Multifunctional cutting equipment for wind power pipe pile
By designing a multi-functional cutting device for wind power pipe piles with a clamping mechanism and a dust collection device, the problems of displacement and dust pollution during the pipe pile cutting process have been solved, achieving stable cutting and clean operation.
Patent Information
- Application Number
- CN202520426938.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-03-12
AI Technical Summary
The lack of effective clamping devices in existing equipment makes wind turbine piles prone to displacement during the cutting process, and the lack of dust and debris collection devices leads to cutting failures and dust pollution.
A multi-functional cutting device for wind power pipe piles was designed, which includes a clamping mechanism and a dust collection device. The clamping mechanism uses a servo motor to drive gear meshing to drive the clamping wheel to clamp the pipe pile, and the dust collection device collects dust through a fan and a dust collection head.
It effectively prevents pipe pile displacement, ensures successful cutting, and effectively collects dust, protecting the health of operators.
Smart Images
Figure CN223819728U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a multi-functional cutting device for wind power pipe piles, belonging to the field of wind power generation technology. Background Technology
[0002] Wind power generation refers to converting the kinetic energy of wind into electrical energy. Wind energy is a clean and pollution-free renewable energy source that has been utilized by people for a long time, mainly through windmills for pumping water and grinding grain. People are interested in how to use wind to generate electricity. Wind power generation is very environmentally friendly, and wind energy reserves are huge, so it is receiving increasing attention from countries around the world.
[0003] Wind power generation is divided into two types: onshore wind power generation and offshore wind power generation. Wind turbine piles are one of the important components of offshore wind power, mainly used for seabed support and supporting the wind turbine. Piles can account for up to 13% of the cost of an offshore wind turbine, which shows their importance in the construction of the whole machine. However, most of the equipment on the market that can cut wind turbine piles currently lacks a device to clamp the wind turbine piles. Therefore, during the cutting process, the wind turbine piles are prone to displacement, resulting in cutting failure. In addition, a lot of dust and debris are easily generated during the cutting process, which can easily cause physical discomfort to the workers who inhale it. Therefore, there is also a lack of devices that can collect dust and debris.
[0004] To address this, a multi-functional cutting device for wind turbine pipe piles is proposed. Utility Model Content
[0005] In view of this, the present invention provides a multi-functional cutting device for wind power pipe piles to solve or alleviate the technical problems existing in the prior art, and at least provides a beneficial option.
[0006] The technical solution of this utility model is implemented as follows: A multi-functional cutting device for wind turbine pipe piles includes a cutting table. A conveying device is arranged inside the cutting table. Multiple clamping mechanisms of the same size and equidistant distribution are fixedly connected to the outer surface of the conveying device. Each clamping mechanism includes a base and a driven gear. The base is fixedly connected to the outer surface of the conveying device. A first servo motor is fixedly connected to the right side of the base. A driving gear is fixedly connected to the output end of the first servo motor, and the right side of the driving gear is in contact with the left side of the base. The driven gear is positioned on the... On the left side of the base, the driven gear and the base are meshed by teeth. A plurality of equally spaced and identical connecting columns are fixedly connected to the left side of the driven gear. An annular plate is fixedly connected to the left side of the connecting columns. A plurality of equally spaced and identical fixing blocks are fixedly connected to the outer side of the driven gear. A swing plate is movably connected to the left side of each fixing block via a rotating shaft. A sliding sleeve is fitted on the outer surface of the swing plate. The left side of each sliding sleeve is movably connected to the right side of the annular plate via a rotating shaft. A clamping wheel is movably connected to the inner side of each swing plate via a rotating shaft.
[0007] More preferably, a dust collection device is fixedly connected to the front side of the cutting table. The dust collection device includes a connecting plate, which is fixedly connected to the front side of the cutting table. A dust collection box is fixedly connected to the bottom of the inner side of the connecting plate. Fans are provided on both the left and right sides of the bottom of the dust collection box, and the bottom of the fans penetrates through the bottom of the connecting plate and extends to the outside. Corrugated pipes are connected to the left and right sides of the top of the dust collection box through connecting pipes, and dust collection heads are connected to the top of the corrugated pipes through connecting pipes.
[0008] More preferably, the conveying device includes multiple transmission rollers, all of which are movably connected to the inner side of the cutting table via rotating shafts. A conveyor belt is movably connected to the outer surface of the transmission rollers, and the clamping mechanism is fixedly connected to the outer surface of the conveyor belt. A second servo motor is fixedly connected to the left side of the front side of the cutting table, and the output end of the second servo motor is fixedly connected to the front side of the leftmost transmission roller.
[0009] More preferably, a cutting device is provided on the back side of the cutting table. The cutting device includes an L-shaped plate, which is fixedly connected to the back side of the cutting table. Telescopic members are fixedly connected to the left and right sides of the bottom inner side of the L-shaped plate. A U-shaped plate is fixedly connected to the telescopic end of the telescopic member. A third servo motor is fixedly connected to the right side of the U-shaped plate. A cutting blade is fixedly connected to the output end of the third servo motor, and the cutting blade is movably connected to the inner side of the U-shaped plate.
[0010] More preferably, a moving component is provided on the right side of the connecting plate. The moving component includes a fourth servo motor, which is fixedly connected to the right side of the connecting plate. A bidirectional threaded rod is fixedly connected to the output end of the fourth servo motor. Threaded sleeves are threadedly connected to both the left and right sides of the bidirectional threaded rod, and the back side of the threaded sleeve is fixedly connected to the front side of the vacuum head through a connecting tube.
[0011] More preferably, sliding grooves are provided on both the left and right sides of the inner front side of the L-shaped plate, and a sliding block is fixedly connected to the back side of the U-shaped plate, and the sliding block is slidably connected to the inner side of the sliding groove.
[0012] More preferably, a groove is provided on the front side of the inner side of the connecting plate, and a slider is fixedly connected to the front side of each threaded sleeve, and the slider is slidably connected to the inner side of the groove.
[0013] More preferably, the front and rear sides of the inner cavity of the vacuum cleaner are fixedly connected to a card plate, and a filter screen is slidably connected to the inner side of the card plate. The left side of the card plate and the filter screen penetrates the left side of the vacuum cleaner and the connecting plate and extends to the outside.
[0014] The present invention has the following advantages due to the adoption of the above technical solution:
[0015] I. This utility model, by setting up a clamping mechanism, can clamp the wind turbine pile during cutting, preventing the wind turbine pile from shifting during the cutting process and causing cutting failure.
[0016] Second, by setting up a dust collection device, this utility model can collect dust during the cutting of wind power pipe piles, preventing dust and debris from being inhaled by the operators and causing physical discomfort.
[0017] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the front view of the main body structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the clamping mechanism of this utility model in its disassembled state;
[0021] Figure 3 This is a schematic diagram of the rear view of the connecting plate structure of this utility model;
[0022] Figure 4 This is a structural diagram of the L-shaped plate of this utility model in its disassembled state;
[0023] Figure 5 This is a cross-sectional view of the cutting table of this utility model.
[0024] Reference numerals: 1. Cutting table; 2. Conveying device; 201. Drive roller; 202. Conveyor belt; 203. Second servo motor; 3. Clamping mechanism; 301. Base; 302. First servo motor; 303. Drive gear; 304. Driven gear; 305. Connecting column; 306. Annular plate; 307. Fixing block; 308. Swinging plate; 309. Sliding sleeve; 310. Clamping wheel; 4. Dust collection device; 401. Connecting plate; 4 02. Dust collection box; 403. Fan; 404. Corrugated pipe; 405. Dust collection head; 5. Cutting device; 501. L-shaped plate; 502. Telescopic component; 503. U-shaped plate; 504. Third servo motor; 505. Cutting blade; 6. Moving component; 601. Fourth servo motor; 602. Bidirectional threaded rod; 603. Threaded sleeve; 7. Sliding groove; 8. Sliding block; 9. Sliding groove; 10. Slider; 11. Clamping plate; 12. Filter screen. Detailed Implementation
[0025] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.
[0026] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0027] Example 1
[0028] like Figure 1 and Figure 2As shown, this utility model embodiment provides a multi-functional cutting device for wind turbine pipe piles, including a cutting table 1. A conveying device 2 is arranged inside the cutting table 1. Multiple clamping mechanisms 3 of the same size and equidistant distribution are fixedly connected to the outer surface of the conveying device 2. Each clamping mechanism 3 includes a base 301 and a driven gear 304. The base 301 is fixedly connected to the outer surface of the conveying device 2. A first servo motor 302 is fixedly connected to the right side of the base 301. A drive gear 303 is fixedly connected to the output end of the first servo motor 302, and the right side of the drive gear 303 is in contact with the left side of the base 301. The driven gear 304 is located on the left side of the base 301. Furthermore, the driven gear 304 and the base 301 are meshed by teeth. Multiple equally spaced and identical connecting columns 305 are fixedly connected to the left side of the driven gear 304. An annular plate 306 is fixedly connected to the left side of the connecting columns 305. Multiple equally spaced and identical fixing blocks 307 are fixedly connected to the outer side of the driven gear 304. A swing plate 308 is movably connected to the left side of each fixing block 307 via a rotating shaft. A sliding sleeve 309 is sleeved on the outer surface of the swing plate 308. The left side of each sliding sleeve 309 is movably connected to the right side of the annular plate 306 via a rotating shaft. A clamping wheel 310 is movably connected to the inner side of each swing plate 308 via a rotating shaft.
[0029] By setting up the clamping mechanism 3, the wind turbine pile can be clamped during cutting to prevent displacement of the wind turbine pile during the cutting process, which would cause cutting failure.
[0030] Example 2
[0031] like Figure 1 and Figure 3 As shown, in one embodiment, a dust collection device 4 is fixedly connected to the front side of the cutting table 1. The dust collection device 4 includes a connecting plate 401, which is fixedly connected to the front side of the cutting table 1. A dust collection box 402 is fixedly connected to the bottom of the inner side of the connecting plate 401. Fans 403 are provided on both the left and right sides of the bottom of the dust collection box 402. The bottom of the fans 403 passes through the bottom of the connecting plate 401 and extends to the outside. Corrugated pipes 404 are connected to the left and right sides of the top of the dust collection box 402 through connecting pipes. A dust collection head 405 is connected to the top of the corrugated pipes 404 through connecting pipes.
[0032] By installing the dust collection device 4, dust can be collected during the cutting of wind power pipe piles, preventing dust and debris from being inhaled by the operators and causing physical discomfort.
[0033] Example 3
[0034] like Figure 2 , Figure 4 and Figure 5As shown, in one embodiment, the conveying device 2 includes multiple drive rollers 201, all of which are movably connected to the inner side of the cutting table 1 via rotating shafts. A conveyor belt 202 is movably connected to the outer surface of the drive rollers 201, and a clamping mechanism 3 is fixedly connected to the outer surface of the conveyor belt 202. A second servo motor 203 is fixedly connected to the left side of the front side of the cutting table 1, and the output end of the second servo motor 203 is fixedly connected to the front side of the leftmost drive roller 201. The back side of the cutting table 1 is provided with... A cutting device 5 is provided, comprising an L-shaped plate 501, which is fixedly connected to the back side of the cutting table 1. Telescopic members 502 are fixedly connected to the left and right sides of the bottom inner side of the L-shaped plate 501. A U-shaped plate 503 is fixedly connected to the telescopic end of the telescopic member 502. A third servo motor 504 is fixedly connected to the right side of the U-shaped plate 503. A cutting blade 505 is fixedly connected to the output end of the third servo motor 504, and the cutting blade 505 is movably connected to the inner side of the U-shaped plate 503. A connecting plate 401 is also provided. A moving component 6 is provided on the right side, including a fourth servo motor 601. The fourth servo motor 601 is fixedly connected to the right side of the connecting plate 401. A bidirectional threaded rod 602 is fixedly connected to the output end of the fourth servo motor 601. Threaded sleeves 603 are threadedly connected to both sides of the bidirectional threaded rod 602, and the back side of the threaded sleeves 603 is fixedly connected to the front side of the suction head 405 through a connecting pipe. Sliding grooves 7 are provided on both the left and right sides of the inner front side of the L-shaped plate 501. The U-shaped plate 50... A sliding block 8 is fixedly connected to the back side of the 3, and the sliding block 8 is slidably connected to the inner side of the sliding groove 7. A sliding groove 9 is opened on the front side of the inner side of the connecting plate 401. A slider 10 is fixedly connected to the front side of the threaded sleeve 603, and the slider 10 is slidably connected to the inner side of the sliding groove 9. A card plate 11 is fixedly connected to both the front and rear sides of the inner cavity of the dust collection box 402. A filter screen 12 is slidably connected to the inner side of the card plate 11, and the left side of the card plate 11 and the filter screen 12 penetrates through the left side of the dust collection box 402 and the connecting plate 401 and extends to the outside.
[0035] By setting up the conveyor device 2, the output end of the second servo motor 203 rotates, driving the leftmost transmission roller 201 to rotate. The leftmost transmission roller 201 drives the conveyor belt 202 to drive, and the second servo motor 203 drives the remaining transmission rollers 201 to drive, thereby driving the clamping mechanism 3 to move. By setting up the cutting device 5, the telescopic end of the telescopic member 502 extends downward, driving the U-shaped plate 503, the third servo motor 504 and the cutting blade 505 to move downward. The output end of the third servo motor 504 rotates, driving the cutting blade 505 to rotate. The system can cut wind turbine piles. By setting up a moving component 6, the output end of the fourth servo motor 601 rotates, driving the bidirectional threaded rod 602 to rotate. The bidirectional threaded rod 602 drives the threaded sleeve 603 to move inward or outward simultaneously, thereby driving the suction head 405 to move, which can increase the suction range of the suction head 405. By setting up a sliding groove 7 and a sliding block 8, the stability of the U-shaped plate 503 during movement can be improved. By setting up a sliding groove 9 and a slider 10, the stability of the threaded sleeve 603 during movement can be improved. By setting up a clamping plate 11 and a filter screen 12, the dust and debris sucked into the inner cavity of the dust collection box 402 can be collected for subsequent unified processing.
[0036] In operation, this invention works as follows: First, when cutting the wind turbine pipe pile, the wind turbine pipe pile can be passed through the inner side of the base 301 in sequence. At this time, the first servo motor 302 is started, and the output end of the first servo motor 302 rotates. This drives the drive gear 303 to rotate, and the drive gear 303 drives the driven gear 304 to rotate through the meshing of the teeth. When the driven gear 304 rotates, it drives the annular plate 306 to rotate, thereby driving the sliding sleeve 309 to move. When the sliding sleeve 309 moves, it drives the swing plate 308 to swing. The swing plate 308 drives the clamping wheel 310 to move inward at the same time, thereby clamping the wind turbine pipe pile. Then, the output end of the second servo motor 203 rotates, driving the leftmost transmission roller 201 to rotate. The leftmost transmission roller 201 drives the conveyor belt 202 to drive, and the second servo motor 203 drives the other transmission rollers 201 to drive, thereby driving the clamping mechanism 3 to move. After moving to the preset position, the telescopic end of the telescopic member 502 extends downward, driving... The U-shaped plate 503, the third servo motor 504, and the cutting blade 505 move downwards. The output of the third servo motor 504 rotates, driving the cutting blade 505 to rotate, which can cut the wind turbine pile. During the cutting process, the fan 403 generates suction, which draws the cut dust and debris into the inner cavity of the dust collection box 402 through the dust collection head 405, the corrugated pipe 404, and the fan 403, and leaves it on top of the filter screen 12. During the dust collection process, the output of the fourth servo motor 601 rotates, driving the bidirectional threaded rod 602 to rotate. The bidirectional threaded rod 602 drives the threaded sleeve 603 to move inward or outward at the same time, thereby driving the dust collection head 405 to move, which can increase the dust collection range of the dust collection head 405. After the dust collection is completed, the filter screen 12 can be removed.
[0037] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A multi-functional cutting device for wind turbine pipe piles, comprising a cutting table (1), characterized in that: A conveying device (2) is provided on the inner side of the cutting table (1). A plurality of clamping mechanisms (3) of the same size and equidistantly distributed are fixedly connected to the outer surface of the conveying device (2). The clamping mechanism (3) includes a base (301) and a driven gear (304). The base (301) is fixedly connected to the outer surface of the conveying device (2). A first servo motor (302) is fixedly connected to the right side of the base (301). A drive gear (303) is fixedly connected to the output end of the first servo motor (302). The right side of the drive gear (303) is in contact with the left side of the base (301). The driven gear (304) is located on the left side of the base (301). The driven gear (304) and the drive gear (304) are in contact with each other. The bases (301) are meshed by teeth. The left side of the driven gear (304) is fixedly connected to a plurality of equally spaced and identical connecting columns (305). The left side of the connecting column (305) is fixedly connected to an annular plate (306). The outer side of the driven gear (304) is fixedly connected to a plurality of equally spaced and identical fixing blocks (307). The left side of each fixing block (307) is movably connected to a swing plate (308) via a rotating shaft. The outer surface of the swing plate (308) is fitted with a sliding sleeve (309). The left side of each sliding sleeve (309) is movably connected to the right side of the annular plate (306) via a rotating shaft. The inner side of each swing plate (308) is movably connected to a clamping wheel (310) via a rotating shaft.
2. The multi-functional cutting equipment for wind power pipe piles according to claim 1, characterized in that: A dust collection device (4) is fixedly connected to the front side of the cutting table (1). The dust collection device (4) includes a connecting plate (401). The connecting plate (401) is fixedly connected to the front side of the cutting table (1). A dust collection box (402) is fixedly connected to the bottom of the inner side of the connecting plate (401). Fans (403) are provided on both the left and right sides of the bottom of the dust collection box (402). The bottom of the fan (403) passes through the bottom of the connecting plate (401) and extends to the outside. Corrugated pipes (404) are connected to the left and right sides of the top of the dust collection box (402) through connecting pipes. A dust collection head (405) is connected to the top of the corrugated pipe (404) through connecting pipes.
3. The multi-functional cutting equipment for wind turbine pipe piles according to claim 1, characterized in that: The conveying device (2) includes a transmission roller (201), and there are multiple transmission rollers (201), all of which are movably connected to the inner side of the cutting table (1) via a rotating shaft. The outer surface of the transmission roller (201) is movably connected to a conveyor belt (202), and the clamping mechanism (3) is fixedly connected to the outer surface of the conveyor belt (202). A second servo motor (203) is fixedly connected to the left side of the front side of the cutting table (1), and the output end of the second servo motor (203) is fixedly connected to the front side of the leftmost transmission roller (201).
4. The multi-functional cutting equipment for wind turbine pipe piles according to claim 1, characterized in that: A cutting device (5) is provided on the back side of the cutting table (1). The cutting device (5) includes an L-shaped plate (501). The L-shaped plate (501) is fixedly connected to the back side of the cutting table (1). Telescopic members (502) are fixedly connected to the left and right sides of the bottom inner side of the L-shaped plate (501). A U-shaped plate (503) is fixedly connected to the telescopic end of the telescopic member (502). A third servo motor (504) is fixedly connected to the right side of the U-shaped plate (503). A cutting blade (505) is fixedly connected to the output end of the third servo motor (504). The cutting blade (505) is movably connected to the inner side of the U-shaped plate (503).
5. The multi-functional cutting equipment for wind turbine pipe piles according to claim 2, characterized in that: A moving component (6) is provided on the right side of the connecting plate (401). The moving component (6) includes a fourth servo motor (601). The fourth servo motor (601) is fixedly connected to the right side of the connecting plate (401). A bidirectional threaded rod (602) is fixedly connected to the output end of the fourth servo motor (601). Threaded sleeves (603) are threadedly connected to both the left and right sides of the bidirectional threaded rod (602). The back side of the threaded sleeve (603) is fixedly connected to the front side of the vacuum head (405) through a connecting pipe.
6. The multi-functional cutting equipment for wind turbine pipe piles according to claim 4, characterized in that: The L-shaped plate (501) has sliding grooves (7) on both the left and right sides of the inner front side. The U-shaped plate (503) has a sliding block (8) fixedly connected to the back side, and the sliding block (8) is slidably connected to the inner side of the sliding groove (7).
7. The multi-functional cutting equipment for wind turbine pipe piles according to claim 5, characterized in that: The front side of the inner side of the connecting plate (401) is provided with a sliding groove (9), and the front side of the threaded sleeve (603) is fixedly connected with a slider (10), and the slider (10) is slidably connected to the inner side of the sliding groove (9).
8. The multi-functional cutting equipment for wind turbine pipe piles according to claim 2, characterized in that: The front and rear sides of the inner cavity of the vacuum box (402) are fixedly connected with a card plate (11). A filter screen (12) is slidably connected to the inner side of the card plate (11). The left side of the card plate (11) and the filter screen (12) penetrates the left side of the vacuum box (402) and the connecting plate (401) and extends to the outside.