Waste collecting device for tarpaulin color master batch production

By creating a negative pressure state and hydraulic rod structure inside the recycling tank, the problem of high air content in the masterbatch waste is solved, achieving high density and rapid discharge, thus improving the molding quality and production efficiency of tarpaulin masterbatch.

CN223820874UActive Publication Date: 2026-01-23QINGDAO SUYAN CHEM IND CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202520417558.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-01-23
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

Existing masterbatch waste treatment devices contain a large amount of air in the waste during melting and molding, resulting in low density of the molded waste and difficulty in rapid discharge, which affects molding quality and efficiency.

Method used

A vacuum pump is used to extract air from the recovery tank, creating a negative pressure state. Combined with a heating device and hydraulic rod structure, this ensures that air in the waste material is quickly discharged, increasing its density. The material is then guided by guide rollers to achieve rapid discharge.

Benefits of technology

This improves the density of tarpaulin masterbatch waste, forming an integral structure that ensures a fast and efficient material discharge process, thereby enhancing production efficiency and molding quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223820874U_ABST
    Figure CN223820874U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of color master batch production waste treatment, and particularly relates to a waste collecting device for tarpaulin color master batch production, which comprises a recovery tank, a discharge hydraulic rod is mounted on the bottom surface of the recovery tank, and a piston rod of the discharge hydraulic rod penetrates through the bottom cavity wall of the recovery tank. A bottom supporting plate is connected to the top of a piston rod of the discharging hydraulic rod, a heating disc is embedded in the upper surface of the bottom supporting plate, a movable top plate is movably arranged at the top of the recycling tank, a compression hydraulic rod is installed on the upper surface of the movable top plate, and a piston rod of the compression hydraulic rod penetrates through the cavity wall of the movable top plate; the bottom of a piston rod of the compression hydraulic rod is connected with a pressing top plate; air in the recovery tank can be pumped out through the vacuum pump, so that the interior of the recovery tank is in a negative pressure state, air in the waste can be quickly discharged in the heating process of tarpaulin color master batch waste, the compactness of the tarpaulin color master batch waste after melting is improved, and the tarpaulin color master batch waste forms an integral structure after being cooled.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to color masterbatch production waste treatment technical field, specifically to a tent color masterbatch production waste collecting device. BACKGROUND

[0002] Color masterbatch is by high proportion pigment or additive and thermoplastic resin, well dispersed and become plastic colorant, and the resin selected for colorant has good wetting and dispersion effect, and has good compatibility with the colored material. The production process of color masterbatch generally mixes the powdery colorant with the natural color resin uniformly and then is directly used to manufacture plastic products.

[0003] The utility model discloses a color masterbatch waste treatment device, by setting the stop mechanism, make the treatment device have the function of limiting, reach the effect of limiting the filter plate, thereby the filter plate is convenient for dismounting, and then the filter plate is convenient for replacing and maintaining, the use of user is convenient, increase the practicality of treatment device, have solved the problem that the existing equipment needs to clean the residual in the cooling tank in the use process, however, the treatment device does not have the function of dismounting the filter screen, leading to the inconvenience of replacing and cleaning the filter screen, thereby reducing the practicality of the treatment device, so a color masterbatch waste treatment device is proposed to solve the above problems.

[0004] The existing color masterbatch waste treatment device in the use process, the waste material contains a large amount of air when melting and forming, the formed waste material contains a large amount of holes, the formed waste material has low density, the volume increases, and the waste material is not convenient to quickly discharge from the treatment tank after forming, in order to solve the above problems, the tent color masterbatch production waste collecting device is provided in the application. UTILITY MODEL CONTENTS

[0005] (I) Utility model purpose

[0006] In order to solve the technical problems in the background art, the utility model provides a tent color masterbatch production waste collecting device, which can extract the air in the recovery tank through a vacuum pump, so that the recovery tank is in a negative pressure state. The air in the tent color masterbatch waste can be quickly discharged during heating, so as to improve the density of the tent color masterbatch waste after melting. The tent color masterbatch waste forms an integral structure after cooling, so as to solve the problems in the background art.

[0007] (II) Technical scheme

[0008] The utility model provides a kind of tarpaulin color masterbatch production waste collecting device, including recovery tank, the bottom surface of the recovery tank is equipped with discharge hydraulic rod, the piston rod of the discharge hydraulic rod penetrates the bottom cavity wall of recovery tank, and the piston rod top of the discharge hydraulic rod is connected with bottom supporting plate, the upper surface of the bottom supporting plate is embedded with heating disc;

[0009] The top of the recovery tank is movably provided with a movable top plate, a compression hydraulic rod is installed on the upper surface of the movable top plate, the piston rod of the compression hydraulic rod penetrates the cavity wall of the movable top plate, and the bottom of the piston rod of the compression hydraulic rod is connected with a lower pressing top plate.

[0010] A vacuum pump is installed on the upper surface of the movable top plate, and a telescopic vacuum connection pipe is connected to the suction end of the vacuum pump.

[0011] Preferably, lifting hydraulic rods are installed on both sides of the recovery tank, the top of the piston rod of each lifting hydraulic rod is connected with a connecting bracket, and the connecting bracket is welded to the surface of the movable top plate.

[0012] Preferably, rubber rings for sealing are sleeved on the outer walls of the bottom supporting plate, the movable top plate and the lower pressing top plate, and the outer walls of the rubber rings abut against the inner walls of the recovery tank, respectively.

[0013] Preferably, a discharge supporting plate is welded to the top of the side wall of the recovery tank, and the upper surface of the discharge supporting plate is flush with the top of the recovery tank.

[0014] Preferably, a discharge guide roller is rotatably arranged on the surface of the discharge supporting plate, and the discharge guide rollers are distributed at equal intervals.

[0015] Preferably, a heat-insulating cotton sleeve for heat preservation and heat insulation of the recovery tank is sleeved on the outer wall surface of the recovery tank.

[0016] Preferably, a fixing hoop is arranged on the surface of the heat-insulating cotton sleeve, and the fixing hoop is distributed at equal intervals from top to bottom.

[0017] The above technical solution of the utility model has the following beneficial technical effects:

[0018] 1. The heating disc can heat and melt the tarpaulin color masterbatch waste in the recovery tank, the compression hydraulic rod can push the lower pressing top plate to descend, and the height of the lower pressing top plate is slightly higher than the liquid level of the tarpaulin color masterbatch waste, so as to reduce the heating space in the recovery tank. The vacuum pump can extract the air in the recovery tank, so that the recovery tank is in a negative pressure state. During the heating process of the tarpaulin color masterbatch waste, the air in the waste can be quickly discharged, so as to improve the compactness of the tarpaulin color masterbatch waste after melting. After cooling, the tarpaulin color masterbatch waste forms an integral structure.

[0019] 2. The utility model discloses, the bottom supporting plate is lifted by discharge hydraulic rod, and the formed tarpaulin color master batch waste can be pushed out from the recovery tank through the bottom supporting plate, and the tarpaulin color master batch waste is pushed horizontally, and is guided through the discharge guide roller, can make tarpaulin color master batch waste fast discharge, realizes the fast discharge of tarpaulin color master batch waste. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is whole structure schematic diagram of the utility model tarpaulin color master batch production waste collection device;

[0021] Figure 2 It is sectional structure schematic diagram of the utility model tarpaulin color master batch production waste collection device;

[0022] Figure 3 It is discharge state structure schematic diagram of the utility model tarpaulin color master batch production waste collection device;

[0023] Figure 4 It is heating structure schematic diagram of the utility model tarpaulin color master batch production waste collection device.

[0024] Reference signs:

[0025] 1, recovery tank, 2, discharge hydraulic rod, 3, bottom supporting plate, 4, heating disc, 5, movable top plate, 6, vacuum pump, 7, telescopic vacuum connecting pipe, 8, lower pressing top plate, 9, connecting support, 10, lifting hydraulic rod, 11, rubber ring, 12, discharge supporting plate, 13, discharge guide roller, 14, compression hydraulic rod, 15, thermal insulation cotton cover, 16, fixed hoop. DETAILED DESCRIPTION

[0026] To make the purpose, technical scheme and advantage of the utility model more clear and obvious, below combining with specific implementation and referring to the drawings, the utility model is explained in further detail.Should understand, these descriptions are only exemplary, and are not to limit the scope of the utility model.In addition, in the following explanation, the description of known structure and technology is omitted, to avoid unnecessary confusion of the concept of the utility model.

[0027] As Figures 1-4 The utility model discloses a kind of waste collection devices for tarpaulin color master batch production, including recovery tank 1, the bottom surface of recovery tank 1 is equipped with discharge hydraulic rod 2, the piston rod of discharge hydraulic rod 2 penetrates recovery tank 1 bottom cavity wall, and the piston rod top of discharge hydraulic rod 2 is connected with bottom supporting plate 3, heating disc 4 is embedded on the upper surface of bottom supporting plate 3;

[0028] The top of the recovery tank 1 is movably provided with a movable top plate 5, a compression hydraulic rod 14 is mounted on the upper surface of the movable top plate 5, the piston rod of the compression hydraulic rod 14 penetrates the cavity wall of the movable top plate 5, and the bottom of the piston rod of the compression hydraulic rod 14 is connected with a lower pressing top plate 8.

[0029] A vacuum pump 6 is mounted on the upper surface of the movable top plate 5, the suction end of the vacuum pump 6 is connected with a telescopic vacuum connecting pipe 7, the bottom of the telescopic vacuum connecting pipe 7 is connected with the lower pressing top plate 8 in a conductive manner, lifting hydraulic rods 10 are mounted on the two sides of the recovery tank 1, the piston rods of the lifting hydraulic rods 10 are connected with connecting brackets 9, and the connecting brackets 9 are welded on the surface of the movable top plate 5.

[0030] It should be noted that the tarpaulin color master batch is put into the recovery tank 1, the lifting hydraulic rods 10 are retracted, the lifting hydraulic rods 10 can drive the movable top plate 5 to descend through the connecting brackets 9, the movable top plate 5 is attached to the inner wall of the recovery tank 1 through the rubber ring 11, the top of the recovery tank 1 can be sealed, the heating disc 4 can heat and melt the tarpaulin color master batch waste in the recovery tank 1, the compression hydraulic rod 14 can push the lower pressing top plate 8 to descend, and the height of the lower pressing top plate 8 is slightly higher than the liquid level of the tarpaulin color master batch waste, so that the heating space in the recovery tank 1 can be reduced, the air in the recovery tank 1 can be pumped out through the vacuum pump 6, the recovery tank 1 is in a negative pressure state, the air in the tarpaulin color master batch waste can be quickly discharged during the heating process of the tarpaulin color master batch waste, so as to improve the compactness of the tarpaulin color master batch waste after melting, and the tarpaulin color master batch waste forms an integral structure after cooling.

[0031] In the embodiment, as shown in Figure 2 The outer walls of the bottom supporting plate 3, the movable top plate 5 and the lower pressing top plate 8 are all sleeved with rubber rings 11 for sealing, and the outer walls of the rubber rings 11 abut against the inner wall surfaces of the recovery tank 1, respectively.

[0032] It should be noted that the outer walls of the rubber rings 11 abut against the inner wall surfaces of the recovery tank 1, respectively, so that the connection portions of the bottom supporting plate 3, the movable top plate 5 and the lower pressing top plate 8 with the inner wall of the recovery tank 1 can be sealed, respectively.

[0033] In the embodiment, as shown in Figure 3 The top of the recovery tank 1 is movably provided with a movable top plate 5, a compression hydraulic rod 14 is mounted on the upper surface of the movable top plate 5, the piston rod of the compression hydraulic rod 14 penetrates the cavity wall of the movable top plate 5, and the bottom of the piston rod of the compression hydraulic rod 14 is connected with a lower pressing top plate 8.

[0034] It should be noted that the tarpaulin color master batch is put into the recovery tank 1, the lifting hydraulic rods 10 are retracted, the lifting hydraulic rods 10 can drive the movable top plate 5 to descend through the connecting brackets 9, the movable top plate 5 is attached to the inner wall of the recovery tank 1 through the rubber ring 11, the top of the recovery tank 1 can be sealed, the heating disc 4 can heat and melt the tarpaulin color master batch waste in the recovery tank 1, the compression hydraulic rod 14 can push the lower pressing top plate 8 to descend, and the height of the lower pressing top plate 8 is slightly higher than the liquid level of the tarpaulin color master batch waste, so that the heating space in the recovery tank 1 can be reduced, the air in the recovery tank 1 can be pumped out through the vacuum pump 6, the recovery tank 1 is in a negative pressure state, the air in the tarpaulin color master batch waste can be quickly discharged during the heating process of the tarpaulin color master batch waste, so as to improve the compactness of the tarpaulin color master batch waste after melting, and the tarpaulin color master batch waste forms an integral structure after cooling.

[0035] In the embodiment, as shown in Figure 1As shown, the outer wall surface of the recovery tank 1 is sleeved with a heat preservation cotton sleeve 15 for heat preservation and heat insulation of the recovery tank 1, and the heat preservation cotton sleeve 15 is provided with fixed hoops 16 which are distributed in equidistance from top to bottom.

[0036] It should be noted that the heat preservation cotton sleeve 15 can play a role of heat preservation and heat insulation for the recovery tank 1, so as to reduce heat loss in the recovery tank 1 and avoid scalding when contacting the outer wall of the recovery tank 1, and the fixed hoops 16 can fix the heat preservation cotton sleeve 15.

[0037] The working principle and use process of the utility model are as follows: the tarpaulin color master batch is put into the recovery tank 1, the lifting hydraulic rod 10 is retracted, the lifting hydraulic rod 10 can drive the movable top plate 5 to descend through the connecting support 9, the movable top plate 5 is attached to the inner wall of the recovery tank 1 through the rubber ring 11, can seal the top of the recovery tank 1, the heating disc 4 can heat and melt the tarpaulin color master batch waste in the recovery tank 1, the compression hydraulic rod 14 can push the downward pressing top plate 8 to descend, and the height of the downward pressing top plate 8 is slightly higher than the liquid level height of the tarpaulin color master batch waste, so as to reduce the heating space in the recovery tank 1, the air in the recovery tank 1 can be pumped out through the vacuum pump 6, so that the recovery tank 1 is in a negative pressure state, the air in the tarpaulin color master batch waste can be quickly discharged during the heating process of the tarpaulin color master batch waste, so as to improve the compactness of the tarpaulin color master batch waste after melting, the tarpaulin color master batch waste forms an integral structure after cooling, the lifting hydraulic rod 10 pushes the movable top plate 5 and the downward pressing top plate 8 to lift, and the movable top plate 5 and the downward pressing top plate 8 are separated from the recovery tank 1, the discharge hydraulic rod 2 pushes the bottom supporting plate 3 to lift, the formed tarpaulin color master batch waste can be pushed out from the recovery tank 1 through the bottom supporting plate 3, the tarpaulin color master batch waste is pushed horizontally, is guided through the discharge guide roller 13, so that the tarpaulin color master batch waste can be quickly discharged, and the tarpaulin color master batch waste can be quickly discharged.

[0038] It should be understood that the above specific embodiments of the utility model are only used for example or explanation of the principle of the utility model, and do not constitute the limitation of the utility model. Therefore, any modification, equivalent replacement, improvement, etc. made without deviating from the spirit and scope of the utility model shall be included in the protection scope of the utility model. In addition, the appended claims of the utility model aim to cover all changes and modifications falling within the scope and boundary of the appended claims or the equivalent forms of such scope and boundary.

Claims

1. A waste collection device for tarpaulin masterbatch production, comprising a recycling tank (1), characterized in that, The bottom surface of the recycling tank (1) is equipped with a discharge hydraulic rod (2), the piston rod of the discharge hydraulic rod (2) penetrates the bottom cavity wall of the recycling tank (1), and the top of the piston rod of the discharge hydraulic rod (2) is connected to a bottom support plate (3), and a heating plate (4) is embedded on the upper surface of the bottom support plate (3). The top of the recycling tank (1) is movably provided with a movable top plate (5), and a compression hydraulic rod (14) is installed on the upper surface of the movable top plate (5). The piston rod of the compression hydraulic rod (14) penetrates the cavity wall of the movable top plate (5), and the bottom of the piston rod of the compression hydraulic rod (14) is connected to a pressing top plate (8). A vacuum pump (6) is installed on the upper surface of the movable top plate (5). The suction end of the vacuum pump (6) is connected to a telescopic vacuum connecting pipe (7). The bottom of the telescopic vacuum connecting pipe (7) is connected to the lower pressure top plate (8).

2. The waste collection device for tarpaulin masterbatch production according to claim 1, characterized in that, The recycling tank (1) is equipped with lifting hydraulic rods (10) on both sides. The piston rod of the lifting hydraulic rod (10) is connected to a connecting bracket (9), which is welded to the surface of the movable top plate (5).

3. The waste collection device for tarpaulin masterbatch production according to claim 2, characterized in that, The outer surfaces of the bottom support plate (3), the movable top plate (5) and the lower pressure plate (8) are all fitted with rubber rings (11) for sealing, and the outer walls of the rubber rings (11) respectively abut against the inner wall surface of the recycling tank (1).

4. The waste collection device for tarpaulin masterbatch production according to claim 3, characterized in that, The top of the side wall of the recycling tank (1) is welded with a discharge tray (12), and the upper surface of the discharge tray (12) is flush with the top of the recycling tank (1).

5. A waste collection device for tarpaulin masterbatch production according to claim 4, characterized in that, The surface of the discharge tray (12) is provided with discharge guide rollers (13), which are equidistantly distributed.

6. A waste collection device for tarpaulin masterbatch production according to claim 5, characterized in that, The outer wall surface of the recycling tank (1) is covered with an insulating cotton sleeve (15) for heat preservation and insulation of the recycling tank (1).

7. A waste collection device for tarpaulin masterbatch production according to claim 6, characterized in that, The surface of the thermal insulation cotton cover (15) is provided with fixing hoops (16), which are distributed at equal intervals from top to bottom.

Citation Information

Patent Citations

  • Color master batch waste treatment device

    CN220638542U