High-precision parallel seal welding system

Abstract

The utility model relates to a high-precision parallel seal welding system, and belongs to the technical field of seal welding equipment. The sealing and welding mechanism is used for conducting sealing and welding operation on a to-be-welded device, the recognition and calibration mechanism is used for calibrating the position and angle of the to-be-welded device, a rack assembly of the sealing and welding mechanism provides a supporting structure, and a material sucking and discharging assembly is used for sucking and moving the to-be-welded device; the feeding assembly is responsible for feeding a to-be-welded device into the system. The adjusting assembly conducts horizontal and angle adjustment on the to-be-welded device. The welding position adjusting assembly accurately adjusts the welding position; and the welding assembly executes seal welding operation. According to the utility model, the identifying and calibrating mechanism is additionally arranged to identify the feeding position, the adjusting position and the welding position and the angle orientation of the to-be-welded device in the seal welding operation, so that the high-precision alignment and stable welding quality of the to-be-welded device are ensured.

Description

Technical Field

[0001] This utility model relates to the field of sealing and welding equipment technology, and in particular to a high-precision parallel sealing and welding system. Background Technology

[0002] With the development of sealing technology, parallel sealing technology has emerged. This technology uses two circular roller electrodes to press the device to be sealed, and the welding current generates a large amount of heat at the contact point, causing it to melt and form a series of solder joints. In related technologies, parallel sealing machines are usually used to perform the sealing operation.

[0003] However, in actual parallel sealing operations, a mismatch may occur between the welding position of the device to be sealed and the welding position of the sealing mechanism due to processing errors. This requires manual intervention and also leads to unstable welding quality. Utility Model Content

[0004] In response to the shortcomings of the existing production technology, the applicant provides a high-precision parallel sealing and welding system, which calibrates the orientation angle and adjusts the position of the device to be sealed, thereby ensuring high-precision welding operations.

[0005] The technical solution adopted in this utility model is as follows: A high-precision parallel sealing welding system, comprising:

[0006] A sealing welding mechanism is used to perform sealing welding operations on components to be welded.

[0007] The identification and calibration mechanism is located above the sealing and soldering mechanism and is used to identify and calibrate the position and angular orientation of the device to be soldered in the sealing and soldering mechanism.

[0008] The structure of the identification calibration mechanism includes a camera support frame, on which a first identification calibration camera, a second identification calibration camera, and a third identification calibration camera are sequentially arranged.

[0009] The first identification and calibration camera is positioned directly opposite the loading position in the sealing and welding mechanism;

[0010] The second identification calibration camera is positioned relative to the adjustment position in the sealing mechanism;

[0011] The third identification and calibration camera is positioned directly opposite the welding location in the sealing and welding mechanism;

[0012] A feeding component is provided at the feeding position, an adjustment component is provided at the adjustment position, a welding position adjustment component is provided at the welding position, and a welding component is provided above the welding position adjustment component.

[0013] It also includes a material suction and discharge assembly, which is used to pick up the parts to be welded and move the parts to be welded in position;

[0014] The first identification calibration camera, the second identification calibration camera, and the third identification calibration camera are all fixed to the camera support frame by connectors.

[0015] In one embodiment, the assembly further includes a frame assembly comprising support legs, a top mounting surface on the top of the support legs, and a side mounting surface on the side of the support legs; the material suction and discharge assembly is disposed on the top mounting surface, and the welding assembly is disposed on the side mounting surface.

[0016] In one embodiment, a reinforcing leg is added to the middle of the rack assembly to enhance the overall structural stability of the rack assembly.

[0017] In one embodiment, the material feeding assembly includes a material feeding slide rail fixed to the top of the frame assembly, a material feeding slider is mounted on the material feeding slide rail, a first mounting base is fixed to the top of the material feeding slider, a lifting drive is provided inside the first mounting base, a second mounting base is fixed to the output end of the lifting drive, and a suction nozzle for picking up the device to be sealed is provided on the second mounting base.

[0018] In one embodiment, the feeding assembly includes a feeding frame, on which a feeding drive is provided. The output end of the feeding drive is connected to and fixed to the bottom surface of the feeding fixture, and the output end of the feeding drive drives the feeding fixture to move along the length direction of the feeding drive.

[0019] In one embodiment, the adjustment assembly includes a support frame on which a first adjustment unit, a second adjustment unit, and a rotation adjustment unit are sequentially arranged. The first adjustment unit is used for lateral adjustment of the device to be sealed in the horizontal plane, the second adjustment unit is used for longitudinal adjustment of the device to be sealed in the horizontal plane, and the rotation adjustment unit is used for angular orientation adjustment of the device to be sealed in the horizontal plane.

[0020] In one embodiment, the first adjustment unit includes a first adjustment drive member, which drives the first adjustment slider to move along the length direction of the first adjustment slide rail; a second adjustment unit is disposed on the top of the first adjustment slider; the second adjustment unit includes a second adjustment drive member, which drives the second adjustment slider to move along the length direction of the second adjustment slide rail; a rotation adjustment unit is disposed on the top of the second adjustment slider; the rotation adjustment unit includes a rotation drive member, which drives the rotary table to rotate.

[0021] In one embodiment, the welding position adjustment assembly includes a first welding adjustment drive, the output end of which is provided with a first welding adjustment slider, a third mounting base is fixed on the first welding adjustment slider, a second welding adjustment drive is mounted on the third mounting base, the output end of the second welding adjustment drive is provided with a second welding adjustment slider, and a welding platform is fixedly mounted on the second welding adjustment slider.

[0022] In one embodiment, the welding assembly includes two independent linear modules, on which a first welding fixture and a second welding fixture are respectively arranged. A first sealing copper wheel is provided at the welding end of the first welding fixture, and a second sealing copper wheel is provided at the welding end of the second welding fixture.

[0023] The beneficial effects of this utility model are as follows:

[0024] This utility model has a compact structure. By adding three recognition and calibration cameras, which correspond to the feeding position, adjustment position and welding position respectively, the position and angle of the parts to be welded are calibrated at different stages to ensure welding accuracy.

[0025] This utility model also has the following advantages:

[0026] (1) The adjustment component of this utility model can make multi-dimensional adjustments to the device to be welded in terms of lateral, longitudinal and angular dimensions to adapt to the welding requirements of different devices.

[0027] (2) The welding assembly of this utility model adopts a dual independent linear module and a sealing copper wheel, which can quickly and accurately perform welding operations through the copper wheels located on both sides of the device to be welded, thereby improving production efficiency. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0029] Figure 2 This is a schematic diagram of the identification and calibration mechanism of this utility model.

[0030] Figure 3 This is a schematic diagram of the sealing and welding mechanism of this utility model.

[0031] Figure 4 This is a structural schematic diagram of the frame assembly of this utility model.

[0032] Figure 5 This is a schematic diagram of the material suction and discharge assembly of this utility model.

[0033] Figure 6 This is a schematic diagram of the feeding assembly of this utility model.

[0034] Figure 7This is a schematic diagram of the adjustment component of this utility model.

[0035] Figure 8 This is a schematic diagram of the welding position adjustment component of this utility model.

[0036] Figure 9 This is a schematic diagram of the welding assembly of this utility model.

[0037] Among them: 100, identification and calibration mechanism; 200, sealing and welding mechanism;

[0038] 110. Camera support frame; 120. First recognition calibration camera; 130. Second recognition calibration camera; 140. Third recognition calibration camera;

[0039] 210. Frame assembly; 220. Material suction and discharge assembly; 230. Feeding assembly; 240. Adjustment assembly; 250. Welding position adjustment assembly; 260. Welding assembly;

[0040] 211. Support leg; 212. Top mounting surface; 213. Side mounting surface; 214. Reinforced support leg;

[0041] 221. Material feeding slide rail; 222. Material feeding slider; 223. First mounting base; 224. Lifting drive component; 225. Second mounting base; 226. Suction nozzle;

[0042] 231. Feeding frame; 232. Feeding drive unit; 233. Feeding fixture;

[0043] 241. Support frame; 242. First adjustment unit; 243. Second adjustment unit; 244. Rotation adjustment unit;

[0044] 2421. First adjustment drive component; 2422. First adjustment slide rail; 2423. First adjustment slider;

[0045] 2431. Second adjustment drive component; 2432. Second adjustment slide rail; 2433. Second adjustment slider;

[0046] 2441. Rotary drive component; 2442. Rotary table;

[0047] 251. First welding adjustment drive component; 252. First welding adjustment slider; 253. Third mounting base; 254. Second welding adjustment drive component; 255. Second welding adjustment slider; 256. Welding platform;

[0048] 261. Dual independent linear modules; 262. First welding fixture; 263. Second welding fixture; 264. First sealing copper wheel; 265. Second sealing copper wheel. Detailed Implementation

[0049] The specific embodiments of this utility model are described below with reference to the accompanying drawings.

[0050] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0051] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0052] When using the terms “including,” “having,” and “comprising” as described herein, another component may be added unless explicitly qualifying terms such as “only,” “consisting of,” etc. are used. Unless otherwise stated, singular terms may include plural forms and should not be construed as having a quantity of one.

[0053] It should be understood that although the terms "first," "second," etc., may be used herein to describe various elements, these elements should not be limited by these terms. These terms are used only to distinguish one element from another. For example, without departing from the scope of this invention, a first element may be referred to as a second element, and similarly, a second element may be referred to as a first element.

[0054] Furthermore, the accompanying drawings are not drawn to a 1:1 scale, and the relative dimensions of the components are shown in the drawings only as examples and not necessarily to actual scale.

[0055] like Figure 1 The figure shows a schematic diagram of the structure of a high-precision parallel sealing system according to an embodiment of the present invention; for ease of description, the figure only shows the structure related to the embodiment of the present invention.

[0056] In this embodiment, a high-precision parallel sealing and soldering system is provided, including an identification and calibration mechanism 100 and a sealing and soldering mechanism 200, wherein the identification and calibration mechanism 100 is disposed above the sealing and soldering mechanism 200.

[0057] like Figure 2As shown, the identification calibration mechanism 100 includes a camera support frame 110 and a first identification calibration camera 120, a second identification calibration camera 130 and a third identification calibration camera 140 sequentially arranged on the camera support frame 110; wherein, the first identification calibration camera 120 faces the loading position, the second identification calibration camera 130 faces the adjustment position, and the third identification calibration camera 140 faces the welding position, so as to ensure that the position and angle of the device to be welded are accurate at each stage.

[0058] like Figure 3 As shown, the sealing and welding mechanism 200 includes a frame assembly 210, a material suction and discharge assembly 220, a material feeding assembly 230, an adjustment assembly 240, a welding position adjustment assembly 250, and a welding assembly 260.

[0059] Furthermore, combined Figure 4 The frame assembly 210 serves as the support structure for the entire system, including support legs 211, a top mounting surface 212, a side mounting surface 213, and reinforcing legs 214. The top mounting surface 212 is provided on the top of the support legs 211, and the side mounting surface 213 is provided on the side of the support legs 211. The material suction and discharge assembly 220 is provided on the top mounting surface 212, and the welding assembly 260 is provided on the side mounting surface 213.

[0060] A reinforcing leg 214 is also provided in the middle of the rack assembly 210. The reinforcing leg 214 is used to enhance the overall structural stability of the rack assembly 210.

[0061] Furthermore, combined Figure 5 The material suction and discharge assembly 220 is fixed on the top mounting surface 212 and includes a material feeding slide rail 221, a material feeding slider 222, a first mounting base 223, a lifting drive 224, a second mounting base 225, and a suction nozzle 226, which is used to pick up and move the device to be welded. Specifically, the material feeding slider 222 is installed on the material feeding slide rail 221, the top of the material feeding slider 222 is fixed with the first mounting base 223, the lifting drive 224 is provided inside the first mounting base 223, the output end of the lifting drive 224 is fixed with the second mounting base 225, and the suction nozzle 226 for picking up the device to be welded is provided on the second mounting base 225.

[0062] Furthermore, combined Figure 6 The feeding assembly 230 is located at the feeding position and includes a feeding frame 231, a feeding drive 232, and a feeding fixture 233. Specifically, the feeding drive 232 is provided on the feeding frame 231. The output end of the feeding drive 232 is connected to and fixed to the bottom surface of the feeding fixture 233. The output end of the feeding drive 232 drives the feeding fixture 233 to move along the length direction of the feeding drive 232.

[0063] Furthermore, combined Figure 7 The adjustment component 240 is disposed at the adjustment position and includes a support frame 241, a first adjustment unit 242, a second adjustment unit 243, and a rotation adjustment unit 244, which can perform multi-dimensional adjustments on the device to be welded. Specifically, the first adjustment unit 242, the second adjustment unit 243, and the rotation adjustment unit 244 are sequentially arranged on the support frame 241. The first adjustment unit 242 is used for the lateral adjustment of the device to be welded in the horizontal plane, the second adjustment unit 243 is used for the longitudinal adjustment of the device to be welded in the horizontal plane, and the rotation adjustment unit 244 is used for the angular orientation adjustment of the device to be welded in the horizontal plane.

[0064] Furthermore, the first adjustment unit 242 includes a first adjustment drive member 2421, which drives the first adjustment slider 2423 to move along the length direction of the first adjustment slide rail 2422; a second adjustment unit 243 is provided on the top of the first adjustment slider 2423; the second adjustment unit 243 includes a second adjustment drive member 2431, which drives the second adjustment slider 2433 to move along the length direction of the second adjustment slide rail 2432; a rotation adjustment unit 244 is provided on the top of the second adjustment slider 2433; the rotation adjustment unit 244 includes a rotation drive member 2441, which drives the rotary table 2442 to rotate.

[0065] Furthermore, combined Figure 8 The welding position adjustment assembly 250 is disposed at the welding position and includes a first welding adjustment drive 251, a first welding adjustment slider 252, a third mounting base 253, a second welding adjustment drive 254, a second welding adjustment slider 255, and a welding platform 256, for precisely adjusting the welding position. Specifically, the output end of the first welding adjustment drive 251 is provided with the first welding adjustment slider 252, the third mounting base 253 is fixed on the first welding adjustment slider 252, the second welding adjustment drive 254 is mounted on the third mounting base 253, the output end of the second welding adjustment drive 254 is provided with the second welding adjustment slider 255, and the welding platform 256 is fixedly mounted on the second welding adjustment slider 255.

[0066] Furthermore, combined Figure 9 The welding assembly 260 is disposed above the welding position adjustment assembly 250 and includes a dual independent linear module 261, a first welding fixture 262, a second welding fixture 263, a first sealing copper wheel 264, and a second sealing copper wheel 265 for performing sealing welding operations. Specifically, the first welding fixture 262 and the second welding fixture 263 are respectively arranged on the dual independent linear module 261. The first sealing copper wheel 264 is provided at the welding end of the first welding fixture 262, and the second sealing copper wheel 265 is provided at the welding end of the second welding fixture 263.

[0067] This utility model has a reasonable structure and a simple actual welding process. It adds three identification and calibration cameras, which correspond to the feeding position, adjustment position and welding position respectively. The position and angle of the parts to be welded are calibrated at different stages to ensure welding accuracy.

[0068] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0069] The embodiments described above merely illustrate the implementation of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A high-precision parallel sealing system, characterized in that, include: A sealing welding mechanism (200) is used to perform sealing welding operations on the components to be welded; An identification calibration mechanism (100) is located above the sealing and soldering mechanism (200) and is used to identify the position and angular orientation of the device to be soldered in the sealing and soldering mechanism (200). The structure of the identification calibration mechanism (100) includes a camera support frame (110), on which a first identification calibration camera (120), a second identification calibration camera (130) and a third identification calibration camera (140) are sequentially arranged; The first identification calibration camera (120) is positioned opposite the loading position in the sealing and welding mechanism (200); The second identification calibration camera (130) is positioned relative to the adjustment position in the sealing mechanism (200); The third identification calibration camera (140) is positioned directly opposite the welding position in the sealing and welding mechanism (200); A feeding component (230) is provided at the feeding position, an adjustment component (240) is provided at the adjustment position, a welding position adjustment component (250) is provided at the welding position, and a welding component (260) is provided above the welding position adjustment component (250). It also includes a material suction and discharge assembly (220) for suctioning the device to be welded and moving the device to be welded in position; The first identification calibration camera (120), the second identification calibration camera (130) and the third identification calibration camera (140) are all fixed to the camera support frame (110) by connectors.

2. The high-precision parallel sealing system according to claim 1, characterized in that, It also includes a rack assembly (210), which includes a support leg (211), a top mounting surface (212) on the top of the support leg (211), and a side mounting surface (213) on the side of the support leg (211). The material suction and discharge assembly (220) is disposed on the top assembly surface (212), and the welding assembly (260) is disposed on the side assembly surface (213).

3. The high-precision parallel sealing system according to claim 2, characterized in that, A reinforcing leg (214) is also provided in the middle of the frame assembly (210). The reinforcing leg (214) is used to enhance the overall structural stability of the frame assembly (210).

4. The high-precision parallel sealing system according to claim 1, characterized in that, The material feeding assembly (220) includes a material feeding slide rail (221) fixed to the top of the frame assembly (210), a material feeding slider (222) is installed on the material feeding slide rail (221), a first mounting base (223) is fixed to the top of the material feeding slider (222), a lifting drive (224) is provided inside the first mounting base (223), a second mounting base (225) is fixed to the output end of the lifting drive (224), and a suction nozzle (226) for picking up the device to be sealed is provided on the second mounting base (225).

5. The high-precision parallel sealing system according to claim 1, characterized in that, The feeding assembly (230) includes a feeding frame (231), on which a feeding drive (232) is provided. The output end of the feeding drive (232) is connected to and fixed to the bottom surface of the feeding fixture (233). The output end of the feeding drive (232) drives the feeding fixture (233) to move along the length direction of the feeding drive (232).

6. The high-precision parallel sealing system according to claim 1, characterized in that, The adjustment assembly (240) includes a support frame (241), on which a first adjustment unit (242), a second adjustment unit (243), and a rotation adjustment unit (244) are sequentially arranged. The first adjustment unit (242) is used for the lateral adjustment of the device to be sealed in the horizontal plane, the second adjustment unit (243) is used for the longitudinal adjustment of the device to be sealed in the horizontal plane, and the rotation adjustment unit (244) is used for the angular orientation adjustment of the device to be sealed in the horizontal plane.

7. The high-precision parallel sealing system according to claim 6, characterized in that, The first adjustment unit (242) includes a first adjustment drive (2421), which is used to drive the first adjustment slider (2423) to move along the length direction of the first adjustment slide rail (2422); A second adjustment unit (243) is provided on the top of the first adjustment slider (2423); the second adjustment unit (243) includes a second adjustment drive (2431), which is used to drive the second adjustment slider (2433) to move along the length direction of the second adjustment slide rail (2432); a rotation adjustment unit (244) is provided on the top of the second adjustment slider (2433); the rotation adjustment unit (244) includes a rotation drive (2441), which drives the rotary table (2442) to rotate.

8. The high-precision parallel sealing system according to claim 1, characterized in that, The welding position adjustment assembly (250) includes a first welding adjustment drive (251), the output end of which is provided with a first welding adjustment slider (252), a third mounting base (253) is fixed on the first welding adjustment slider (252), a second welding adjustment drive (254) is mounted on the third mounting base (253), the output end of which is provided with a second welding adjustment slider (255), and a welding platform (256) is fixedly mounted on the second welding adjustment slider (255).

9. The high-precision parallel sealing system according to claim 1, characterized in that, The welding assembly (260) includes a dual independent linear module (261), on which a first welding fixture (262) and a second welding fixture (263) are respectively arranged. A first sealing copper wheel (264) is provided at the welding end of the first welding fixture (262), and a second sealing copper wheel (265) is provided at the welding end of the second welding fixture (263).

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