Blanking machine capable of automatically detecting size

Abstract

The utility model provides a blanking machine capable of automatically detecting the size. The blanking machine comprises an assembling and testing production line used for conveying testing products; the rack is located on one side of the assembling and testing production line. The XY-axis module is arranged above the assembly test conveying line; comprising an X-axis module and a Y-axis module, the X-axis module and the Y-axis module are arranged on the rack in a spaced and parallel mode, and the guiding direction of the X-axis module is parallel to the conveying direction of the assembling and testing production line; the Z-axis module is arranged on the Y-axis module; the material taking clamping jaw is arranged at the moving end of the Z-axis module. The detection assembly comprises four laser sensors arranged towards the assembly test production line and is used for detecting the position size of a test product; the defective product area is arranged on the rack and located on one side of the assembling and testing conveying line. And the good product goods shelf is arranged on one side of the rack and used for storing the products discharged by the material taking clamping jaw. The automatic size detection and blanking of the test product are completed, the automation degree is high, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic detection size unloading machine technical field, especially automatic detection size unloading machine. BACKGROUND

[0002] The demand of power supply is increasingly expanding, and the competition of power supply market is also increasingly big, and the quality needs to be guaranteed while guaranteeing the demand, and the automatic unloading to the logistics shelf is needed after the assembly test of the power supply production line, the manual unloading is adopted, the production efficiency is low, and the manpower is wasted, therefore, it is urgent to provide a kind of automatic detection size unloading machine to solve the above problems. UTILITY MODEL CONTENTS

[0003] In view of the defects in the prior art, the utility model provides an automatic detection size unloading machine, which comprises:

[0004] Assembly test production line for conveying test products;

[0005] Frame located on one side of the assembly test production line;

[0006] XY axis module, the XY axis module is arranged above the assembly test production line; it comprises an X axis module and a Y axis module arranged on the X axis module, the X axis module is arranged in parallel with the conveying direction of the assembly test production line; Z axis module, arranged on the Y axis module;

[0007] Material taking gripper, arranged at the moving end of the Z axis module;

[0008] Detection assembly, comprising four laser sensors arranged towards the assembly test production line, for detecting the position and size of test products;

[0009] Defective product area, arranged on the frame, located on one side of the assembly test production line;

[0010] Good product shelf, arranged on one side of the frame, for storing the products unloaded by the material taking gripper.

[0011] Preferably, the assembly test production line comprises a conveying track, a product positioning mechanism arranged on the conveying track, a test product mounted on the product positioning mechanism and a driving assembly for driving the product positioning mechanism to move.

[0012] Preferably, the product positioning mechanism comprises a sliding seat matched with the conveying track, a product positioning seat matched with the test product arranged on the sliding seat and a positioning hole arranged on the product positioning seat.

[0013] Preferably, the four laser sensors are used to detect the positioning size of the test product and the size of the shell deformation.

[0014] Preferably, the Z-axis module is a double-stroke module.

[0015] Preferably, the good-quality shelf includes a frame and multiple partitions disposed on the frame.

[0016] Preferably, the detection component includes height-adjustable brackets disposed on both sides of the assembly and testing production line, and the laser sensor is disposed on the height-adjustable brackets.

[0017] Beneficial effects:

[0018] This invention provides an automatic size detection and unloading machine, including an assembly and testing production line, a frame, an XY-axis module, a Z-axis module, a pick-up gripper, a detection component, a defective product area, and a good product shelf. The detection component detects the position and dimensions of test products on the assembly and testing production line. The test products are mounted on product positioning seats with screws and transported by the assembly and testing production line. The detection component can detect deformation of the outer shell or deformation such as the outer shell not locking and warping based on the position and dimensions, and sends signals to the XY-axis module and the pick-up gripper to pick up the test products and place them in the defective product area. Good products without deformation are detected and unloaded onto the good product shelf, completing the automatic size detection and unloading of test products. This high degree of automation improves production efficiency. Attached Figure Description

[0019] Fig. 1 This is a three-dimensional structural schematic diagram of the present invention;

[0020] Fig. 2 This is a schematic diagram of the assembly and testing production line of this utility model;

[0021] The components include: 10. Assembly and testing production line; 11. Test product; 12. Conveyor track; 13. Product positioning mechanism; 14. Drive assembly; 15. Sliding seat; 16. Product positioning seat; 17. Positioning hole; 20. Frame; 30. XY axis module; 31. X-axis module; 32. Y-axis module; 40. Z-axis module; 50. Picking gripper; 60. Detection assembly; 61. Height adjustment bracket; 62. Laser sensor; 70. Defective product area; 80. Good product shelf. Detailed Implementation

[0022] The present invention will now be described in detail with reference to specific embodiments. These embodiments will help those skilled in the art to further understand the present invention, but do not limit the present invention in any way. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention. These all fall within the protection scope of the present invention.

[0023] ReferenceFigs. 1-2

[0024] This utility model provides an automatic size detection and blanking machine, including: an assembly and testing production line 10, a frame 20, an XY axis module 3230, a Z axis module 40, a material handling gripper 50, a detection component 60, a defective product area 70, and a good product shelf 80. The assembly and testing production line 10 is used for conveying the test product 11; the frame 20 is located on one side of the assembly and testing production line 10; the XY axis module 3230 is disposed above the assembly and testing production line; the XY axis module 3230 includes two spaced and parallel X-axis modules 31 disposed on the frame 20 and a Y-axis module 32 disposed on the X-axis module 31, the guide of the X-axis module 31 being parallel to the conveying direction of the assembly and testing production line 10; the Z-axis module 40 is disposed on the Y-axis module 32; the picking gripper 50 is disposed at the moving end of the Z-axis module 40; the detection component 60 includes four laser sensors 62 disposed facing the assembly and testing production line 10 for detecting the position and size of the test product 11; the defective product area 70 is disposed on the frame 20, located on one side of the assembly and testing production line; the good product shelf 80 is disposed on one side of the frame 20 for storing the products unloaded by the picking gripper 50. The detection component 60 detects the position and dimensions of the test product 11 on the assembly and testing production line 10. The test product 11 is installed on the product positioning seat 16 by screws and is transported through the assembly and testing production line 10. The detection component 60 can detect the deformation of the shell or the deformation of the shell that is not locked and is raised by the position and dimensions, and sends a signal to the XY axis module 3230 and the picking claw 50 to pick up the test product 11 and place it in the defective product area 70. Good products without deformation are detected and unloaded to the good product shelf 80. The automatic detection of the size and unloading of the test product 11 is completed. The degree of automation is high and the production efficiency is improved.

[0025] In one embodiment, the assembly and testing production line 10 includes a conveyor track 12, a product positioning mechanism 13 disposed on the conveyor track 12, a test product 11 mounted on the product positioning mechanism 13, and a drive assembly 14 for moving the product positioning mechanism 13. The drive assembly 14 drives the product positioning mechanism 13 to move along the guide rail.

[0026] In one embodiment, the product positioning mechanism 13 includes a sliding seat 15 adapted to the conveying track 12, a product positioning seat 16 adapted to the test product 11 disposed on the sliding seat 15, and positioning holes 17 disposed on the product positioning seat 16. The test product 11 is engaged on the product positioning seat 16 and is positioned and fixed by mounting screws disposed at the four corners and the positioning holes 17.

[0027] In one embodiment, four laser sensors 62 are used to detect the positioning dimensions of the test product 11 and the dimensions of the deformation of the housing. The assembly and testing production line 10 conveys the test product 11 through, and the four laser sensors 62 detect the deformation of the housing or the deformation of the housing that is not locked and is raised. The results are compared with the standard values ​​set in the system. If there is a deviation, it indicates that the housing is parallel or is not locked and is raised, and thus it is determined to be a defective product.

[0028] In one embodiment, the Z-axis module 40 is a double-stroke module that drives the material handling gripper 50 to move quickly to unload materials.

[0029] In one embodiment, the good product shelf 80 includes a frame and multiple partitions disposed on the frame, through which good products are stored and transported to the next workstation.

[0030] In one embodiment, the detection component 60 includes height adjustment brackets 61 disposed on both sides of the assembly and testing production line 10, and the laser sensor 62 is disposed on the height adjustment brackets 61, and the angle and height of the laser sensor 62 can be adjusted by the height adjustment brackets 61.

[0031] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] The above description, in conjunction with specific embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of the present invention.

Claims

1. An automatic size detection and blanking machine, characterized in that, include: Assembly and testing production line, used for transporting test products; The rack is located on one side of the assembly and testing production line; The XY axis module is located above the assembly and testing production line; it includes two spaced-apart and parallel X-axis modules arranged on the frame and a Y-axis module arranged on the X-axis module. The guide of the X-axis module is arranged parallel to the conveying direction of the assembly and testing production line. The Z-axis module is mounted on the Y-axis module; The material handling gripper is located at the moving end of the Z-axis module; The detection component includes four laser sensors positioned toward the assembly and testing production line for detecting the position and dimensions of the test product. The defective products area is located on the rack, on one side of the assembly and testing production line; A good-quality shelf, located on one side of the frame, is used to store products cut by the gripper.

2. The automatic size detection and blanking machine according to claim 1, characterized in that, The assembly and testing production line includes a conveyor track, a product positioning mechanism set on the conveyor track, a test product installed on the product positioning mechanism, and a drive component that drives the product positioning mechanism to move.

3. The automatic size detection and blanking machine according to claim 2, characterized in that, The product positioning mechanism includes a sliding seat adapted to the conveying track, a product positioning seat adapted to the test product and disposed on the sliding seat, and a positioning hole disposed on the product positioning seat.

4. The automatic size detection and blanking machine according to claim 1, characterized in that, Four laser sensors are used to detect the positioning dimensions of the test product and the dimensions of the deformation of the casing.

5. The automatic size detection and blanking machine according to claim 1, characterized in that, The Z-axis module is a double-stroke module.

6. The automatic size detection and blanking machine according to claim 1, characterized in that, The good-quality shelf includes a frame and multiple layers of partitions installed on the frame.

7. The automatic size detection and blanking machine according to claim 1, characterized in that, The detection component includes height-adjustable brackets disposed on both sides of the assembly and testing production line, and the laser sensor is disposed on the height-adjustable brackets.

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