Positioning tool for welding copper sheet and copper bar

By using guide rail modules and positioning slide structures, combined with high-precision sliding guide rails and servo motors, the problem of inaccurate positioning during the welding of copper sheets and copper busbars was solved, achieving efficient and high-quality welding results.

CN223819879UActive Publication Date: 2026-01-23SHANGHAI EAGTOP ELECTRONICS TECH
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Patent Information

Application Number
CN202520236687.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2026-01-23
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

Existing laser welding equipment and processes have low positioning accuracy and low welding feeding efficiency in the welding of copper sheets and copper busbars, making it difficult to meet the demand for high-efficiency and high-quality production.

Method used

The system employs a guide rail module and positioning slide structure, combined with a high-precision linear sliding guide rail, servo motor, and precision transmission device. It achieves precise workpiece positioning through a contour jig base plate and a detachable contour positioning block, ensuring accurate welding positions.

Benefits of technology

This achieves high-precision positioning of copper sheets and copper busbars, avoids welding defects, improves welding efficiency and production efficiency, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a positioning tool for welding a copper sheet and a copper bar. The positioning tool comprises a guide rail module and a positioning sliding table, the guide rail module comprises a base, a sliding guide rail and a driving sliding table matched with the sliding guide rail are arranged on the base, and a servo motor module for controlling the driving sliding table to slide is arranged in the base; the positioning sliding table is installed on the driving sliding table, a profiling jig bottom plate is arranged at the upper end of the positioning sliding table, a welding station for containing workpieces is arranged on the profiling jig bottom plate, and a plurality of detachable profiling positioning blocks are arranged on the welding station. According to the utility model, the positioning sliding table provided with welding workpieces such as copper sheets and copper bars to be welded can be accurately conveyed to a specified welding position, so that welding defects caused by inaccurate positioning are avoided; the positioning tool can flexibly cope with welding workpieces such as copper sheets and copper bars of different sizes and specifications by replacing the jig bottom plates and the profiling positioning blocks of different sizes, welding objects can be rapidly switched for operation, the production efficiency is improved, and meanwhile the production cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to laser welding technical field, concretely relates to a kind of positioning tool for copper sheet and copper bar welding. BACKGROUND

[0002] In electrical equipment manufacturing, power transmission and many other fields, the reliable connection between copper sheet and copper bar plays a vital role;Traditional connection methods mainly include bolt connection, riveting and ordinary arc welding, etc.

[0003] With the development of laser technology, laser welding is gradually applied to metal connection field with its high energy density, small heat-affected zone, fast welding speed and high welding quality, but the existing laser welding device and process for this specific welding object of copper sheet and copper bar have the shortcomings of low positioning accuracy and low welding feeding efficiency, which is difficult to meet the production demand of high efficiency and high quality. UTILITY MODEL CONTENT

[0004] In view of the defects in the prior art, the utility model aims to provide a positioning tool for copper sheet and copper bar welding, which can realize automatic workpiece conveying and feeding, ensure accurate welding position, avoid welding defects caused by inaccurate positioning and improve welding precision.

[0005] The utility model adopts the technical scheme: a positioning tool for copper sheet and copper bar welding, comprising guide rail module and positioning sliding table;The guide rail module comprises a base, a sliding guide rail and a driving sliding table matched with the sliding guide rail are arranged on the base, and a servo motor module for controlling the sliding of the driving sliding table is arranged in the base;The positioning sliding table is installed on the driving sliding table, a profiling jig bottom plate is arranged at the upper end of the positioning sliding table, a welding station for accommodating workpieces is arranged on the profiling jig bottom plate, and a plurality of detachable profiling positioning blocks are arranged on the welding station.

[0006] In the technical scheme, the guide rail module for conveying welding workpieces relies on high-precision linear sliding guide rails, servo motors and precise transmission devices, which can accurately convey the positioning sliding table loaded with copper sheet and copper bar and other workpieces to be welded to the specified welding position, with positioning accuracy reaching millimeter level, so as to ensure the accuracy of the starting position of subsequent laser welding;According to the welding needs, the corresponding specification profiling jig bottom plate is installed on the positioning sliding table, and the profiling positioning blocks are arranged according to the shape of the workpiece to implement welding positioning of the workpiece, so that the welding piece does not displace during welding, thereby realizing high-precision positioning.

[0007] Preferably, the servo motor module is signal-connected to the control connection port arranged at the end of the base.

[0008] Preferably, a limit position photoelectric switch is arranged at the end of the base to limit the displacement limit position of the positioning sliding table.

[0009] Preferably, the profiled jig base upper end is provided with a stepped portion for mounting a welding station.

[0010] Preferably, the profiled jig base edge is provided with a mounting hole.

[0011] The beneficial effects of the present application are: the guide rail module for conveying the welding workpiece in the present application can accurately convey the positioning sliding table loaded with the workpiece such as copper sheet and copper bar to the specified welding position in combination with high-precision linear sliding guide rails, servo motors and precise transmission devices, and the positioning accuracy can reach millimeter level, thereby ensuring that the starting position of subsequent laser welding is accurate, avoiding welding defects caused by inaccurate positioning, and the positioning tool can flexibly cope with copper sheets and copper bars of different sizes by replacing different size jig base plates and profiled positioning blocks, and the tooling or equipment does not need to be replaced within a certain range, so that the welding object can be quickly switched for operation, thereby greatly improving the production efficiency and reducing the production cost. BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical scheme in the specific embodiment of the present application or the prior art, the drawings needed to be used in the specific embodiment or the prior art description will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual proportion.

[0013] Figure 1 A perspective view of the positioning tool for welding copper sheet and copper bar provided in the embodiment of the present application.

[0014] Figure 2 A top view of the positioning tool for welding copper sheet and copper bar provided in the embodiment of the present application.

[0015] Reference numerals; base 100, driving sliding table 200, positioning sliding table 300, profiled jig base plate 400, welding station 500, profiled positioning block 600, control connection port 700, limit photoelectric switch 800, stepped portion 900. DETAILED DESCRIPTION

[0016] The embodiments of the technical scheme of the present application will be described in detail below with reference to the drawings. The following embodiments are only used to more clearly illustrate the technical scheme of the present application, and therefore only serve as examples, and cannot limit the protection scope of the present application.

[0017] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in the present application should be understood as the usual meaning understood by the technical personnel in the field to which the present application belongs.

[0018] For example, Figure 1and Figure 2 As shown in the figure, a specific embodiment of this utility model provides a positioning fixture for welding copper sheets and copper busbars, including a guide rail module and a positioning slide 300; the guide rail module includes a base 100, on which a sliding guide rail and a drive slide 200 adapted to the sliding guide rail are provided, and a servo motor module for controlling the sliding of the drive slide 200 is provided inside the base 100; the positioning slide 300 is mounted on the drive slide 200, and a contour jig base plate 400 is provided at the upper end of the positioning slide 300, and a welding station 500 for accommodating the workpiece is provided on the contour jig base plate 400, and a plurality of detachable contour positioning blocks 600 are provided on the welding station 500.

[0019] like Figure 1 and Figure 2 As shown, through the above-described configuration, the positioning fixture in this embodiment includes a guide rail structure and a positioning structure. The guide rail module for conveying the workpieces to be welded relies on a high-precision linear sliding guide rail combined with a servo motor and a precision transmission device. The transmission device can be a synchronous belt, ball screw, or other existing technology, which will not be elaborated here. When the motor is controlled by a PLC or other controller, the positioning slide 300, which carries the workpieces such as copper sheets and copper busbars to be welded, can be accurately conveyed to the designated welding position by the drive slide 200. Its positioning accuracy can reach the millimeter level, thereby ensuring that the starting position of subsequent laser welding is accurate. The positioning slide 300 is equipped with a contour jig base plate 400 of the corresponding specification according to the welding requirements. The workpiece is placed in front of the welding station 500. The contour positioning block 600 is set according to the shape of the workpiece to perform welding positioning on the workpiece, ensuring that the workpiece is accurately and stably positioned during the welding process, thereby avoiding displacement of the welded workpiece and achieving high-precision positioning.

[0020] like Figure 1 and Figure 2 As shown, since the servo motor module of the guide rail module needs to be connected to the control signal line, in this embodiment, the servo motor module signal connection is located at the control wiring port 700 at the end of the base 100; during installation, the device can be connected to the controller's control wiring harness through the control wiring port 700. In order to limit the extreme displacement distance of the positioning fixture, this embodiment provides a limit photoelectric switch 800 at the end of the base 100 to limit the displacement limit position of the positioning slide 300. The limit photoelectric switch 800 is used to implement the limit, and it can automatically stop when the positioning fixture moves to the corresponding position. The limit photoelectric switch 800 can be connected to the controller device through the signal line to realize automated positioning.

[0021] like Figure 1 and Figure 2As shown, in order to improve the installation stability of the welding station 500, this embodiment has a stepped part 900 for installing the welding station 500 on the upper end of the contour jig base plate 400. At the same time, the contour jig base plate 400 has mounting holes on its edge. Through the mounting holes and bolts and other structures, it can be stably installed on the positioning slide 300.

[0022] When this equipment is used in conjunction with welding equipment, the operating steps are as follows: First, the workpiece to be laser welded (such as copper sheet and copper busbar) is accurately loaded into the welding station 500. The contour positioning block 600 can be adjusted into position according to the outline and size data of the workpiece to ensure that the workpiece will not be displaced during subsequent conveying and welding processes, and then the subsequent laser welding operation can be carried out.

[0023] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.

Claims

1. A positioning fixture for welding copper sheets to copper busbars, characterized in that, Includes guide rail module and positioning slide (300); The guide rail module includes a base (100), on which a sliding guide rail and a drive slide (200) adapted to the sliding guide rail are provided. A servo motor module for controlling the sliding of the drive slide (200) is provided inside the base (100). The positioning slide (300) is mounted on the drive slide (200). The upper end of the positioning slide (300) is provided with a contour jig base plate (400). The contour jig base plate (400) is provided with a welding station (500) for accommodating the workpiece. The welding station (500) is provided with several detachable contour positioning blocks (600).

2. The positioning fixture for welding copper sheets and copper busbars according to claim 1, characterized in that; The servo motor module is connected to the control terminal (700) located at the end of the base (100).

3. The positioning fixture for welding copper sheets and copper busbars according to claim 1, characterized in that; The base (100) is provided with a limit photoelectric switch (800) at its end to limit the displacement limit position of the positioning slide (300).

4. The positioning fixture for welding copper sheets and copper busbars according to claim 1, characterized in that; The upper end of the base plate (400) of the profiling fixture is provided with a stepped section (900) for installing a welding station (500).

5. The positioning fixture for welding copper sheets and copper busbars according to claim 1, characterized in that; The bottom plate (400) of the contour jig has mounting holes on its edge.