Protective mechanism based on plate shearing machine
By installing a protective mechanism with multiple protective plates and anti-collision blocks on the shearing machine, the collision problem during the hoisting of thick plates is solved, improving safety and the protective effect of the equipment. At the same time, it facilitates component replacement and observation, reducing equipment damage and maintenance costs.
Patent Information
- Application Number
- CN202422764882.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Existing shearing machines are prone to collisions during the lifting of thick plates, leading to equipment damage, and lack effective safety protection measures.
Design a protective mechanism comprising multiple protective plates and anti-collision blocks. The protective plates are vertically Z-shaped, and the anti-collision blocks are trapezoidal structures. The mounting plates are connected by bolts, the mounting columns provide support, and the observation slot facilitates observation.
It effectively prevents operators from entering dangerous areas, avoids collisions between thick plates and shearing machines, improves safety, and facilitates the disassembly and replacement of damaged parts, saving costs and time.
Smart Images

Figure CN223819731U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of plate shearing machine protection, and particularly relates to a protection mechanism based on a plate shearing machine. BACKGROUND
[0002] A plate shearing machine is a mechanical device widely used in the metal processing industry, and is mainly used for linear cutting of large metal plates according to the required size.
[0003] To prevent the hands or other body parts of an operator from accidentally entering the shearing area, a protective baffle is usually installed at the feed inlet of the plate shearing machine in the prior art, so that the safety hazards in the operation process can be reduced through physical isolation.
[0004] However, when shearing thick plates, the thick plates need to be placed on the plate shearing machine after being lifted by a travelling crane, and if the crane operator fails to accurately control the lifting and placement of the thick plates or the plate shearing machine operator fails to correctly align and fix the plates, the thick plates may collide with the plate shearing machine, causing damage to the plate shearing machine, and in severe cases, the plate shearing machine may be damaged. SUMMARY
[0005] Therefore, the utility model provides a protection mechanism based on a plate shearing machine, which can protect the safety of the operator and avoid collisions between the thick plates and the plate shearing machine during hoisting by the travelling crane, thereby avoiding damage to the plate shearing machine.
[0006] To solve the above technical problems, the utility model provides a protection mechanism based on a plate shearing machine, which comprises a plate shearing machine body, and fixed assemblies are arranged at both ends of the feed inlet of the plate shearing machine body, and the two fixed assemblies are used for supporting a plurality of protective plates and a plurality of anti-collision plates.
[0007] A plurality of protective plates are arranged between the two fixed plates, the protective plates are uniformly arranged along the horizontal direction, each protective plate is arranged in a vertical Z-shaped structure, an anti-collision plate is arranged between every two protective plates, the anti-collision plate is connected between every two protective plates, the transverse section of each anti-collision plate is arranged in a trapezoidal structure, the trapezoidal inclined surface of the anti-collision plate is arranged downward, and is away from the discharge port of the plate shearing machine.
[0008] An installation plate is arranged on both sides of each anti-collision plate and protective plate, the installation plate is fixedly connected to each anti-collision plate and protective plate, and every two adjacent installation plates are connected through bolts and nuts.
[0009] A locking washer is arranged between each nut and the installation plate in contact with the nut, and the locking washer is sleeved on the bolt.
[0010] Each fixed assembly comprises a mounting column arranged at one side of the feeding port of the plate shearing machine body, the mounting column is connected to the feeding port of the plate shearing machine body through bolts, a fixing plate is arranged on the vertical surface of the side of the mounting column away from the discharging port of the plate shearing machine body, the fixing plate is fixedly connected to the mounting column, and two edge-located protection plates are respectively connected to the fixing plate.
[0011] The two edge-located protection plates are each provided with a mounting block on the side facing the fixing plate, the mounting block is fixedly connected to the two edge-located protection plates, the two fixing plates are each provided with a plurality of adjusting grooves on the vertical surface of the side facing the protection plate, the plurality of adjusting grooves are integrally formed with the fixing plate through mold pouring during manufacturing, the two mounting blocks are clamped in the corresponding adjusting grooves, and the two mounting blocks are positionally adjusted in the plurality of adjusting grooves as required.
[0012] Each protection plate is provided with a plurality of observation grooves, and the plurality of observation grooves are formed with each protection plate through mold pouring during manufacturing.
[0013] The beneficial effects of the above technical scheme of the utility model are as follows:
[0014] 1. The plurality of protection plates and the plurality of anti-collision blocks are arranged, so that the safety of the workers can be protected, and the thick plate can be prevented from colliding with the plate shearing machine body during hoisting by the crane, thereby preventing the plate shearing machine body from being damaged.
[0015] 2. The mounting plate is arranged, so that the plurality of protection plates and the plurality of anti-collision blocks can be stably supported and conveniently disassembled, thereby facilitating replacement when the local collision causes damage, and thus the cost and time can be saved.
[0016] 3. The observation grooves are arranged, so that the shearing condition of the thick plate can be observed, and the safety and controllability are improved. DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the local part structure of the utility model;
[0019] Figure 3 It is a schematic diagram of the local structure of the protection plate and the anti-collision block of the utility model;
[0020] Figure 4 It is a schematic diagram of the mounting column and the structures of various parts thereon of the utility model.
[0021] In the figure: 101, plate shearing machine body; 102, guard plate; 103, anti-collision block; 104, mounting plate; 105, mounting column; 106, fixed plate; 107, adjusting groove; 108, mounting block; 109, observation groove. DETAILED DESCRIPTION
[0022] To make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the following will combine the drawings of the embodiments of the utility model to make a detailed description. Figures 1-4 The technical scheme of the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all. Based on the described embodiments of the utility model, all other embodiments obtained by those skilled in the art belong to the scope of protection of the utility model.
[0023] As Figure 1 , 2 , 3: a guard mechanism based on a plate shearing machine, comprising a plate shearing machine body 101, the feeding port of the plate shearing machine body 101 is provided with a fixed assembly at both ends, two sets of fixed assemblies are used for supporting a plurality of guard plates 102 and a plurality of anti-collision plates, two sets of fixed assemblies are provided so that each part between the two sets of fixed assemblies can be fixed, a plurality of guard plates 102 are arranged between the two sets of fixed assemblies, a plurality of guard plates 102 are arranged so as to prevent the hands or other body parts of the operator from accidentally entering the shearing area, thereby protecting the operator, and the plurality of guard plates 102 are evenly arranged along the horizontal direction, thereby further improving the protection effect.
[0024] Each guard plate 102 is arranged as a vertical Z-shaped structure, which can not only effectively block foreign matter from entering the shearing area, but also can avoid foreign matter flying out during shearing, and can be blocked by the Z-shaped structure, one anti-collision block 103 is arranged between every two guard plates 102, the anti-collision block 103 is arranged so as to avoid the thick plate lifted by the crane from colliding with the plate shearing machine body 101 when placed, thereby avoiding damage to the plate shearing machine body 101, further improving the protection effect of the plate shearing machine body 101, the anti-collision block 103 is connected between every two guard plates 102, thereby protecting the plate shearing machine body 101 when the thick plate is lifted and placed on the plate shearing machine body 101, the cross section of each anti-collision block 103 is arranged as a trapezoidal structure, the trapezoidal inclined surface of the anti-collision block 103 is arranged downward and away from the discharge port of the plate shearing machine body 101, thereby effectively absorbing and dispersing the impact force received.
[0025] As Figure 3 , 4As shown: Each anti-collision block 103 and protective plate 102 is provided with mounting plates 104 on both sides. The mounting plates 104 allow the anti-collision block 103 and protective plate 102 to be connected, so that it is easy to disassemble and install when damage occurs during protection and replacement or maintenance is required. Partial replacement can be performed after disassembly and installation, thus effectively saving costs. Each anti-collision block 103 and each protective plate 102 are fixedly connected to the mounting plates 104 on both sides, so that the connection structure is more stable. Every two adjacent mounting plates 104 are connected by bolts and nuts, so that the anti-collision block 103 and protective plate 102 are easy to disassemble and install when replacement or maintenance is required.
[0026] like Figure 1 , 3 As shown: Each nut is provided with a locking washer between itself and the mounting plate 104 it contacts, which can prevent the bolts and nuts from loosening due to vibration of the shearing machine body 101 during operation, thereby further improving the stability of the protection. The locking washer is fitted on the bolt, making the connection structure more stable.
[0027] like Figure 2 , 4 As shown: Each set of fixing components includes a mounting column 105 set on the feed port side of the shearing machine body 101. The mounting column 105 is set so that the components on it can be stably supported on the shearing machine body 101. The mounting column 105 is bolted to the feed port of the shearing machine body 101, so that the mounting column 105 and the components on it can be stably supported. A fixing plate 106 is set on the vertical surface of the mounting column 105 away from the discharge port of the shearing machine body 101. The fixing plate 106 can not only support the components on it, but also adjust the position of multiple protective plates 102 and anti-collision blocks 103 through multiple adjustment slots 107. The fixing plate 106 is fixedly connected to the mounting column 105, so that the connection structure is more stable. Two protective plates 102 located at the edge are respectively connected to the fixing plate 106, so that multiple protective plates 102 and multiple anti-collision blocks 103 can be stably supported.
[0028] like Figure 2 , 4As shown: Two protective plates 102 located at the edges are each equipped with mounting blocks 108 on the side facing the fixed plate 106. The mounting blocks 108 allow the protective plates 102 at the edges to be adjusted in position within multiple adjustment slots 107, thus allowing for adjustment according to the desired viewing angle. The mounting blocks 108 are fixedly connected to the two protective plates 102 at the edges, making the connection structure more stable. Multiple adjustment slots 107 are also provided on the vertical surfaces of the two fixed plates 106 facing the protective plates 102. The multiple adjustment slots 107 allow the protective plates 102 at the edges to be adjusted in position within multiple adjustment slots 107, thus allowing for adjustment according to the desired viewing angle. The two protective plates 102 at the edge can be adjusted within the multiple adjustment slots 107 opened on the two fixed plates 106, thereby facilitating the adjustment of their position according to the required viewing angle. The multiple adjustment slots 107 can be integrally formed with the fixed plates 106 by casting in a mold during manufacturing, thereby making their connection structure more stable. The two mounting blocks 108 are snapped into the corresponding adjustment slots 107, thereby providing support and facilitating disassembly and assembly. The two mounting blocks 108 can be adjusted in position within the multiple adjustment slots 107 as needed, thereby facilitating the change of position to optimize the viewing angle.
[0029] like Figure 2 , 3 As shown: Each protective plate 102 is provided with several observation slots 109. The presence of several observation slots 109 can further improve the observation effect, and the situation can be observed when the thick plate is being cut, so as to further avoid accidents. The observation slots 109 can be cast with each protective plate 102 through a mold during the manufacturing process, so that the connection structure is more stable.
[0030] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0031] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.
Claims
1. A protective mechanism based on a shearing machine, comprising a shearing machine body (101), characterized in that: The shearing machine body (101) has fixing components at both ends of the feed inlet. The two sets of fixing components are used to support multiple protective plates (102) and multiple anti-collision plates. Multiple protective plates (102) are provided between the two sets of fixed components. Each protective plate (102) is configured as a vertical Z-shaped structure. A collision block (103) is provided between every two protective plates (102). The cross-section of each collision block (103) is configured as a trapezoidal structure.
2. The protective mechanism based on a shearing machine as described in claim 1, characterized in that: Each of the anti-collision blocks (103) and the protective plate (102) is provided with a mounting plate (104) on both sides, and every two adjacent mounting plates (104) are connected by bolts and nuts.
3. The protective mechanism based on a shearing machine as described in claim 2, characterized in that: Each nut is provided with a locking washer between itself and the mounting plate (104) it contacts.
4. The protective mechanism based on a shearing machine as described in claim 1, characterized in that: Each set of fixing components includes a mounting post (105) disposed on the feed port side of the shearing machine body (101), and a fixing plate (106) disposed on the vertical surface of the mounting post (105) away from the discharge port of the shearing machine body (101), and two protective plates (102) located at the edges are respectively connected to the fixing plate (106).
5. The protective mechanism based on a shearing machine as described in claim 4, characterized in that: Both of the protective plates (102) located at the edges are provided with mounting blocks (108) on the side facing the fixing plate (106). Both of the fixing plates (106) are provided with multiple adjustment slots (107) on the vertical surface facing the protective plate (102). The two mounting blocks (108) are engaged in the corresponding adjustment slots (107).
6. The protective mechanism based on a shearing machine as described in claim 5, characterized in that: Each of the protective plates (102) has several observation slots (109).