Welding equipment for shock absorber
By designing welding equipment for support bases, limiting components, and positioning components, and utilizing electric cylinders and V-shaped frames, precise alignment of the shock-absorbing ring and the cylinder is achieved, solving the problem of difficult precise alignment in existing technologies and improving welding efficiency and equipment compatibility.
Patent Information
- Application Number
- CN202423309383.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The shock-absorbing ring and cylinder in the existing shock absorber are difficult to align precisely before welding, resulting in a long adjustment process and difficulty in ensuring alignment accuracy.
Design a welding device that includes a support base, a limiting component, and a positioning component. Use an electric cylinder and a V-shaped frame to achieve precise alignment between the shock-absorbing ring and the cylinder. The electric cylinder pushes the cylinder to fit against the ring, and the device is fixed by an arc-shaped support plate and a spring clamp.
It improves the alignment accuracy and efficiency during shock absorber welding, reduces alignment difficulty, and enhances the compatibility and alignment stability of welding equipment.
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Figure CN223819942U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to shock absorber welding equipment technical field, specifically related to a kind of welding equipment for shock absorber. BACKGROUND
[0002] Shock absorber is a kind of device for absorbing and reducing vibration or impact, commonly used in various mechanical equipment and vehicles, to improve its stability and comfort. Its main function is to control the movement of spring, reduce the vibration caused by uneven road or other factors, and convert it into heat and dissipate, so as to protect the equipment or passengers; While the damping ring and cylinder in shock absorber need to be welded and installed in actual assembly, and the welding equipment for shock absorber is a kind of welding instrument specially used for welding damping ring and cylinder.
[0003] The damping ring and cylinder in the existing shock absorber need to be manually adjusted in position by artificial before welding, and the subsequent welding process can be carried out only after ensuring the accurate placement position of damping ring and cylinder. The overall adjustment process is long and it is not easy to ensure the alignment accuracy of damping ring and cylinder. In view of this, the utility model is proposed. UTILITY MODEL CONTENT
[0004] In order to solve the problem of difficult to realize accurate centering when damping ring and cylinder are welded, the utility model provides a kind of welding equipment for shock absorber.
[0005] The utility model provides a kind of welding equipment for shock absorber to solve the above technical problem, the welding equipment includes support seat and installs welding assembly, limiting assembly, positioning assembly on support seat,
[0006] The limiting assembly includes electric cylinder, connecting sleeve, installation cylinder, limiting rod, spring and arc-shaped support plate, the arc-shaped support plate is located in the connecting sleeve and is concentrically arranged with the connecting sleeve, the electric cylinder is installed on the top of the support seat and connected with the connecting sleeve, the installation cylinder is fixed on the inner wall of the connecting sleeve, the limiting rod is installed in the installation cylinder and connected with the arc-shaped support plate, the spring is arranged in the installation cylinder and abuts against the limiting rod to drive the arc-shaped support plate to move in the connecting sleeve.
[0007] The positioning assembly includes mounting seat and V-shaped frame, the mounting seat is fixed on the top of the support seat, the V-shaped frame is installed on the mounting seat, and the horizontal line of the midpoint of the bending line of the V-shaped frame coincides with the central axis of the connecting sleeve.
[0008] In the embodiment of the utility model, the installation cylinder, limiting rod, spring and arc-shaped support plate are provided with three groups around the circumferential direction of the connecting sleeve.
[0009] In the embodiment of the utility model, the surface of the V-shaped frame away from the connecting sleeve is provided with a positioning lug, a first threaded groove is formed in the positioning lug, a limiting bolt is arranged in the first threaded groove, a second threaded groove is arranged in an array on the mounting seat, the limiting bolt passes through the first threaded groove and is connected with different second threaded grooves to adjust the position of the V-shaped frame on the mounting seat.
[0010] In the embodiment of the utility model, the positioning lug is arranged in two along the bending line of the V-shaped frame, and the second threaded groove is arranged in two in an array.
[0011] In the embodiment of the utility model, the welding assembly comprises an extension plate, a bracket and a welding gun, the extension plate is fixed to one side of the support seat, the bracket is located above the extension plate and is fixedly connected with the side wall of the support seat, the bracket is arranged in an L shape, and the welding gun is placed on the L-shaped bracket.
[0012] In the embodiment of the utility model, a first mounting disc is arranged on the welding gun, a second mounting disc is arranged on the side of the support seat, a connecting line is arranged between the first mounting disc and the second mounting disc, and a power supply is arranged in the support seat and electrically connected with the connecting line.
[0013] In the embodiment of the utility model, a lifting plate is arranged on the surface of the support seat, the positioning assembly and the limiting assembly are both mounted on the lifting plate, a lifting driving element is mounted in the support seat, and the lifting driving element is connected with the lifting plate to drive the lifting plate to lift.
[0014] In the embodiment of the utility model, the inner wall of the arc-shaped supporting plate is provided with a wear-resistant pad.
[0015] Compared with the prior art, the utility model has the advantages of:
[0016] By installing the electric cylinder on the support seat and connecting the connecting sleeve with the electric cylinder, the shock absorber cylinder is sleeved in the connecting sleeve for fixation, by fixing the mounting seat on the support seat and installing the V-shaped frame on the mounting seat, the horizontal line at the midpoint of the bending line of the V-shaped frame coincides with the central axis of the connecting sleeve, and then after the shock absorbing ring is prevented on the V-shaped frame, the position of the shock absorbing ring in the vertical direction corresponds to the position of the shock absorber sleeve in the vertical direction, so that the shock absorbing ring and the shock absorber cylinder are centered in the vertical direction and the horizontal direction, and then the electric cylinder is controlled to push the shock absorber cylinder to move, so that the shock absorber cylinder is attached to the shock absorbing ring, and the shock absorber cylinder and the shock absorbing ring can be welded and fixed by the welding assembly, the centering difficulty during welding of the shock absorber is reduced, and the welding efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] The accompanying drawings are used to provide further understanding of the embodiments of the present application, and constitute a part of the specification, and are used to explain the embodiments of the present application together with the following specific embodiments, but do not constitute a limitation to the embodiments of the present application, and in the drawings:
[0018] Figure 1 is a schematic diagram of a three-dimensional structure of a welding device provided by the embodiments of the present application;
[0019] Figure 2 is a schematic diagram of a three-dimensional structure of a welding assembly in the welding device provided by the embodiments of the present application;
[0020] Figure 3 is a schematic diagram of a three-dimensional structure of a limiting assembly in the welding device provided by the embodiments of the present application;
[0021] Figure 4 is a schematic diagram of a three-dimensional structure of a connecting sleeve in the welding device provided by the embodiments of the present application;
[0022] Figure 5 is Figure 4 an enlarged view of A in
[0023] Figure 6 is a schematic diagram of a three-dimensional structure of a positioning assembly in the welding device provided by the embodiments of the present application.
[0024] Explanation of reference signs
[0025] 1, support seat, 12, lifting plate; 2, welding assembly; 21, extension plate; 22, bracket; 23, welding gun; 24, first mounting disc; 25, connecting wire; 26, second mounting disc; 3, limiting assembly; 31, electric cylinder; 32, connecting sleeve; 33, mounting cylinder; 34, limiting rod; 35, spring; 36, arc-shaped support plate; 37, wear-resistant pad; 4, positioning assembly; 41, mounting seat; 42, V-shaped frame; 43, positioning ear plate; 44, first threaded groove; 45, second threaded groove; 46, limiting bolt. Specific embodiments
[0026] The specific embodiments described herein are merely intended to illustrate and explain the present application, and are not intended to limit the present application.
[0027] Please refer to Figures 1-6The utility model discloses to solve the problem in prior art, provide a kind of welding equipment for shock absorber, welding equipment includes support seat 1 and installs welding assembly 2, limiting assembly 3, positioning assembly 4 on support seat 1, limiting assembly 3 includes electric cylinder 31, connecting sleeve 32, installation cylinder 33, limiting rod 34, spring 35 and arc support plate 36, arc support plate 36 is located in connecting sleeve 32 and concentric with connecting sleeve 32 setting, electric cylinder 31 is installed on the top of support seat 1 and is connected with connecting sleeve 32, installation cylinder 33 is fixed to the inner wall of connecting sleeve 32, limiting rod 34 is installed in installation cylinder 33 and is connected with arc support plate 36, to provide connecting fixation for spring 35 under the action of installation cylinder 33, while providing guiding effect for the movement of limiting rod 34, spring 35 is set in installation cylinder 33 and is resisted limiting rod 34 drives arc support plate 36 moves in connecting sleeve 32, to compress spring 35 when arc support plate 36 moves, in turn make arc support plate 36 clamps and fixes shock absorber cylinder body;
[0028] Positioning assembly 4 includes mounting seat 41 and V-shaped frame 42, mounting seat 41 is fixed to the top of support seat 1, V-shaped frame 42 is installed on mounting seat 41, and the horizontal line of the midpoint position of bending line of V-shaped frame 42 coincides with the central axis of connecting sleeve 32.
[0029] By installing electric cylinder 31 on support seat 1, connecting sleeve 32 is connected with electric cylinder 31, so that shock absorber cylinder body is fixed in connecting sleeve 32, by fixing mounting seat 41 on support seat 1 and installing V-shaped frame 42 on mounting seat 41, so that the horizontal line of the midpoint position of bending line of V-shaped frame coincides with the central axis of connecting sleeve 32, and then the position of shock absorbing ring in vertical direction corresponds to the position of shock absorber sleeve in vertical direction after preventing shock absorbing ring on V-shaped frame 42, so that the centering of shock absorbing ring and shock absorber cylinder body in vertical direction and horizontal direction is realized, then by controlling electric cylinder 31 to push shock absorber cylinder body to move, so that shock absorber cylinder body is attached on shock absorbing ring, welding assembly 2 can be used to weld and fix shock absorber cylinder body and shock absorbing ring, the centering difficulty during welding of shock absorber is reduced, and the welding efficiency is improved.
[0030] When connecting sleeve 32 is used to fix shock absorber cylinder body, arc support plate 36 is waved, so that spring 35 is compressed, and then the diameter of arc support plate 36 is increased, when the diameter of arc support plate 36 is matched with the diameter of shock absorber cylinder body, shock absorber cylinder body can be inserted into arc support plate 36, and arc support plate 36 clamps shock absorber cylinder body under the action of spring 35, so that the fixing effect of shock absorber cylinder body is realized.
[0031] Because the arc-shaped support plate 36 can move under the action of the spring 35 and the limiting rod 34, the welding equipment can weld shock absorber cylinders of different diameters, thus improving the compatibility of the welding equipment with various shock absorber products.
[0032] In the embodiments of this utility model, the mounting cylinder 33, the limiting rod 34, the spring 35, and the arc-shaped support plate 36 are all arranged in three sets around the circumference of the connecting sleeve 32. With the arrangement of the three sets of mounting cylinders 33, limiting rods 34, springs 35, and arc-shaped support plates 36, the clamping firmness of the limiting component 3 on the shock absorber cylinder is increased, thereby improving the alignment accuracy of the shock absorber cylinder and the shock absorber ring.
[0033] In an embodiment of this utility model, a positioning ear plate 43 is provided on the surface of the V-shaped frame 42 away from the connecting sleeve 32. A first threaded groove 44 is provided on the positioning ear plate 43, and a limiting bolt 46 is provided in the first threaded groove 44. A second threaded groove 45 is arranged in an array on the mounting base 41. The limiting bolt 46 passes through the first threaded groove 44 and connects with different second threaded grooves 45 to adjust the position of the V-shaped frame 42 on the mounting base 41. When it is necessary to adjust the placement position of the V-shaped frame 42 according to the size of the shock-absorbing ring, the limiting bolt 46 is first unscrewed from the inside of the first threaded groove 44, and then the positioning ear plate 43 changes from the locked state to the movable state. Then, the V-shaped frame 42 is directly adjusted to a suitable position, and the limiting bolt 46 is passed through the first threaded groove 44 and the second threaded groove 45 to tighten it.
[0034] In the embodiments of this utility model, two positioning ear plates 43 are symmetrically arranged along the bending line of the V-shaped frame 42, and two second threaded grooves 45 are arranged in an array to increase the connection between the V-shaped frame 42 and the mounting base 41 under the action of the two second threaded grooves 45 and the two positioning ear plates 43.
[0035] In an embodiment of this utility model, the welding assembly 2 includes an extension plate 21, a bracket 22, and a welding torch 23. The extension plate 21 is fixed to one side of the support base 1. The bracket 22 is located above the extension plate 21 and is fixedly connected to the side wall of the support base 1. The bracket 22 is L-shaped, and the welding torch 23 is placed on the L-shaped bracket 22.
[0036] After the shock absorber ring and the shock absorber cylinder are aligned and the electric cylinder 31 pushes the shock absorber cylinder and the shock absorber ring to fit together, the operator can take the welding torch 23 out of the bracket 22 and weld the connection between the shock absorber ring and the shock absorber cylinder by hand.
[0037] In an embodiment of this utility model, a first mounting plate 24 is provided on the welding torch 23, a second mounting plate 26 is provided on the side of the support base 1, a connecting line 25 is provided between the first mounting plate 24 and the second mounting plate 26, and a power supply electrically connected to the connecting line 25 is provided in the support base 1 so that the mobile power supply supplies power to the welding torch 23, thereby enabling the welding torch 23 to weld and fix the shock absorber cylinder and the shock absorber ring.
[0038] In an embodiment of this utility model, a lifting plate 12 is placed on the surface of the support base 1. The positioning component 4 and the limiting component 3 are both installed on the lifting plate 12. A lifting drive component is installed inside the support base 1. The lifting drive component is connected to the lifting plate 12 to drive the lifting plate 12 to rise and fall. When the diameter of the shock absorber cylinder is too large, the lifting drive component drives the lifting plate 12 to rise, so that the electric cylinder 31 and the mounting base 41 rise synchronously. This increases the height of the connecting sleeve 32 and the V-shaped plate on the support base 1, so that the large-diameter shock absorber cylinder can be fitted into the connecting sleeve 32, avoiding collision between the shock absorber cylinder and the support base 1.
[0039] In an embodiment of this utility model, the inner wall of the arc-shaped support plate 36 is provided with a wear-resistant pad 37, so as to increase the clamping friction and clamping stability between the arc-shaped support plate 36 and the shock absorber cylinder under the action of the wear-resistant pad 37.
[0040] In this utility model, unless otherwise explicitly specified and limited, the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. "Above" or "below" the second feature can mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, "above," "on top," and "on the surface" can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature, and therefore should not be construed as a limitation of this utility model.
[0041] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings; however, the present invention is not limited thereto. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, including the combination of various specific technical features in any suitable manner. To avoid unnecessary repetition, the present invention will not describe the various possible combinations separately. However, these simple modifications and combinations should also be considered as the content disclosed in the present invention and are all within the protection scope of the present invention.
[0042] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A welding device for shock absorbers, characterized in that, The welding equipment includes a support base and welding components, limiting components, and positioning components mounted on the support base. The limiting assembly includes an electric cylinder, a connecting sleeve, a mounting cylinder, a limiting rod, a spring, and an arc-shaped support plate. The arc-shaped support plate is located inside the connecting sleeve and is concentrically arranged with the connecting sleeve. The electric cylinder is installed on the top of the support base and connected to the connecting sleeve. The mounting cylinder is fixed to the inner wall of the connecting sleeve. The limiting rod is installed inside the mounting cylinder and connected to the arc-shaped support plate. The spring is located inside the mounting cylinder and abuts against the limiting rod, driving the arc-shaped support plate to move within the connecting sleeve. The positioning component includes a mounting base and a V-shaped bracket. The mounting base is fixed to the top of the support base, and the V-shaped bracket is mounted on the mounting base. The horizontal line of the V-shaped bracket at the midpoint of the bending line coincides with the central axis of the connecting sleeve.
2. The welding equipment for shock absorbers according to claim 1, characterized in that: The mounting cylinder, limiting rod, spring, and arc-shaped support plate are all arranged in three sets around the circumference of the connecting sleeve.
3. The welding equipment for shock absorbers according to claim 2, characterized in that: The V-shaped bracket has a positioning ear plate on its surface away from the connecting sleeve. The positioning ear plate has a first threaded groove, and a limit bolt is provided in the first threaded groove. The mounting base has an array of second threaded grooves. The limit bolt passes through the first threaded groove and connects to different second threaded grooves to adjust the position of the V-shaped bracket on the mounting base.
4. The welding equipment for shock absorbers according to claim 3, characterized in that: Two positioning ear plates are symmetrically arranged along the bending line of the V-shaped frame, and two threads are arranged in the second threaded groove array.
5. The welding equipment for shock absorbers according to claim 1, characterized in that: The welding assembly includes an extension plate, a bracket, and a welding torch. The extension plate is fixed to one side of the support base. The bracket is located above the extension plate and is fixedly connected to the side wall of the support base. The bracket is L-shaped, and the welding torch is placed on the L-shaped bracket.
6. The welding equipment for shock absorbers according to claim 5, characterized in that: The welding torch is provided with a first mounting plate, and the support base is provided with a second mounting plate on its side. A connecting line is provided between the first mounting plate and the second mounting plate, and a power supply electrically connected to the connecting line is provided inside the support base.
7. The welding equipment for shock absorbers according to claim 1, characterized in that: A lifting plate is placed on the surface of the support base. The positioning component and the limiting component are both installed on the lifting plate. A lifting drive component is installed inside the support base. The lifting drive component is connected to the lifting plate to drive the lifting plate to rise and fall.
8. The welding equipment for shock absorbers according to claim 1, characterized in that: The inner wall of the arc-shaped support plate is provided with a wear-resistant pad.