organic solutions, and suspending agents. The initiator is dissolved in the monomer aqueous solution. The dispersant, also called a suspending agent, functions to disperse the monomer aqueous solution into small droplets under stirring and suspend them in the organic solvent to prevent the polymer particles from adhering to each other during polymerization.
[0003] Because mixing requires high-speed flow of wastewater, while sedimentation requires the wastewater to remain still, the two steps need to be operated separately, making it difficult to operate them continuously and efficiently. This results in the relatively low practicality of conventional acrylamide suspension pretreatment devices.
[0004] To address these issues, we propose a pretreatment device for acrylamide suspension. Utility Model Content
[0005] The purpose of this invention is to address the problem of low practicality of conventional acrylamide suspension pretreatment devices, and to propose an acrylamide suspension pretreatment device.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A pretreatment device for acrylamide suspension includes a sedimentation tank. A water valve is installed at the bottom of the sedimentation tank, and a stirring tank is fixedly connected to the top of the sedimentation tank. A bearing frame is fixedly connected to the top of the stirring tank, and a stirring tube is rotatably installed inside the bearing frame. A drive motor is also fixedly connected to the bearing frame, and the drive motor meshes with the stirring tube. Acrylamide suspension is poured into the stirring tube, and wastewater is simultaneously discharged into the stirring tube. During this process, the drive motor drives the stirring tube to rotate, mixing the wastewater discharged into the stirring tank with the acrylamide suspension. The rotation of the stirring tube further agitates the mixture, making it more uniform. The mixture is then discharged into the sedimentation tank through the stirring tank for sedimentation. When the sludge buildup at the bottom of the sedimentation tank becomes too thick, the water valve is opened to discharge wastewater, thus facilitating mixing and sedimentation.
[0008] Preferably, a feeding hopper is fixedly connected to the drive motor, the lower part of which is located inside the stirring tube and does not contact the stirring tube. Acrylamide suspension is poured into the feeding hopper and guided into the stirring tube through the feeding hopper, facilitating the addition of acrylamide suspension into the stirring tube.
[0009] Preferably, the mixing tank includes a tank body and a conical trough, with the tank body and the conical trough fixedly connected. After the acrylamide suspension and wastewater enter the conical trough, they are stirred by the rotating stirring pipe before entering the tank body. The mixture is then slowly discharged into the sedimentation tank through the tank body, where it is decelerated by the upper space of the sedimentation tank, thus minimizing its impact on sedimentation.
[0010] Preferably, the bearing bracket includes a fixing rod and a bearing, with the fixing rod fixedly connected to the outer periphery of the bearing. The bearing guides the rotation of the stirring tube, facilitating the mixing of the acrylamide suspension and wastewater within the conical tank.
[0011] Preferably, the stirring tube includes a rotating tube, a first gear, and a brush. The lower part of the rotating tube has a drain outlet. The first gear is fixedly installed on the upper part of the rotating tube, and the brush is uniformly fixedly connected to the lower outer end of the rotating tube. When the drive motor rotates the first gear, the rotating tube rotates, which in turn rotates the brush, causing the wastewater and acrylamide suspension inside the rotating tube to be discharged through the drain outlet. The mixture is then stirred by the brush, facilitating mixing.
[0012] Preferably, the drive unit includes a fixed frame, a motor, and a second gear. The motor is fixedly connected to the inner end of the fixed frame, and the second gear is fixedly connected to the lower part of the motor rotor. The motor drives the second gear to rotate, which in turn drives the first gear to rotate, facilitating the drive unit to rotate the stirring tube.
[0013] Preferably, the drive unit further includes a reinforcing block, which is fixedly connected to the lower end of the fixing frame. The reinforcing block increases the stability between the fixing frame and the fixing rod.
[0014] In summary, the technical effects and advantages of this utility model are as follows:
[0015] 1. Pour the acrylamide suspension into the mixing tube, and at the same time discharge the wastewater into the mixing tube. During the process, use the drive motor to rotate the mixing tube, so that the wastewater discharged into the mixing tank through the mixing tube mixes with the acrylamide suspension. Use the rotation of the mixing tube to stir, so that the mixture is more uniform. Then discharge it into the sedimentation tank through the mixing tank for sedimentation. When the sludge at the bottom of the sedimentation tank is too thick, open the water valve to discharge the sewage, so as to facilitate stirring, mixing and sedimentation.
[0016] 2. After the acrylamide suspension and wastewater enter the conical tank, they are stirred by the rotation of the stirring pipe and then slowly discharged into the sedimentation tank through the tank body. The sedimentation tank is slowed down by the upper space to reduce the impact on sedimentation.
[0017] 3. When the drive motor drives the first gear to rotate, the first gear drives the rotating pipe to rotate, which in turn drives the brush to rotate, so that the sewage and acrylamide suspension in the rotating pipe are discharged through the drain outlet and then stirred by the brush, which facilitates mixing. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the mixing tank structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the bearing bracket structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the stirring tube structure of this utility model;
[0022] Figure 5 This is a schematic diagram of the drive mechanism structure of this utility model.
[0023] In the diagram: 1. Sedimentation tank; 2. Mixing tank; 3. Bearing frame; 4. Mixing pipe; 5. Drive motor; 6. Water valve; 7. Feed hopper; 21. Tank body; 22. Conical trough; 31. Fixing rod; 32. Bearing; 41. Rotary pipe; 42. First gear; 43. Brush; 44. Drain outlet; 51. Fixing frame; 52. Motor; 53. Second gear; 54. Reinforcing block. Detailed Implementation
[0024] The technical solutions of the utility model embodiments will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the utility model, and not all embodiments.
[0025] Reference Figure 1 A pretreatment device for acrylamide suspension includes a sedimentation tank 1, a water valve 6 installed at the lower part of the sedimentation tank 1, a stirring tank 2 fixedly connected to the upper part of the sedimentation tank 1, a bearing frame 3 fixedly connected to the upper part of the stirring tank 2, a stirring tube 4 rotatably installed inside the bearing frame 3, and a drive motor 5 fixedly connected to the bearing frame 3, the drive motor 5 engaging with the stirring tube 4.
[0026] Reference Figure 1 A feeding hopper 7 is fixedly connected to the drive unit 5. The lower part of the feeding hopper 7 is located inside the stirring tube 4, and the feeding hopper 7 does not contact the stirring tube 4. Acrylamide suspension is poured into the feeding hopper 7 and introduced into the stirring tube 4 through the feeding hopper 7.
[0027] Reference Figure 1 and 2The mixing tank 2 includes a tank body 21 and a conical trough 22. The tank body 21 is fixedly connected to the sedimentation tank 1 and communicates with the internal space of the sedimentation tank 1. The tank body 21 and the conical trough 22 are also fixedly connected. When the acrylamide suspension and wastewater enter the conical trough 22, they are stirred by the rotation of the stirring pipe 4 and then enter the tank body 21. The wastewater is then slowly discharged into the sedimentation tank 1 through the tank body 21 and decelerated through the upper space of the sedimentation tank 1.
[0028] Reference Figure 1 , 2 3. The bearing frame 3 includes a fixing rod 31 and a bearing 32. The outer end of the fixing rod 31 is fixedly connected to the conical groove 22, and the fixing rod 31 is fixedly connected to the outer periphery of the bearing 32. The bearing 32 guides the rotation of the stirring tube 4, so that the stirring tube 4 mixes the acrylamide suspension and wastewater in the conical groove 22.
[0029] Reference Figure 1 , 2 3 and 4, the stirring tube 4 includes a rotating tube 41, a first gear 42, and a brush 43. The rotating tube 41 is rotatably mounted inside the bearing 32, and the first gear 42 is in movable contact with the bearing 32. The lower part of the feeding hopper 7 is located inside the rotating tube 41, but the feeding hopper 7 is not in contact with the rotating tube 41. The lower part of the rotating tube 41 is provided with a drain port 44. The lower ends of the rotating tube 41 and the brush 43 are in movable contact with the conical groove 22. The first gear 42 is fixedly mounted on the upper part of the rotating tube 41, and the brush 43 is evenly fixedly connected to the lower outer end of the rotating tube 41. When the drive motor 5 drives the first gear 42 to rotate, the first gear 42 drives the rotating tube 41 to rotate, and the rotating tube 41 drives the brush 43 to rotate, so that the sewage and acrylamide suspension in the rotating tube 41 are discharged through the drain port 44, and then stirred by the brush 43.
[0030] Reference Figure 1 , 3 4 and 5, the drive unit 5 includes a fixed frame 51, a motor 52, and a second gear 53. The fixed frame 51 is fixedly connected to the fixed rod 31. The second gear 53 meshes with the first gear 42. The motor 52 is fixedly connected to the inner end of the fixed frame 51, and the second gear 53 is fixedly connected to the lower part of the rotor of the motor 52. The motor 52 drives the second gear 53 to rotate, which in turn drives the first gear 42 to rotate.
[0031] Reference Figure 1 , 3 In addition to the drive unit 5, the drive unit 5 also includes a reinforcing block 54, which is fixedly connected to the outside of the fixing rod 31 and to the lower end of the fixing frame 51. The reinforcing block 54 is used to increase the firmness between the fixing frame 51 and the fixing rod 31.
[0032] Working principle: Acrylamide suspension is poured into the stirring tube 4, and sewage is discharged into the stirring tube 4 at the same time. During the process, the drive motor 5 drives the stirring tube 4 to rotate, so that the sewage discharged into the stirring tank 2 through the stirring tube 4 mixes with the acrylamide suspension. The stirring tube 4 is rotated to make the mixture more uniform. The mixture is discharged into the sedimentation tank 1 through the stirring tank 2 for sedimentation. When the sludge at the bottom of the sedimentation tank 1 is too thick, the water valve 6 is opened to discharge sewage, thereby realizing the mixing and sedimentation.
[0033] The above description is only a preferred embodiment of the utility model, but the protection scope of the utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed by the utility model, based on the technical solution and the utility model concept, should be included within the protection scope of the utility model.
[0034] The description briefly mentions the application direction of the utility model in relation to existing technologies known to those skilled in the art without modification, and combines them with the utility model to form a complete technology; it avoids excessive popularization of technologies known to those skilled in the art, in order to help those skilled in the art quickly understand the main content of the utility model.
Claims
1. An acrylamide suspension pretreatment device, comprising a sedimentation tank (1), characterized in that: A water valve (6) is installed at the lower part of the sedimentation tank (1), and a stirring tank (2) is fixedly connected to the upper part of the sedimentation tank (1). A bearing frame (3) is fixedly connected to the upper part of the stirring tank (2). A stirring tube (4) is rotatably installed inside the bearing frame (3). A drive motor (5) is also fixedly connected to the bearing frame (3). The drive motor (5) meshes with the stirring tube (4).
2. The acrylamide suspension pretreatment device according to claim 1, characterized in that: A feeding hopper (7) is fixedly connected to the drive motor (5). The lower part of the feeding hopper (7) is located inside the stirring tube (4), and the feeding hopper (7) does not contact the stirring tube (4).
3. The acrylamide suspension pretreatment device according to claim 1, characterized in that: The stirring tank (2) includes a tank body (21) and a conical groove (22), and the tank body (21) and the conical groove (22) are fixedly connected.
4. The acrylamide suspension pretreatment device according to claim 1, characterized in that: The bearing bracket (3) includes a fixing rod (31) and a bearing (32), wherein the fixing rod (31) is fixedly connected to the outer periphery of the bearing (32).
5. The acrylamide suspension pretreatment device according to claim 1, characterized in that: The stirring tube (4) includes a rotating tube (41), a first gear (42) and a brush (43). The lower part of the rotating tube (41) is provided with a drain port (44). The first gear (42) is fixedly installed on the upper part of the rotating tube (41). The brush (43) is evenly fixedly connected to the lower outer end of the rotating tube (41).
6. The acrylamide suspension pretreatment device according to claim 1, characterized in that: The drive unit (5) includes a fixed frame (51), a motor (52), and a second gear (53). The motor (52) is fixedly connected to the inner end of the fixed frame (51), and the second gear (53) is fixedly connected to the lower part of the rotor of the motor (52).
7. The acrylamide suspension pretreatment device according to claim 6, characterized in that: The drive unit (5) also includes a reinforcing block (54), which is fixedly connected to the lower end of the fixing frame (51).