Gear grinding machine for gear production

By introducing auxiliary grinding devices and protective devices into the gear grinding machine, the problems of gear machining depth adjustment and waste chip splashing have been solved, achieving more efficient gear machining and improved safety.

CN223819762UActive Publication Date: 2026-01-23HUBEI ZHENGXIN GEAR MFG CO LTD
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Patent Information

Application Number
CN202520145129.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2026-01-23
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

Existing gear grinding machines cannot adjust the tooth depth when processing gears, which increases the limitations of their operation and causes safety hazards due to flying debris.

Method used

A gear grinding machine including an auxiliary gear grinding device and an auxiliary protective device was designed. The gear depth is adjusted by the cooperation of the threaded rod and the threaded block, and the turntable and baffle are used to prevent waste chips from splashing.

Benefits of technology

It enables flexible adjustment of gear machining depth, improves machining accuracy and safety, and avoids injury to operators from waste chips.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gear production, in particular to a gear grinding machine for gear production, which comprises a box body, a second shell, a threaded block and a gear grinding mechanism, the upper end of the left side of the box body is fixedly connected with the second shell, an auxiliary protection device is arranged in the box body, an auxiliary gear grinding device is arranged at the right end of the threaded block, and the gear grinding mechanism is fixedly connected with the second shell. The upper end of the second shell is fixedly connected with a third motor through a support, an output shaft of the third motor is fixedly connected with the second shell through a bearing, the auxiliary gear grinding device is matched with the gear grinding mechanism, the horizontal position of a gear grinding wheel is adjusted, the working requirements of different tooth depths can be met, the working limitation is reduced, and the working efficiency is improved. And through cooperation of the auxiliary protection device and the box body, the baffle is driven by the sliding block to move, so that scraps generated by machining can be bounced on the surface of the baffle, an operator cannot be hurt, and the safety is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to gear production technical field, concretely is a gear production is with gear grinding machine. BACKGROUND

[0002] Gear grinding machine is using grinding wheel as grinding tool to process cylindrical gear or some gears (helical gear, bevel gear etc.), and needs to use gear grinding machine in the gear production process.

[0003] For example, a new gear production is with gear grinding machine of the authorization announcement number "CN212945852U", moves up and down through the cylinder, can realize gear grinding wheel gear processing piece and carries out gear grinding processing, not only simple operation, but also efficiency is improved, the regulating block is rolled in the inside of the roller groove through the roller before and after, increases the stability of regulating block, improves the machining precision of gear grinding wheel gear processing piece, but the device when processing gear processing piece, since gear grinding wheel can only move vertically, cannot adjust the tooth depth processing of gear processing piece, increases the limitation of the device work, the device when processing gear processing piece, the generated waste chip is adsorbed through the induced draft fan, but part of the waste chip still splashes out of the equipment interior, easy to cause damage to the operator, reduces the safety of the device. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the problem of the limitation of the device work and the safety of the device because gear grinding wheel can only move vertically, cannot adjust the tooth depth processing of gear processing piece, and the generated waste chip is adsorbed through the induced draft fan, but part of the waste chip still splashes out of the equipment interior, easy to cause damage to the operator, reduces the safety of the device, and proposes a gear production is with gear grinding machine.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] Design a kind of gear production is with gear grinding machine, including box and second shell, the box left side upper end is fixedly connected with second shell, the box interior is equipped with auxiliary protection device, the second shell upper end is fixedly connected with third motor through support, the output shaft of third motor is fixedly connected with second shell through bearing, the output shaft of third motor is fixedly connected with threaded rod, the threaded rod outer wall is fixedly connected with threaded block, the threaded block right end is equipped with auxiliary gear grinding device, the threaded block outer wall is slidably connected with second shell.

[0007] Preferably, the auxiliary gear grinding device includes a first motor and a first housing. A threaded block is fixedly connected to the left end of the first housing. The first motor is fixedly connected to the first housing via a bracket. A gear is fixedly connected to the output shaft of the first motor. The outer wall of the gear meshes with a rack. A push block is fixedly connected to the lower end of the rack. A fixing plate is fixedly connected to the right end of the push block. The inner wall of the lower end of the first housing is threadedly connected to a bolt.

[0008] Preferably, the gear rotating shaft is rotatably connected to the first housing via a bearing, the outer wall of the rack and push block is slidably connected to the first housing, and a gear grinding mechanism is fixedly connected to the right end of the fixed plate.

[0009] Preferably, a top plate is fixedly connected to the upper right side of the second outer shell, a hydraulic cylinder is fixedly connected to the inner wall of the top plate, the output end of the hydraulic cylinder is rotatably connected to the fixed block through a bearing, and a rotating machine is fixedly connected to the upper right side of the housing.

[0010] Preferably, the auxiliary protection device includes a second motor and a turntable. The second motor is fixedly connected to the housing via a bracket. The output shaft of the second motor is rotatably connected to the housing via a bearing. The output shaft of the second motor is fixedly connected to the turntable. A protrusion is fixedly connected to the front end of the turntable. The outer wall of the protrusion is slidably connected to the slider. Support rods are fixedly connected to both sides of the front end of the slider. A baffle is fixedly connected to the front end of the support rod. A fixing rod is fixedly connected to the inner wall of the housing.

[0011] Preferably, the outer walls of the slider and support rod are slidably connected to the housing, and the inner wall of the slider is slidably connected to the fixed rod.

[0012] The present invention discloses a gear grinding machine for gear production, which has the following advantages: through the cooperation of the auxiliary grinding device and the grinding mechanism, the output shaft of the first motor is started to rotate, which drives the gear to rotate. The rotation of the gear drives the rack and the push block to move synchronously. The push block pushes the fixed plate and the grinding mechanism to move to the right, increasing the depth of gear processing. The bolt is rotated so that the end of the bolt abuts against the push block, fixing the position of the push block. By adjusting the horizontal position of the grinding gear, it can adapt to the working requirements of different tooth depths and reduce the limitations of the work.

[0013] With the cooperation of auxiliary protective devices and the housing, the output shaft of the second motor is started to rotate, driving the turntable and the protrusion to rotate synchronously. The turntable is controlled to rotate half a revolution. Under the drive of the protrusion, the slider and the baffle move upward to the limit position and then stop. The slider drives the baffle to move, so that the waste chips generated during processing will bounce onto the surface of the baffle and will not cause injury to the operator, thus improving safety. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 for Figure 1 A front sectional view;

[0016] Figure 3 for Figure 1 A partial sectional view from the side;

[0017] Figure 4 for Figure 2 Part A of the diagram;

[0018] Figure 5 for Figure 2 Side sectional view of the auxiliary gear grinding device;

[0019] Figure 6 for Figure 2 Side sectional view of the auxiliary protective device.

[0020] In the diagram: 1. Housing; 2. Auxiliary gear grinding device; 201. First motor; 202. First outer shell; 203. Gear; 204. Rack; 205. Push block; 206. Bolt; 207. Fixing plate; 3. Auxiliary protective device; 301. Second motor; 302. Turntable; 303. Protrusion; 304. Slider; 305. Support rod; 306. Baffle; 307. Fixing rod; 4. Second outer shell; 5. Third motor; 6. Threaded rod; 7. Threaded block; 8. Top plate; 9. Hydraulic cylinder; 10. Fixing block; 11. Rotating machine; 12. Gear grinding mechanism. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings:

[0022] See attached document Figures 1-6 In this embodiment, a gear grinding machine for gear production includes a housing 1 and a second outer shell 4. The gear grinding mechanism 12 includes a fixed frame, a power unit, and grinding gears, which have been disclosed in the authorization announcement number "CN212945852U" and will not be described in detail here. The upper left side of the housing 1 is fixedly connected to the second outer shell 4. An auxiliary protection device 3 is provided inside the housing 1. The movement of the threaded block 7 drives the auxiliary gear grinding device 2 to move synchronously. The upper end of the second outer shell 4 is fixedly connected to the third motor 5 through a bracket. The third motor 5 can meet the working requirements according to actual needs. The output shaft of the third motor 5 is fixedly connected to the second outer shell 4 through a bearing. The output shaft of the third motor 5 is fixedly connected to a threaded rod 6. The outer wall of the threaded rod 6 is threadedly connected to the threaded block 7. The rotation of the threaded rod 6 drives the threaded block 7 to move. The right end of the threaded block 7 is provided with an auxiliary gear grinding device 2. The outer wall of the threaded block 7 is slidably connected to the second outer shell 4.

[0023] The rotating shaft of gear 203 is rotatably connected to the first housing 202 via bearings. The outer walls of rack 204 and push block 205 are slidably connected to the first housing 202. A gear grinding mechanism 12 is fixedly connected to the right end of fixed plate 207. The movement of fixed plate 207 drives the gear grinding mechanism 12 to move synchronously. A top plate 8 is fixedly connected to the upper right side of the second housing 4. A hydraulic cylinder 9 is fixedly connected to the inner wall of top plate 8. The hydraulic cylinder 9 can meet the working requirements according to actual needs. The output end of hydraulic cylinder 9 is rotatably connected to fixed block 10 via bearings. A rotating machine 11 is fixedly connected to the upper right side of housing 1. The rotating machine 11 has been disclosed in the authorization announcement number "CN212945852U" and will not be described in detail here. The outer walls of slider 304 and support rod 305 are slidably connected to housing 1. The inner wall of slider 304 is slidably connected to fixed rod 307.

[0024] See attached document Figures 1-5 The auxiliary gear grinding device 2 includes a first motor 201 and a first housing 202. The first motor 201 is designed to meet the actual working requirements. A threaded block 7 is fixedly connected to the left end of the first housing 202. The first motor 201 is fixedly connected to the first housing 202 via a bracket. A gear 203 is fixedly connected to the output shaft of the first motor 201. The outer wall of the gear 203 meshes with a rack 204. The rotation of the gear 203 drives the rack 204 to move. A push block 205 is fixedly connected to the lower end of the rack 204. The movement of the rack 204 drives the push block 205 to move synchronously. A fixing plate 207 is fixedly connected to the right end of the push block 205. The movement of the push block 205 drives the fixing plate 207 to move synchronously. The inner wall of the lower end of the first housing 202 is threadedly connected to a bolt 206. The bolt 206 rotates and abuts against the lower end of the push block 205, fixing the position of the push block 205.

[0025] See attached document Figures 1-3 6: The auxiliary protective device 3 includes a second motor 301 and a turntable 302. The second motor 301 is designed to meet the actual working requirements. The second motor 301 is fixedly connected to the housing 1 via a bracket. The output shaft of the second motor 301 is rotatably connected to the housing 1 via a bearing. The output shaft of the second motor 301 is fixedly connected to the turntable 302. A protrusion 303 is fixedly connected to the front end of the turntable 302. The rotation of the turntable 302 drives the protrusion 303 to move. The outer wall of the protrusion 303 is slidably connected to the slider 304. While the protrusion 303 slides inside the slider 304, it drives the slider 304 to move up and down. Support rods 305 are fixedly connected to both sides of the front end of the slider 304. The movement of the slider 304 drives the support rods 305 to move synchronously. A baffle 306 is fixedly connected to the front end of the support rods 305. The movement of the support rods 305 drives the baffle 306 to move synchronously. A fixing rod 307 is fixedly connected to the inner wall of the housing 1.

[0026] Working principle:

[0027] The process of fixing and grinding gear parts:

[0028] The operator places the gear workpiece between the rotating machine 11 and the fixed blocks 10. The output end of the hydraulic cylinder 9 extends, causing the fixed blocks 10 to move downwards. After the fixed blocks 10 contact the surface of the gear workpiece, they are fixed. The external power supply of the grinding mechanism 12 is connected, and the grinding gear in the grinding machine 12 is started to rotate. The external power supply of the third motor 5 is connected, and the output shaft of the third motor 5 is started to rotate, driving the threaded rod 6 to rotate. The rotation of the threaded rod 6 drives the threaded block 7 to move downwards. The threaded block 7 drives the grinding mechanism 12 to move synchronously. When the grinding mechanism 12 contacts the surface of the gear workpiece, it performs a grinding operation on the surface of the gear workpiece. When the threaded block 7 drives the grinding mechanism 12 to move to its limit position, the gear workpiece is ground. After grinding is completed, the external power supply of the rotating machine 11 is connected, and the rotating machine 11 is started to rotate, driving the gear workpiece to rotate. The above operation is reversed, causing the grinding mechanism 12 to move upwards and grind the gear workpiece again, completing the fixing and grinding process of the gear workpiece.

[0029] Auxiliary grinding process for grinding gear parts:

[0030] Since the required tooth depth varies during gear machining, the external power supply of the first motor 201 is connected, and the output shaft of the first motor 201 is started to rotate, driving the gear 203 to rotate. The rotation of the gear 203 drives the rack 204 and the push block 205 to move synchronously. The push block 205 pushes the fixed plate 207 and the gear grinding mechanism 12 to move to the right, increasing the depth of gear machining. The bolt 206 is rotated so that the end of the bolt 206 abuts against the push block 205, fixing the position of the push block 205 and completing the auxiliary gear grinding process for the gear workpiece. This process can adapt to different tooth depth requirements. When it is necessary to reduce the tooth depth, the above process can be reversed.

[0031] Auxiliary protection process for gear grinding:

[0032] Since a large amount of waste chips are generated during gear grinding, the external power supply of the second motor 301 is connected, and the output shaft of the second motor 301 is started to rotate, driving the turntable 302 and the protrusion 303 to rotate synchronously. The turntable 302 is controlled to rotate half a revolution, and under the drive of the protrusion 303, the slider 304 and the baffle 306 move upward to the limit position and then stop. The waste chips generated during processing will bounce onto the surface of the baffle 306 and will not cause injury to the operator. After the gear grinding operation is completed, the above process can be reversed to complete the auxiliary protection process for gear grinding.

[0033] Although the present invention has been illustrated and described with reference to preferred embodiments, those skilled in the art should understand that various changes in form and detail are possible within the scope of the claims.

Claims

1. A gear grinding machine for gear production, comprising a housing (1) and a second outer shell (4), wherein the second outer shell (4) is fixedly connected to the upper left side of the housing (1), characterized in that: The housing (1) is equipped with an auxiliary protective device (3). The upper end of the second outer shell (4) is fixedly connected to the third motor (5) through a bracket. The output shaft of the third motor (5) is fixedly connected to the second outer shell (4) through a bearing. The output shaft of the third motor (5) is fixedly connected to a threaded rod (6). The outer wall of the threaded rod (6) is threadedly connected to a threaded block (7). The right end of the threaded block (7) is equipped with an auxiliary grinding device (2). The outer wall of the threaded block (7) is slidably connected to the second outer shell (4).

2. The gear grinding machine for gear production according to claim 1, characterized in that: The auxiliary gear grinding device (2) includes a first motor (201) and a first housing (202). A threaded block (7) is fixedly connected to the left end of the first housing (202). The first motor (201) is fixedly connected to the first housing (202) through a bracket. A gear (203) is fixedly connected to the output shaft of the first motor (201). The outer wall of the gear (203) meshes with a rack (204). A push block (205) is fixedly connected to the lower end of the rack (204). A fixing plate (207) is fixedly connected to the right end of the push block (205). The inner wall of the lower end of the first housing (202) is threadedly connected to a bolt (206).

3. A gear grinding machine for gear production according to claim 2, characterized in that: The gear (203) rotating shaft is rotatably connected to the first housing (202) via a bearing. The outer walls of the rack (204) and push block (205) are slidably connected to the first housing (202). A gear grinding mechanism (12) is fixedly connected to the right end of the fixed plate (207).

4. A gear grinding machine for gear production according to claim 1, characterized in that: The second outer shell (4) is fixedly connected to a top plate (8) on the upper right side. A hydraulic cylinder (9) is fixedly connected to the inner wall of the top plate (8). The output end of the hydraulic cylinder (9) is rotatably connected to a fixed block (10) through a bearing. A rotating machine (11) is fixedly connected to the upper right side of the box (1).

5. A gear grinding machine for gear production according to claim 1, characterized in that: The auxiliary protective device (3) includes a second motor (301) and a turntable (302). The second motor (301) is fixedly connected to the housing (1) via a bracket. The output shaft of the second motor (301) is rotatably connected to the housing (1) via a bearing. The output shaft of the second motor (301) is fixedly connected to the turntable (302). A protrusion (303) is fixedly connected to the front end of the turntable (302). The outer wall of the protrusion (303) is slidably connected to the slider (304). Support rods (305) are fixedly connected to both sides of the front end of the slider (304). A baffle (306) is fixedly connected to the front end of the support rod (305). A fixing rod (307) is fixedly connected to the inner wall of the housing (1).

6. A gear grinding machine for gear production according to claim 5, characterized in that: The outer walls of the slider (304) and the support rod (305) are slidably connected to the box (1), and the inner wall of the slider (304) is slidably connected to the fixing rod (307).

Citation Information

Patent Citations

  • Novel gear grinding machine for gear production

    CN212945852U