Casting cleaning device for metal casting

By designing a combination of a rotating mechanism and a spraying mechanism, automatic multi-angle cleaning of castings was achieved, solving the problem that existing devices required manual angle adjustment, improving cleaning efficiency and reducing water waste.

CN223819216UActive Publication Date: 2026-01-23王永明
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Patent Information

Application Number
CN202423059076.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2026-01-23
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

Existing casting cleaning equipment is not convenient for cleaning castings from multiple angles, requiring frequent manual adjustments of the casting angles, which increases the labor intensity of operators and reduces cleaning efficiency.

Method used

A casting cleaning device including a rotating mechanism and a spraying mechanism was designed. The rotating disk is driven by a motor to rotate the rotating shaft and gears. Combined with the spraying mechanism, the casting is cleaned from multiple angles. The smoothness of rotation is ensured by slide rails and ball bearings. Impurities and contaminants generated during the cleaning process are separated by a collection box and a filter plate.

Benefits of technology

It enables automatic multi-angle cleaning of castings, improves cleaning efficiency, reduces manual operation, and reduces water waste through the design of filter plates and collection boxes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a casting cleaning device for metal casting, which relates to the technical field of metal casting and comprises a box body, a fixing frame, a rotating mechanism and a spraying mechanism, the fixing frame is fixedly connected inside the box body, the rotating mechanism is mounted on the upper surface of the fixing frame, and the spraying mechanism is mounted on the back of the box body. Through the cooperation of the rotating mechanism, the spraying mechanism and the control switch, after a casting to be cleaned is placed on the rotating disc, the water pump is started through the control switch, the casting is sprayed through the cooperation of the first communicating pipe, the second communicating pipe and the spraying pipe, meanwhile, the motor is started through the control switch, and under the cooperation of the speed reducer, the rotating shaft, the gear and the gear ring, the casting can be cleaned. The rotating disc is driven to rotate slowly, so that the casting is driven to rotate, multi-angle cleaning can be completed without manually rotating the casting, and the stability and smoothness of the rotating disc in the rotating process are improved through rolling connection of the first sliding rail, the second sliding rail and the balls.
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Description

TECHNICAL FIELD

[0001] The utility model relates to metal casting technical field, concretely is a cast cleaning device for metal casting. BACKGROUND

[0002] In the metal casting field, the cast cleaning is an indispensable link in the casting process, and the surface of the cast after casting will often have the sand, the oxide skin and other impurities, these attachments not only influence the appearance quality of the cast, still possibly have the adverse effect to the performance of the cast, therefore, must carry out the effective cleaning to it before the subsequent processing of the cast.

[0003] However, the existing cast cleaning device has many inconveniences in the using process, is inconvenient for the multiple angles of the cast and is cleaned, needs the manual adjustment of the angle of the cast frequently, increases the labor intensity of the operator, and reduces the cleaning efficiency, therefore, we provide a cast cleaning device for metal casting to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model discloses a cast cleaning device for metal casting to make up for the deficiency of prior art.

[0005] To realize the above-mentioned purpose, the utility model provides the following technical scheme: a cast cleaning device for metal casting, including the box, the fixed bolster, the rotating mechanism and the spray mechanism, the fixed bolster fixedly connected in the inside of the box, the rotating mechanism installs on the upper surface of the fixed bolster, the spray mechanism installs at the back of the box, the rotating mechanism includes the mounting block, the mounting block fixedly connected on the upper surface of the fixed bolster, the inside fixedly connected with motor of the mounting block, the output of motor installs the speed reducer, the output fixedly connected with the shaft of the speed reducer, the upper end of the shaft is arranged in the inner top wall of the mounting block and extends to the upper of the mounting block, the upper end fixedly connected with the gear of the shaft, the upper of the mounting block is provided with the rotary disc, the bottom surface fixedly connected with the gear ring of the rotary disc, the gear ring is covered in the outer surface of the gear, and the gear is engaged with the gear ring, the spray mechanism includes the water tank, the water tank fixedly connected at the back of the box, the back of the water tank is installed with the water pump, the water pump's water suction mouth installs the communicating pipe no.

[0006] Further, the upper surface of the mounting block is provided with a sliding rail one, the bottom surface of the rotary disc is provided with a sliding rail two, a plurality of balls are rotatably connected between the sliding rail one and the sliding rail two, and the plurality of balls are annularly distributed between the sliding rail one and the sliding rail two.

[0007] Further, the top of the box is fixedly connected with a mounting frame, the top of the mounting frame is fixedly connected with a spray pipe, the end of the communication pipe II away from the water pump is installed on the surface of the spray pipe, and the side of the box is installed with an external connecting pipe.

[0008] Further, the inside of the box is provided with a collecting box, the collecting box is located below the fixing frame, both sides of the collecting box are fixedly connected with sliding strips, the inside of the box is provided with two sliding grooves, the two sliding strips are slidably connected in the two sliding grooves respectively, and the top of the collecting box is clamped with a filter plate.

[0009] Further, the right side of the box is installed with a sealing door, and the front of the box is installed with a control switch.

[0010] Further, the bottom of the box is fixedly connected with four supporting legs, and the four supporting legs are distributed in a rectangular manner on the bottom of the base.

[0011] Compared with the prior art, the casting cleaning device for metal casting has the following beneficial effects:

[0012] The utility model discloses a rotating mechanism, spray mechanism and control switch's cooperation, and the casting to be cleaned is placed on the rotating disc, and through the control switch water pump is started, and through the cooperation of communication pipe I, communication pipe II and spray pipe, the casting is sprayed, simultaneously, through the control switch motor is started, and under the cooperation of speed reducer, pivot, gear and tooth ring, rotating disc is driven to rotate slowly, thereby drive casting rotation, need not manual rotation casting to complete multi -angle cleaning, greatly improved the cleaning efficiency, and through the rolling connection of slide rail I and slide rail II and ball, thereby improved the stability and smoothness of rotating disc in the rotation process.

[0013] The utility model discloses a collecting box, filter plate, sliding groove, sliding strip and sealing door's cooperation, and the water and impurity produced in the cleaning process will fall into the collecting box at the bottom of the box, and the filter plate clamped at the top of the collecting box can filter water flow, remove the impurity and pollutant in it, and the filtered water is collected in the collecting box and can be used subsequently, reduces the waste of water resources, when needing to clean the filter plate or taking out the collected water, the sealing door can be opened by the staff, and the collecting box can be pulled out from the box through the cooperation of sliding groove and sliding strip. ACCURATE DRAWINGS

[0014] Fig. 1 It is the front view of the utility model three -dimensional structure schematic diagram;

[0015] Fig. 2 It is the front view of the utility model three -dimensional structure schematic diagram;

[0016] Fig. 3This is a three-dimensional structural diagram of the back of the present invention;

[0017] Fig. 4 This is a three-dimensional structural schematic diagram of the rotating mechanism of this utility model in cross-section;

[0018] Fig. 5 This is a three-dimensional structural diagram of the spraying mechanism of this utility model;

[0019] Fig. 6 This is a partial cross-sectional view of the installation structure of this utility model.

[0020] In the diagram: 1. Housing; 2. Fixing frame; 3. Rotating mechanism; 301. Mounting block; 302. Motor; 303. Reducer; 304. Rotating shaft; 305. Gear; 306. Rotating disc; 307. Gear ring; 308. Slide rail one; 309. Slide rail two; 310. Ball bearing; 4. Spraying mechanism; 401. Water tank; 402. Water pump; 403. Connecting pipe one; 404. Connecting pipe two; 405. Spray pipe; 406. External connecting pipe; 5. Mounting frame; 6. Collection box; 7. Filter plate; 8. Slide groove; 9. Slide bar; 10. Sealing door; 11. Control switch; 12. Support leg. Detailed Implementation

[0021] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.

[0022] This embodiment provides a casting cleaning device for metal casting. The device is used to clean castings after casting in the field of metal casting. The device can drive the casting to rotate automatically, and can complete multi-angle cleaning without manual rotation of the casting, which greatly improves the cleaning efficiency.

[0023] See Figs. 1-6 A metal casting cleaning device includes a housing 1, a fixed frame 2, a rotating mechanism 3, and a spraying mechanism 4. The fixed frame 2 is fixedly connected to the inside of the housing 1. The rotating mechanism 3 is installed on the upper surface of the fixed frame 2. The spraying mechanism 4 is installed on the back of the housing 1. The rotating mechanism 3 includes a mounting block 301, which is fixedly connected to the upper surface of the fixed frame 2. A motor 302 is fixedly connected inside the mounting block 301. A reducer 303 is installed at the output end of the motor 302. A rotating shaft 304 is fixedly connected at the output end of the reducer 303. The upper end of the rotating shaft 304 passes through the inner top wall of the mounting block 301 and extends above the mounting block 301. A gear 305 is fixedly connected to the upper end of the rotating shaft 304. A rotating disk 306 is provided above the mounting block 301. A gear ring 307 is fixedly connected to the bottom surface of the rotating disk 306. The gear ring 307 is sleeved on the outer surface of the gear 305, and the gear 305 and the gear ring 307 are meshed together.

[0024] The rotating mechanism 3 is installed inside the housing 1 via the fixed frame 2. The rotating mechanism 3 can make the casting rotate automatically. The spraying mechanism 4 is installed on the back of the housing 1 and corresponds to the position of the rotating mechanism 3. It can spray and clean the casting placed on the rotating disk 306 in the rotating mechanism 3. The motor 302 in the rotating mechanism 3 is started by the control switch 11. The speed is reduced by the reducer 303, which drives the rotating shaft 304 and the gear 305 at its upper end to rotate slowly and uniformly. Due to the meshing relationship between the gear 305 and the gear ring 307, the rotating disk 306 also rotates, thereby causing the metal casting placed on the rotating disk 306 to rotate automatically.

[0025] The upper surface of the mounting block 301 is provided with a slide rail 308, and the bottom surface of the rotating disk 306 is provided with a slide rail 309. Multiple balls 310 are rolled between the slide rail 308 and the slide rail 309, and the multiple balls 310 are distributed in a ring between the slide rail 308 and the slide rail 309.

[0026] The rotating disk 306 and the mounting block 301 are connected by slide rail 1 308, slide rail 2 309 and ball bearing 310, which ensures the stability and smoothness of the rotating disk 306 during rotation.

[0027] The spraying mechanism 4 includes a water tank 401, which is fixedly connected to the back of the housing 1. A water pump 402 is installed on the back of the water tank 401. A connecting pipe 403 is installed at the water inlet of the water pump 402. The end of the connecting pipe 403 away from the water pump 402 is installed on the surface of the water tank 401. A connecting pipe 404 is installed at the water outlet of the water pump 402. A mounting bracket 5 is fixedly connected to the top of the housing 1. A spray pipe 405 is fixedly connected to the top of the mounting bracket 5. The end of the connecting pipe 404 away from the water pump 402 is installed on the surface of the spray pipe 405. An external pipe 406 is installed on the side of the housing.

[0028] The water pump 402 is started by the control switch 11. The water pump 402 draws water from the water tank 401 through the connecting pipe 1 403 and delivers the water to the spray pipe 405 installed on the top of the mounting frame 5 through the connecting pipe 2 404. The spray pipe 405 sprays water evenly on the surface of the rotating metal casting in the form of spray, so as to achieve a comprehensive cleaning of the casting and effectively remove impurities and contaminants from the surface of the casting. Water can be added to the water tank 401 through the external pipe 406.

[0029] The inside of the housing 1 is equipped with a collection box 6, which is located below the fixed frame 2. Sliding strips 9 are fixedly connected to both sides of the collection box 6. There are two sliding grooves 8 inside the housing 1, and the two sliding strips 9 are slidably connected inside the two sliding grooves 8 respectively. A filter plate 7 is snapped onto the top of the collection box 6.

[0030] Water and impurities generated during the cleaning process fall into the collection tank 6. The filter plate 7, which is snapped onto the top of the collection tank 6, can filter the water flow and remove impurities and pollutants. The filtered water is collected in the collection tank 6 and can be used later, reducing water waste. When it is necessary to clean the filter plate 7 or remove the collected water, the staff can open the sealing door 10 and pull the collection tank 6 out of the tank body 1 through the cooperation of the sliding groove 8 and the sliding strip 9. The snapped filter plate 7 can be removed for cleaning, and then the water collected in the collection tank 6 can be poured out.

[0031] A sealing door 10 is installed on the right side of the enclosure 1, and a control switch 11 is installed on the front of the enclosure 1.

[0032] The sealing door 10 corresponds to the position of the collection box 6. By closing the sealing door 10, the sealing of the box 1 can be guaranteed, and water leakage inside the box 1 can be avoided when collecting the cleaning water. By opening the sealing door 10, the collection box 6 can be pulled out into the box 1.

[0033] The bottom surface of the housing 1 is fixedly connected to four support legs 12, which are distributed in a rectangular shape on the bottom surface of the base.

[0034] The support legs 12 provide stable support for the housing 1, enabling the device to maintain a stable working state during use.

[0035] Working principle: When using this device, the casting to be cleaned is placed on the rotating disk 306 in the rotating mechanism 3. Then, the water pump 402 in the spraying mechanism 4 is started by the control switch 11, drawing water from the water tank 401 through the connecting pipe 403, and spraying it onto the surface of the casting through the connecting pipe 404 and the spray pipe 405 for cleaning. At the same time, the motor 302 in the rotating mechanism 3 is started by the control switch 11, driving the rotating shaft 304 and gear 305 to rotate through the reducer 303. Through the meshing connection between the gear 305 and the gear ring 307, the rotating disk 306... The casting rotates, thus cleaning it from multiple angles. The rotating disk 306 rotates smoothly and steadily through the rolling connection of slide rail 308, slide rail 309, and ball bearings 310. Water and impurities generated during the cleaning process fall into the collection box 6 at the bottom of the box 1. The filter plate 7, which is snapped onto the top of the collection box 6, filters the water flow, removing impurities and contaminants. The filtered water is collected in the collection box 6 for subsequent use. When it is necessary to clean the filter plate 7 or remove the collected water, the collection box 6 can be pulled out of the box 1 by opening the sealing door 10.

[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A casting cleaning device for metal casting, comprising a housing (1), a fixing frame (2), a rotating mechanism (3), and a spraying mechanism (4), characterized in that: The fixing frame (2) is fixedly connected to the inside of the box (1). The rotating mechanism (3) is installed on the upper surface of the fixing frame (2). The spraying mechanism (4) is installed on the back of the box (1). The rotating mechanism (3) includes a mounting block (301). The mounting block (301) is fixedly connected to the upper surface of the fixing frame (2). A motor (302) is fixedly connected inside the mounting block (301). A reducer (303) is installed at the output end of the motor (302). A rotating shaft (304) is fixedly connected at the output end of the reducer (303). The upper end of the rotating shaft (304) passes through the inner top wall of the mounting block (301) and extends to the top of the mounting block (301). A gear (3) is fixedly connected at the upper end of the rotating shaft (304). 05), a rotating disk (306) is provided above the mounting block (301), and a toothed ring (307) is fixedly connected to the bottom surface of the rotating disk (306). The toothed ring (307) is sleeved on the outer surface of the gear (305), and the gear (305) and the toothed ring (307) are meshed. The spraying mechanism (4) includes a water tank (401), which is fixedly connected to the back of the box body (1). A water pump (402) is installed on the back of the water tank (401). A connecting pipe (403) is installed at the water inlet of the water pump (402). The end of the connecting pipe (403) away from the water pump (402) is installed on the surface of the water tank (401). A connecting pipe (404) is installed at the outlet of the water pump (402).

2. The casting cleaning device for metal casting according to claim 1, characterized in that: The upper surface of the mounting block (301) is provided with a slide rail one (308), and the bottom surface of the rotating disk (306) is provided with a slide rail two (309). Multiple balls (310) are rolled between the slide rail one (308) and the slide rail two (309), and the multiple balls (310) are distributed in a ring between the slide rail one (308) and the slide rail two (309).

3. The casting cleaning device for metal casting according to claim 1, characterized in that: The top of the box (1) is fixedly connected to a mounting bracket (5), and the top of the mounting bracket (5) is fixedly connected to a spray pipe (405). The end of the connecting pipe (404) away from the water pump (402) is installed on the surface of the spray pipe (405), and the side of the box is installed with an external pipe (406).

4. The casting cleaning device for metal casting according to claim 1, characterized in that: The inside of the box (1) is provided with a collection box (6), which is located below the fixing frame (2). Sliding strips (9) are fixedly connected to both sides of the collection box (6). There are two sliding grooves (8) inside the box (1). The two sliding strips (9) are slidably connected to the inside of the two sliding grooves (8). A filter plate (7) is snapped onto the top of the collection box (6).

5. The casting cleaning device for metal casting according to claim 1, characterized in that: A sealing door (10) is installed on the right side of the box (1), and a control switch (11) is installed on the front of the box (1).

6. The casting cleaning device for metal casting according to claim 1, characterized in that: The bottom surface of the box (1) is fixedly connected to four support legs (12), and the four support legs (12) are respectively distributed in a rectangular shape on the bottom surface of the base.