Novel automatic roller washing device

Abstract

The utility model discloses a novel automatic roller washing device which comprises a roller washing trolley with a walking mechanism, and an upper roller washing gun fixing mechanism and a lower roller washing gun fixing mechanism are arranged on the left side and the right side of the roller washing trolley respectively. The upper roller washing gun fixing mechanism comprises a plurality of high-position supporting rods arranged in the front-back direction, high-position fixing brackets are fixedly arranged at the upper ends of the high-position supporting rods, upper roller washing gun fixing pipe clamps are fixed to the high-position fixing brackets respectively, and upper roller washing guns are detachably fixed in the upper roller washing gun fixing pipe clamps. The lower roller washing gun fixing mechanism comprises a plurality of low-position supporting rods arranged in the front-back direction, low-position fixing brackets are fixedly arranged at the upper ends of the low-position supporting rods, lower roller washing gun fixing pipe clamps are fixed to the low-position fixing brackets respectively, and lower roller washing guns are detachably fixed in the lower roller washing gun fixing pipe clamps. The cleaning device has the advantages of being stable and even in cleaning and short in cleaning time, and solves the problems that in a traditional cleaning mode, holding is unstable, the speed is difficult to control, and the cleaning time is long.

Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic glass production technical field, specifically relates to a novel automatic roll washing device. BACKGROUND

[0002] In the photovoltaic glass production - calendering process, the incoming material is calendered by the upper and lower two roller pairs, and since the glass liquid temperature is high, the oxide will be attached to the calendering roller after a certain time of production, the oxide attachment will cause the surface of the calendering roller to be uneven, and the surface quality of the photovoltaic glass is affected.

[0003] In order to avoid the influence of the oxide on the production, the oxide needs to be removed. The current removal method is generally to manually hold a gun head to spray water to flush the calendering roller, but this method has the following disadvantages:

[0004] 1. Affected by the weight of the gun head, water pressure and the like, the manual holding of the gun head is prone to instability when flushing, which will cause the nozzle direction to deviate, and the water flow flushing other parts of the calendering machine will cause adverse effects and affect the panel quality.

[0005] 2. It is difficult to control the advancing speed of the gun head. Affected by manual control, the advancing speed of the gun head is prone to change, which is easy to cause insufficient cleaning at some positions.

[0006] 3. The current roll washing gun does not distinguish between the upper and lower rollers, and there is only one type of roll washing gun, as shown in CN221983314U. Such roll washing gun has two gun heads, the number of gun heads is small, the cleaning time is long, the amount of circulating water used is large, and the labor intensity of the operating personnel is large. CONTENT OF THE UTILITY MODEL

[0007] The utility model aims at providing a novel automatic roll washing device, which has the advantages of stable and uniform cleaning, short cleaning time, and solves the pain points of the traditional cleaning method, such as unstable holding, difficult to control the advancing speed and long cleaning time.

[0008] To solve the above technical problems, the utility model adopts the following technical scheme:

[0009] A novel automatic roll washing device, comprising a roll washing trolley with a walking mechanism, taking the walking direction of the roll washing trolley as the front-rear direction, a washing upper roller gun fixing mechanism is arranged on the left side of the roll washing trolley, and a washing lower roller gun fixing mechanism is arranged on the right side of the roll washing trolley;

[0010] The washing upper roller gun fixing mechanism comprises a plurality of high-position supporting rods arranged along the front-rear direction, the lower end of the high-position supporting rod is fixedly connected with the roll washing trolley, the upper end of the high-position supporting rod is fixedly provided with a high-position fixed bracket, and the high-position fixed bracket is fixedly provided with a washing upper roller gun fixing pipe clamp; the washing upper roller gun fixing pipe clamps are located at the same horizontal height, and the washing upper roller gun fixing pipe clamps are detachably fixed with a washing upper roller gun;

[0011] The washing roller gun fixing mechanism includes multiple low-position support rods arranged in the front-to-back direction. The lower end of the low-position support rod is fixedly connected to the washing roller trolley, and the upper end of the low-position support rod is fixedly provided with a low-position fixing bracket. Each low-position fixing bracket is fixed with a washing roller gun fixing tube clamp. Each washing roller gun fixing tube clamp is located at the same horizontal height, and the washing roller gun is detachably fixed in the washing roller gun fixing tube clamp.

[0012] Furthermore, both the high-position fixed bracket and the low-position fixed bracket are L-shaped plate structures, including a horizontal plate and a vertical plate. The vertical plate is fixedly connected to the high-position support rod / low-position support rod, and the horizontal plate is used to fix the upper washing roller gun fixing tube clamp / lower washing roller gun fixing tube clamp.

[0013] Furthermore, the high-position fixing bracket is located on the left side of the high-position support rod, and the low-position fixing bracket is located on the right side of the high-position support rod.

[0014] Furthermore, both the upper and lower washing roller gun fixing clamps are clamp structures.

[0015] Furthermore, the rear end of the washing roller gun is a water inlet, and multiple washing roller nozzles are arranged along the length of the front half of the washing roller gun.

[0016] Furthermore, a handle is fixed to the rear of the washing roller gun.

[0017] Furthermore, a handrail is fixed on the washing roller trolley at a position corresponding to the handle, and the handrail and the handle are engaged in the front-to-back direction.

[0018] Furthermore, the rear end of the washing roller gun is a water inlet, and multiple washing roller nozzles are arranged along the length of the front half of the washing roller gun.

[0019] Furthermore, a direction adjustment buckle is fixed on the washing roller gun.

[0020] Furthermore, the traveling mechanism includes two front wheel sets and two rear wheel sets arranged on the washing roller trolley; a traveling motor is installed on the washing roller trolley, and a drive gear is installed at the output end of the traveling motor; the two rear wheel sets are connected by a transmission shaft, and a transmission gear is provided on the transmission shaft, which is connected to the drive gear in a transmission connection.

[0021] The beneficial effects of this utility model are:

[0022] This invention features separate washing guns for the upper and lower rollers, designed to address their respective characteristics. The upper roller washing gun and the lower roller washing gun are mounted on opposite sides of the washing trolley via a fixed mechanism, ensuring stability during washing. The trolley's traveling mechanism automatically controls the forward speed, resulting in more uniform and effective washing. This significantly reduces washing time, waste, and the amount of circulating water used, greatly reducing the workload for operators. Attached Figure Description

[0023] Fig. 1 This is a three-dimensional schematic diagram of the washing roller trolley part in this utility model;

[0024] Fig. 2 This is a top view of the washing roller trolley part of this utility model;

[0025] Fig. 3 This is a schematic diagram of the upper and lower washing rollers in this utility model.

[0026] In the diagram: 1. Washing roller trolley; 101. Handrail; 102. High-position support rod; 103. Upper roller gun fixing clamp; 104. High-position fixing bracket; 105. Lower roller gun fixing clamp; 106. Low-position fixing bracket; 107. Low-position support rod; 108. Travel motor; 109. Drive gear; 110. Weight; 111. Rear wheel assembly; 112. Chain; 113. Transmission gear; 114. Transmission shaft; 2. Lower washing roller gun; 201. Direction adjustment buckle; 202. Lower washing roller nozzle; 3. Upper washing roller gun; 301. Upper washing roller nozzle; 302. Handle.

[0027] The accompanying drawings are for illustrative purposes only and should not be construed as limiting the scope of this patent. To better illustrate this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings. Detailed Implementation

[0028] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0029] like Figs. 1 to 3 As shown, this embodiment provides a novel automatic roller washing device, including a roller washing trolley 1 with a traveling mechanism, an upper roller gun fixing mechanism, an upper roller gun 3, a lower roller gun fixing mechanism, and a lower roller gun 2.

[0030] In this embodiment, the walking mechanism includes two front wheel sets and two rear wheel sets 111 arranged on the washing roller carriage 1. A walking motor 108 is installed at the center above the washing roller carriage 1, and a drive gear 109 is installed at the output end of the walking motor 108. The two rear wheel sets 111 are connected by a transmission shaft 114, and a transmission gear 113 is provided on the transmission shaft 114. The transmission gear 113 and the drive gear 109 are connected by a chain 112.

[0031] When the walking mechanism is working, the walking motor 108 drives the gear 109 to rotate after the power is turned on, and drives the transmission gear 113 to rotate through the chain 112, which in turn drives the rear wheel set 111 to rotate through the transmission shaft 114, so that the washing roller trolley 1 moves forward.

[0032] The washing roller carriage 1 has good support force, and a weight 110 is provided at the tail end to keep the washing roller carriage 1 stable during the operation of the washing roller device. On the left side of the washing roller carriage 1, there is a washing roller gun fixing mechanism for fixing the washing roller gun 3, and on the right side of the washing roller carriage 1, there is a washing roller gun fixing mechanism for fixing the washing roller gun 2.

[0033] Specifically, the washing roller gun fixing mechanism includes two high-position support rods 102 arranged in the front-to-back direction. The lower end of the high-position support rod 102 is welded and fixedly connected to the washing roller trolley 1. The upper end of the high-position support rod 102 is welded and fixedly provided with a high-position fixing bracket 104. Washing roller gun fixing tube clamps 103 are welded and fixedly provided on the high-position fixing bracket 104 respectively. Each washing roller gun fixing tube clamp 103 is located at the same horizontal height, and the washing roller gun 3 is detachably fixed in the washing roller gun fixing tube clamp 103.

[0034] In this embodiment, the high-position fixing bracket is an L-shaped plate structure fixed to the left side of the high-position support rod 102. It includes a horizontal plate and a vertical plate, wherein the vertical plate is welded and fixedly connected to the high-position support rod 102, and the horizontal plate is used to fix the washing roller gun fixing clamp 103. The washing roller gun fixing clamp 103 is a clamp structure.

[0035] In this embodiment, the structure of the washing roller gun 3 is as follows:

[0036] The length of the washing roller gun 3 is 2-3 times that of the washing roller carriage. The rear end of the washing roller gun 3 is the water inlet. Two washing roller nozzles 301 are arranged along the length of the front half of the washing roller gun 3 for spraying water. The washing roller nozzles 301 are stainless steel high-pressure nozzles. Since the washing roller needs to remove roller damage at the same time (the washing roller is generally to remove roller damage caused by stones, which needs to be polished with a copper wire brush or other polishing tools while rinsing), if there are too many washing roller nozzles 301, the roller damage will not be removed after rinsing. Therefore, two washing roller nozzles 301 are designed.

[0037] Because of the high water pressure during the washing of the upper roller, a handle 302 is welded and fixed to the rear of the washing roller gun 3 to prevent it from moving backward during cleaning. Simultaneously, a handrail 101 is fixed to the washing roller carriage at a position corresponding to the handle 302. The handrail 101 is specifically welded and fixed to the high-position support rod 102, and can be engaged with the handle in the forward and backward direction. The handle 302 can also be used to control the direction of the washing roller gun 3.

[0038] Specifically, the washing roller gun fixing mechanism includes two low-position support rods 107 arranged in the front-to-back direction. The lower end of the low-position support rod 107 is welded and fixedly connected to the washing roller trolley 1. The upper end of the low-position support rod is welded and fixedly provided with a low-position fixing bracket 106. Washing roller gun fixing tube clamps 105 are welded and fixedly provided on the low-position fixing brackets 106 respectively. Each washing roller gun fixing tube clamp 105 is located at the same horizontal height, and the washing roller gun 2 is detachably fixed in the washing roller gun fixing tube clamp 105.

[0039] In this embodiment, the low-position fixing bracket is an L-shaped plate structure fixed to the right side of the high-position support rod. It includes a horizontal plate and a vertical plate, wherein the vertical plate is welded and fixedly connected to the low-position support rod 107, and the horizontal plate is used to fix the washing roller gun fixing clamp 105. The washing roller gun fixing clamp 105 is a clamp structure.

[0040] In this embodiment, the structure of the washing roller gun 2 is as follows:

[0041] The length of the washing roller gun 2 is 2-3 times that of the washing roller carriage. The rear end of the washing roller gun 2 is the water inlet. Ten washing roller nozzles 202 are arranged along the length of the front half of the washing roller gun 2 for spraying water. The washing roller nozzles 202 are stainless steel high-pressure nozzles. Since the washing rollers generally do not need to be cleaned of roller damage, uniform rinsing is sufficient. The ten washing roller nozzles 202 on the washing roller gun 2 can shorten the cleaning time.

[0042] The washing roller gun 2 is also fixed with a direction adjustment buckle 201, which is used to adjust the direction of the washing roller gun 2.

[0043] The working process of this utility model is as follows:

[0044] Washing the lower roller: The lower roller gun 2 is connected to the circulating water. The lower roller gun 2 is placed at the lower roller gun fixing clamp 105. The angle is adjusted according to the actual operation using the direction adjustment buckle 201. Then the lower roller gun fixing clamp 105 is fixed. After fixing, the travel motor 108 is connected to the power supply. After the power supply is connected, the travel motor 108 drives the transmission gear 113 to rotate through the chain 112, which in turn drives the rear wheel group 111 to rotate. The washing roller carriage 1 moves forward. After the washing roller carriage 1 reaches the appropriate position, the water valve is opened and water is sprayed out from the washing roller nozzle 202. After the operation is completed, the washing roller carriage returns to the starting position, the water valve and the power supply are turned off, and the lower roller gun 2 is unloaded from the washing roller carriage 1.

[0045] The washing process of the upper roller: The upper roller gun 3 is connected to the circulating water. The upper roller gun 3 is placed at the upper roller gun fixing pipe clamp 103, and the handle 302 is placed at the handrail 101. Then the upper roller gun fixing pipe clamp 103 is fixed. After it is fixed, the travel motor 106 is connected to the power supply. After the power supply is connected, the travel motor 108 drives the transmission gear 113 to rotate through the chain 112, which in turn drives the rear wheel group 111 to rotate. The washing roller carriage 1 moves forward. After the washing roller carriage 1 reaches the appropriate position, the water valve is opened and water is sprayed out from the washing upper roller nozzle 301. After the operation is completed, the washing roller carriage returns to the starting position, the water valve and the power supply are turned off, and the lower roller gun 2 is unloaded from the washing roller carriage 1.

[0046] The above embodiments are only used to illustrate and not limit the technical solutions of this utility model. Although the utility model has been described in detail with reference to the above embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the utility model without departing from the spirit and scope of the utility model. Any modifications or partial substitutions should be covered within the scope of the claims of this utility model.

[0047] If the terms "first" or "second" are used in this document to define the components, those skilled in the art should know that the use of "first" or "second" is merely for the convenience of describing this utility model and simplifying the description, and unless otherwise stated, the above terms have no special meaning.

[0048] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0049] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. A novel automatic roller washing device, characterized in that: It includes a washing roller trolley with a traveling mechanism. With the traveling direction of the washing roller trolley as the front-to-back direction, an upper washing roller gun fixing mechanism is provided on the left side of the washing roller trolley, and a lower washing roller gun fixing mechanism is provided on the right side of the washing roller trolley. The washing roller gun fixing mechanism includes multiple high-position support rods arranged in the front-to-back direction. The lower end of the high-position support rod is fixedly connected to the washing roller trolley, and the upper end of the high-position support rod is fixedly provided with a high-position fixing bracket. Each high-position fixing bracket is fixed with a washing roller gun fixing tube clamp. Each washing roller gun fixing tube clamp is located at the same horizontal height, and the washing roller gun is detachably fixed in the washing roller gun fixing tube clamp. The washing roller gun fixing mechanism includes multiple low-position support rods arranged in the front-to-back direction. The lower end of the low-position support rod is fixedly connected to the washing roller trolley, and the upper end of the low-position support rod is fixedly provided with a low-position fixing bracket. Each low-position fixing bracket is fixed with a washing roller gun fixing tube clamp. Each washing roller gun fixing tube clamp is located at the same horizontal height, and the washing roller gun is detachably fixed in the washing roller gun fixing tube clamp.

2. The novel automatic roller washing device according to claim 1, characterized in that: Both the high-position fixed bracket and the low-position fixed bracket are L-shaped plate structures, including a horizontal plate and a vertical plate. The vertical plate is fixedly connected to the high-position support rod / low-position support rod, and the horizontal plate is used to fix the upper washing roller gun fixing tube clamp / lower washing roller gun fixing tube clamp.

3. The novel automatic roller washing device according to claim 1 or 2, characterized in that: The high-position fixing bracket is located on the left side of the high-position support rod, and the low-position fixing bracket is located on the right side of the high-position support rod.

4. The novel automatic roller washing device according to claim 1, characterized in that: Both the upper and lower washing roller gun fixing clamps are clamp structures.

5. The novel automatic roller washing device according to claim 1, characterized in that: The rear end of the washing roller gun is the water inlet, and multiple washing roller nozzles are arranged along the length of the front half of the washing roller gun.

6. The novel automatic roller washing device according to claim 5, characterized in that: A handle is fixed to the rear of the washing roller gun.

7. The novel automatic roller washing device according to claim 6, characterized in that: The washing roller trolley has a handrail fixed at a position corresponding to the handle, and the handrail and the handle are engaged in the front-to-back direction.

8. The novel automatic roller washing device according to claim 1, characterized in that: The rear end of the washing roller gun is the water inlet, and multiple washing roller nozzles are arranged along the length of the front half of the washing roller gun.

9. The novel automatic roller washing device according to claim 8, characterized in that: The washing roller gun is fixed with a direction adjustment buckle.

10. The novel automatic roller washing device according to claim 1, characterized in that: The traveling mechanism includes two front wheel sets and two rear wheel sets arranged on the washing roller carriage; a traveling motor is installed on the washing roller carriage, and a drive gear is installed at the output end of the traveling motor. The two rear wheel sets are connected by a transmission shaft, and a transmission gear is provided on the transmission shaft. The transmission gear is connected to the drive gear.

Images