Positioning and cutting device for intelligent communication component
By designing a positioning and cutting device for smart communication components, the problem of scattered and messy pins was solved, and an automated, neat cutting and safe and reliable production process was achieved.
Patent Information
- Application Number
- CN202520311681.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-26
AI Technical Summary
In the current electronic component manufacturing process, the leads are cut off and scattered messily, which affects the service life of the equipment and is unsafe.
A positioning and cutting device is designed, which includes a base frame, a base plate, a conveying unit, a positioning unit, a limiter, and a cutting unit. The positioning unit and the limiter accurately position and fix the product, and the cutting unit cuts the product to achieve automated and neat cutting.
This effectively avoids confusion during the pin cutting process, extends the service life of equipment and products, and improves the safety and consistency of the cutting process.
Smart Images

Figure CN223819757U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of component processing, and more particularly to a positioning and cutting device for intelligent communication components. Background Technology
[0002] Electronic components are the foundation of electronic products. Commonly used electronic components include resistors, capacitors, inductors, potentiometers, etc. Pins, also called leads, are the wiring from the internal circuit of an integrated circuit (chip) to the external circuit. All the pins constitute the interface of the chip. The end of the lead is soldered to the pads on the printed circuit board to form a solder joint.
[0003] Components are independent entities in electronic circuits. A component is an individual part that can produce frequency and amplitude changes or change the direction of current flow when current passes through it; otherwise, it is called an element. In semiconductor circuits, transistors (triodes, diodes, thyristors, etc.) are components, while resistors, capacitors, and inductors are elements. Together, they are called components.
[0004] In the current electronic component manufacturing and cutting process, the lead wires are scattered and messy after the leads are cut off. They are easily stuck in the gaps of the equipment, which is not easy to clean and affects the service life of the equipment. In addition, the current lead cutting process requires workers to place the electronic components under the cutter, which is very unsafe.
[0005] Existing technology has flaws and needs improvement. Utility Model Content
[0006] To address the shortcomings of current technology, this invention provides a positioning and cutting device for intelligent communication components.
[0007] The present invention provides a positioning and cutting device for intelligent communication components, comprising a base frame, a base plate mounted on the base frame, a conveying unit, a positioning unit, a first limiter, and a second limiter respectively disposed on the base plate, the conveying unit being disposed in the middle of the base plate, the positioning unit being disposed on one side of the conveying unit, the first limiter and the second limiter being disposed opposite each other on the rear side of the positioning unit, the fixed end of the cutting unit being mounted on the lower surface of the base plate, and the output end of the cutting unit being connected to one end of the conveying unit.
[0008] Preferably, a concave groove is provided on the lower surface of the base plate, the top of the base frame is located in the concave groove, and a plurality of threaded holes are provided at the bottom end of the base frame.
[0009] Preferably, the positioning unit includes a positioning frame, a positioning cylinder, a positioning track, a positioning coupling, a positioning slide plate, a slide plate bracket, a sliding cylinder, a cylinder slide plate, and a positioning plate. The positioning frame and the positioning track are both mounted on the base plate. The fixed end of the positioning cylinder is located at one end of the positioning frame. The output end of the positioning cylinder is connected to one end of the positioning coupling. The other end of the positioning coupling is perpendicularly connected to the positioning slide plate. The lower surface of the positioning slide plate is mounted on the positioning track via a positioning slider. The slide plate bracket is perpendicularly mounted on the upper surface of the positioning slide plate. The fixed end of the sliding cylinder is mounted on one side of the slide plate bracket. The cylinder slide plate is mounted on the output end of the sliding cylinder. The positioning plate is mounted on the cylinder slide plate, and multiple positioning rods are provided on the positioning plate.
[0010] Preferably, one end of the positioning slide plate is provided with a protrusion.
[0011] Preferably, the conveying unit includes a conveying track and an adjusting part, the adjusting part is disposed on the conveying track, the conveying track is disposed on the base plate, a plurality of positioning rods are disposed above the conveying track, and one end of the conveying track is connected to the cutting end of the cutting unit.
[0012] Preferably, the adjusting part includes a connecting frame fixedly connected to the conveying track, a threaded connecting rod threadedly connected to the inner wall of the limiting hole opened at the top of the connecting frame, a rotating block fixedly connected to the top of the threaded connecting rod, a threaded connecting block threadedly connected to the outer wall of the threaded connecting rod, sliding blocks fixedly connected to both sides of the threaded connecting block, a hinge rod hinged to the inner side of the threaded connecting block, and a material drop plate hinged to the inner side of the hinge rod.
[0013] Preferably, the cutting unit includes a cutting motor, a cutting connector, a cutting shaft, a cutting rocker arm, a cutter, and a cutting linkage. The cutting motor is located on the lower surface of the base plate. The output end of the cutting motor is connected to one end of the cutting shaft. The other end of the cutting shaft is connected to the cutting connector. One end of the cutting rocker arm is installed in the cutting connector. The other end of the cutting rocker arm faces upward and is equipped with the cutting linkage. The cutter is installed on the cutting linkage and is snapped into one end of the conveyor track.
[0014] Preferably, the first limiter includes a limit frame, a limiter, and a limit sensing unit. The limit frame is mounted on a base plate, the limiter is mounted on the limit frame, and the limit sensing unit is mounted on the limiter.
[0015] Preferably, the conveying unit is provided with a positioning slide.
[0016] Compared with existing technologies, this utility model, by setting up a positioning unit, a conveying unit, a cutting unit, and a limiter, can effectively adjust and convey the product, position and collect it, and fix it. Combined with the cutting unit, it avoids inconsistent or chaotic cutting of products during the production process, extends the service life of both the equipment and the product, and ensures uniform cutting, automatic and neat cutting. The structure is simple, safe and reliable, and has good market application value. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the positioning unit structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the cutting unit structure of this utility model.
[0020] Markings: Base frame 1, Base plate 2, Conveying unit 3, Positioning unit 4, First limiter 5, Second limiter 6, Cutting unit 7, Positioning frame 41, Positioning cylinder 42, Positioning track 43, Positioning coupling 44, Positioning slide plate 45, Slide plate bracket 46, Sliding cylinder 47, Cylinder slide plate 48, Positioning plate 49, Cutting motor 71, Cutting connector 72, Cutting coupling 73, Cutting rocker arm 74, Cutter 75, Cutting linkage 76. Detailed Implementation
[0021] It should be noted that the above-mentioned technical features can be combined with each other to form various embodiments not listed above, all of which are considered to be within the scope of this utility model specification; and, for those skilled in the art, improvements or modifications can be made based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims of this utility model.
[0022] To facilitate understanding of this utility model, a more detailed description is provided below with reference to the accompanying drawings and specific embodiments. The accompanying drawings show preferred embodiments of this utility model. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.
[0023] It should be noted that when a component is described as being "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is described as being "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this specification are for illustrative purposes only.
[0024] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention.
[0025] The present invention will now be described in detail with reference to the accompanying drawings.
[0026] like Figures 1-3 As shown: A positioning and cutting device for intelligent communication components includes a base frame 1, a base plate 2 mounted on the base frame 1, a conveying unit 3, a positioning unit 4, a first limiter 5, and a second limiter 6 respectively disposed on the base plate 2, the conveying unit 3 being located in the upper middle part of the base plate 2, the positioning unit 4 being located on one side of the conveying unit 3, the first limiter 5 and the second limiter 6 being respectively disposed opposite to each other on the rear side of the positioning unit 4, the fixed end of the cutting unit 7 being mounted on the lower surface of the base plate 2, and the output end of the cutting unit being connected to one end of the conveying unit.
[0027] It should be noted that the conveying unit 3 conveys the product to be cut through the adjustment of the adjustment unit, and the positioning unit 4 positions the product to be cut out of the conveying unit 3 in sequence to cooperate with the cutting output end connected to one end of the conveying unit 3 for cutting. After cutting, the excess part after cutting falls into the waste collection box below, while the finished product flows into the next process through the cutting end.
[0028] Furthermore, the first limiter 5 and the second limiter 6 are used to limit the positioning unit 4 to prevent distance deviation during its movement and positioning process.
[0029] Preferably, a concave groove is provided on the lower surface of the base plate 2, the top end of the base frame 1 is located in the concave groove, and a plurality of threaded holes are provided at the bottom end of the base frame 1.
[0030] It should be noted that the concave groove is used for fixing or assembling the base plate 2, while the multiple threaded holes are used for fixing the base frame 1 in the equipment or on the workbench; furthermore, the multiple threaded holes are set in two or more groups, and the multiple threaded holes can be set as positioning holes.
[0031] Preferably, the positioning unit 4 includes a positioning frame 41, a positioning cylinder 42, a positioning track 43, a positioning connecting shaft 44, a positioning slide plate 45, a slide plate bracket 46, a sliding cylinder 47, a cylinder slide plate 48, and a positioning plate 49. The positioning frame 41 and the positioning track 43 are both mounted on the base plate 2. The fixed end of the positioning cylinder 42 is located at one end of the positioning frame 41. The output end of the positioning cylinder 42 is connected to one end of the positioning connecting shaft 44. The other end of the positioning connecting shaft 44 is vertically connected to the positioning slide plate 45. The lower surface of the positioning slide plate 45 is mounted on the positioning track 43 via a positioning slider. The slide plate bracket 46 is vertically mounted on the upper surface of the positioning slide plate 45. The fixed end of the sliding cylinder 47 is mounted on one side of the slide plate bracket 46. The cylinder slide plate 48 is mounted on the output end of the sliding cylinder 47. The positioning plate 49 is mounted on the cylinder slide plate 48. The positioning plate 49 is provided with multiple positioning rods.
[0032] It should be noted that the positioning cylinder 42 enables the positioning slide plate 45 to move laterally on the positioning track 43 via the positioning coupling shaft 44. The movement distance is between the first limiter 5 and the second limiter 6. While the positioning slide plate 45 is sliding, the sliding cylinder 47 on the positioning slide plate 45 drives the cylinder slide plate 48 to drive the positioning plate 49 to move up and down, thereby enabling multiple positioning rods to position and transport the product to be cut in the conveying unit 3 to the cutting stage.
[0033] Preferably, one end of the positioning slide plate 45 is provided with a protrusion.
[0034] It should be noted that the protrusion is used to abut against the first limiter 5 and the second limiter 6 to realize the distance positioning movement of the positioning unit 4.
[0035] Preferably, the conveying unit 3 includes a conveying track and an adjusting part. The adjusting part is disposed on the conveying track, the conveying track is disposed on the base plate 2, and a plurality of positioning rods are disposed above the conveying track. One end of the conveying track is connected to the cutting end of the cutting unit.
[0036] It should be noted that the adjustment section is used to adjust the conveying distance or conveying speed of the products conveyed within the conveying track.
[0037] Preferably, the adjusting part includes a connecting frame fixedly connected to the conveying track, a threaded connecting rod threadedly connected to the inner wall of the limiting hole opened at the top of the connecting frame, a rotating block fixedly connected to the top of the threaded connecting rod, a threaded connecting block threadedly connected to the outer wall of the threaded connecting rod, sliding blocks fixedly connected to both sides of the threaded connecting block, a hinge rod hinged to the inner side of the threaded connecting block, and a material drop plate hinged to the inner side of the hinge rod.
[0038] It should be noted that, by setting an adjustment part, connecting blocks are connected to the front and rear ends of the fixed frame. A material drop plate is hinged to the inner side of the connecting block and set on both sides of the lead cutting part. A threaded connecting rod is threadedly connected to the inner wall of the limiting hole opened on the top of the connecting frame, which is fixedly connected to the front and rear ends of the device body. Rotating the rotating block fixedly connected to the top of the threaded connecting rod causes the threaded connecting block threaded to the outer wall of the threaded connecting rod to move accordingly. The sliding blocks fixedly connected to both sides of the threaded connecting block slide in the limiting groove opened on the inner wall of the connecting frame. The hinge rod hinged to the inner side of the threaded connecting block deflects accordingly, and the material drop plate hinged to the hinge rod deflects accordingly. The deflection angle of the material drop plate can be adjusted to guide the material drop generated by lead cutting. A material drop port is opened on the device body. By adjusting the deflection of the material drop plate, the material drop can be guided in a concentrated manner.
[0039] Preferably, the cutting unit 7 includes a cutting motor 71, a cutting connector 72, a cutting shaft 73, a cutting rocker arm 74, a cutter 75, and a cutting linkage 76. The cutting motor 71 is located on the lower surface of the base plate 2. The output end of the cutting motor 71 is connected to one end of the cutting shaft 73. The other end of the cutting shaft 73 is connected to the cutting connector 72. One end of the cutting rocker arm 74 is installed in the cutting connector 72. The other end of the cutting rocker arm 74 faces upward and is equipped with the cutting linkage 76. The cutter 75 is installed on the cutting linkage 76 and is snapped into one end of the conveyor track.
[0040] It should be noted that the cutting motor 71 drives the cutting coupling shaft 73 to rotate, and the cutting coupling shaft 73 drives the cutting connector 72 to work. The cutting connector 72 drives the cutting rocker arm 74 to swing, and the cutting rocker arm 74 drives the cutting linkage 76, thereby enabling the cutter 75 to cut the products conveyed by the conveyor track.
[0041] Preferably, the first limiter 5 includes a limit frame, a limiter, and a limit sensing unit. The limit frame is mounted on the base plate 2, the limiter is mounted on the limit frame, and the limit sensing unit is mounted on the limiter.
[0042] It should be noted that the limiter is used to drive the limit sensing part to realize the limit sensing of the sliding protrusion on the positioning unit 4.
[0043] Furthermore, the limiting sensing part can be configured as an elastic sensing part;
[0044] Furthermore, the second limiter 6 has the same structure as the first limiter 5;
[0045] Furthermore, the bottom end of the limiting frame is also provided with an adjustable cylinder that can adjust the relative distance between the first limiter 5 and the second limiter 6.
[0046] Preferably, the conveying unit 3 is provided with a positioning slide.
[0047] It should be noted that the positioning slide is provided in multiple ways, which can be used in conjunction with multiple positioning rods to lower the product into the conveyor track for positioning, and to cooperate with the cutting device 75 for cutting processing.
[0048] It should be noted that the above-mentioned technical features can be combined with each other to form various embodiments not listed above, all of which are considered to be within the scope of this utility model specification; and, for those skilled in the art, improvements or modifications can be made based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims of this utility model.
Claims
1. A positioning and cutting device for intelligent communication components, characterized in that, The device includes a base frame, on which a base plate is mounted. A conveying unit, a positioning unit, a first limiter, and a second limiter are respectively arranged on the base plate. The conveying unit is located in the middle of the base plate, and the positioning unit is located on one side of the conveying unit. The first limiter and the second limiter are respectively arranged opposite to each other on the rear side of the positioning unit. A fixed end of a cutting unit is installed on the lower surface of the base plate, and the output end of the cutting unit is connected to one end of the conveying unit.
2. The positioning and cutting device for intelligent communication components according to claim 1, characterized in that, A concave groove is provided on the lower surface of the base plate, the top of the base frame is located in the concave groove, and multiple threaded holes are provided at the bottom end of the base frame.
3. The positioning and cutting device for intelligent communication components according to claim 1, characterized in that, The positioning unit includes a positioning frame, a positioning cylinder, a positioning track, a positioning coupling, a positioning slide plate, a slide plate bracket, a sliding cylinder, a cylinder slide plate, and a positioning plate. The positioning frame and the positioning track are both mounted on the base plate. The fixed end of the positioning cylinder is located at one end of the positioning frame. The output end of the positioning cylinder is connected to one end of the positioning coupling. The other end of the positioning coupling is perpendicularly connected to the positioning slide plate. The lower surface of the positioning slide plate is mounted on the positioning track via a positioning slider. The slide plate bracket is perpendicularly mounted on the upper surface of the positioning slide plate. The fixed end of the sliding cylinder is mounted on one side of the slide plate bracket. The cylinder slide plate is mounted on the output end of the sliding cylinder. The positioning plate is mounted on the cylinder slide plate, and multiple positioning rods are provided on the positioning plate.
4. The positioning and cutting device for intelligent communication components according to claim 3, characterized in that, The positioning slide has a protrusion at one end.
5. The positioning and cutting device for intelligent communication components according to claim 1, characterized in that, The conveying unit includes a conveying track and an adjusting part. The adjusting part is located on the conveying track, which is located on a base plate. Multiple positioning rods are arranged above the conveying track, and one end of the conveying track is connected to the cutting end of the cutting unit.
6. The positioning and cutting device for intelligent communication components according to claim 5, characterized in that, The adjusting part includes a connecting frame fixedly connected to the conveying track. A threaded connecting rod is threadedly connected to the inner wall of the limiting hole opened at the top of the connecting frame. A rotating block is fixedly connected to the top of the threaded connecting rod. A threaded connecting block is threadedly connected to the outer wall of the threaded connecting rod. Sliding blocks are fixedly connected to both sides of the threaded connecting block. A hinge rod is hinged to the inner side of the threaded connecting block. A material drop plate is hinged to the inner side of the hinge rod.
7. The positioning and cutting device for intelligent communication components according to claim 1, characterized in that, The cutting unit includes a cutting motor, a cutting connector, a cutting shaft, a cutting rocker arm, a cutter, and a cutting linkage. The cutting motor is located on the lower surface of the base plate. The output end of the cutting motor is connected to one end of the cutting shaft. The other end of the cutting shaft is connected to the cutting connector. One end of the cutting rocker arm is installed in the cutting connector. The other end of the cutting rocker arm faces upward and is equipped with the cutting linkage. The cutter is installed on the cutting linkage and is snapped into one end of the conveyor track.
8. The positioning and cutting device for intelligent communication components according to claim 1, characterized in that, The first limiter includes a limit frame, a limiter, and a limit sensing unit. The limit frame is mounted on a base plate, the limiter is mounted on the limit frame, and the limit sensing unit is mounted on the limiter.
9. A positioning and cutting device for intelligent communication components according to claim 1, characterized in that, The conveying unit is equipped with a positioning slide.