PE pipeline sweat soldering equipment

Abstract

The utility model discloses PE pipeline hot melting welding equipment, and relates to the technical field of welding equipment, the PE pipeline hot melting welding equipment comprises a supporting bottom frame and a heater, the middle part of the top surface of the supporting bottom frame is rotatably connected with the heater, and the top surface of the supporting bottom frame at two sides of the heater is symmetrically provided with supporting and fixing assemblies; the supporting and fixing assembly comprises a sliding rail box, a lead screw, a movable sleeve block, a supporting frame and fixing rollers, a PE pipeline is supported and fixed through the symmetrical cylindrical fixing rollers, and the supporting and fixing assembly is suitable for PE pipelines of different sizes by adjusting the distance between the two fixing rollers; the PE pipeline heat-melting welding equipment solves the problem that when different PE pipelines are fixed by existing PE pipeline heat-melting welding equipment, gaskets need to be disassembled and assembled repeatedly, so that welding operation is tedious, the use convenience of the heat-melting welding equipment is greatly improved, and the application range of the heat-melting welding equipment is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to welding equipment technical field especially relates to a PE pipeline hot melt welding equipment. BACKGROUND

[0002] PE pipeline is the pipeline that uses polyethylene as main material to make, has acid and alkali resistance, corrosion resistance, impact resistance and wear resistance and so on advantage, application scope is wide, PE pipeline is when paving, generally adopts hot melt mode splicing fixed, that is, the mating surface of two PE pipelines is tightly on heating tool to heat its flat end face until melting, removes heating tool, and two melted end faces are close together, and under the action of pressure, keep until joint cooling, make two pipeline connection become a whole.

[0003] But in the prior art, when PE pipeline is hot melt welded, when different diameter PE pipelines are encountered, the corresponding size annular gasket is installed in the fixed assembly, so as to adapt to different diameter PE pipelines, so that the annular gasket needs to be repeatedly fixed and disassembled during welding, so that the operation of PE pipeline during welding is more complicated. UTILITY MODEL CONTENTS

[0004] The utility model discloses a kind of PE pipeline hot melt welding equipment to solve the problem that existing PE pipeline hot melt welding equipment needs to repeatedly disassemble gasket when fixing different PE pipelines in prior art, and is proposed.

[0005] To achieve the above object, the utility model adopts the following technical scheme: including support chassis and heater, the support chassis top surface middle part is rotatably connected with heater, the support chassis top surface of heater both sides is symmetrically provided with support fixed assembly, the support fixed assembly includes slide rail box, screw rod, mobile sleeve block, support frame and fixed roller;

[0006] Two the slide rail box is symmetrically fixed in the support chassis top surface of heater side edge, each the slide rail box is rotatably connected with screw rod in inside, the screw rod is symmetrically screwed and is provided with mobile sleeve block, every two the mobile sleeve block of front and back extends to one end of slide rail box outside and is fixed in support frame bottom surface, each the support frame is fixed with fixed roller in inside, every two the screw rod rear end is fixed with driven wheel, two driven wheels are drivenly connected by belt between two slide rail boxes outside each the belt, one screw rod extends to one end of slide rail box rear side and is fixed on servo motor output end, servo motor is installed on screw rod rear side wall, another protective box is fixed between two the slide rail box of similar two in two support fixed assemblies below, and similar two screw rods are drivenly connected by another belt and driven wheel, two support fixed assemblies above and two support fixed assemblies below are liftablely connected.

[0007] Preferably, each of the four lead screws extending to the rear side of the slide rail box at the upper and lower outer ends is fixed with a bevel gear 1. The bottom of the two lower bevel gear 1s is meshed with a bevel gear 2, and the bottom of the bevel gear 2s is rotatably connected to the top surface of the fixed plate through bearings. The fixed plate is fixed to the rear wall of the support base. The top of each of the two bevel gear 2s is fixed with a guide rod, and the outer surface of the guide rod is symmetrically fixed with a limit block. The top of the two upper bevel gear 1s is meshed with a bevel gear 3. Each bevel gear 3 is slidably sleeved on the guide rod and the limit block. The top of each of the two bevel gear 3s is fixed with a support cylinder, and a support plate is rotatably sleeved on each support cylinder. The two support plates are fixed to the top surface of the upper slide rail box.

[0008] Preferably, each of the two movable sleeves on the lead screw has a threaded hole that mates with the lead screw, and the thread directions of the two movable sleeves on the lead screw are opposite.

[0009] Preferably, the diameter of each of the fixed rollers is greater than the height inside the support frame, a handle is fixed to the front edge of the heater, and the distance between the two support frames is greater than the thickness of the heater.

[0010] Preferably, both of the bevel gears have sliding holes inside that cooperate with the guide rod, and rectangular grooves that cooperate with the limiting block are formed on both sides of the sliding holes.

[0011] Preferably, the two rear protective boxes on the lower side are rotatably connected to the middle of their rear walls via bearings, and the two rear protective boxes on the upper side are fixed with lifting sleeves threaded onto the adjusting screws. Each adjusting screw has a crank handle fixed to one end extending above the lifting sleeve.

[0012] Preferably, the support cylinder is configured as a hollow T-shape, and the end of the support plate away from the slide rail box has a rotating hole that mates with the lower part of the support cylinder. The height of the transmission rod is equal to the height of the adjusting screw.

[0013] Preferably, a limiting slide rod is fixed on the rear wall of the protective box on both sides of the adjusting screw, and another lifting sleeve block is slidably provided on each of the two limiting slide rods. The other lifting sleeve block is fixed on the rear wall of the upper protective box.

[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0015] 1. In this utility model, PE pipes are supported and fixed by symmetrical cylindrical fixing rollers. By adjusting the distance between the two fixing rollers, different sizes of PE pipes can be accommodated. This solves the problem that existing PE pipe hot melt welding equipment requires repeated disassembly and reassembly of gaskets when fixing different PE pipes, which leads to cumbersome welding operations. This greatly improves the convenience of using the hot melt welding equipment and ensures the applicability of the hot melt welding equipment.

[0016] 2. In this utility model, by controlling the two sets of fixed rollers above separately, when splicing two PE pipes, one PE pipe can be fixed first, and then the other PE pipe can be pulled closer. Under the guidance of the fixed rollers, the centers of the two PE pipes can be quickly aligned, making it easier to align the PE pipes. Moreover, the adjustment of the fixed rollers can be completed by a servo motor, making the control of the welding equipment more convenient and labor-saving when in use. Attached Figure Description

[0017] Figure 1 This utility model provides a front view of the structure of a PE pipe hot melt welding device;

[0018] Figure 2 This utility model provides a schematic diagram of the back of the structure of a PE pipe hot melt welding device;

[0019] Figure 3 This utility model provides a structural cross-sectional schematic diagram of a PE pipe hot melt welding equipment;

[0020] Figure 4 This utility model presents a partial structural schematic diagram of a PE pipe hot melt welding equipment.

[0021] Legend: 1. Support base frame; 2. Heater; 3. Slide rail box; 4. Lead screw; 5. Moving sleeve block; 6. Support frame; 7. Fixed roller; 8. Servo motor; 9. Protective box; 10. Belt; 11. Bevel gear one; 12. Bevel gear two; 13. Bevel gear three; 14. Conducting rod; 15. Limiting block; 16. Support cylinder; 17. Support plate; 18. Fixed plate; 19. Adjusting screw; 20. Lifting sleeve block; 21. Crank handle; 22. Limiting slide rod. Detailed Implementation

[0022] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0024] like Figures 1-4 As shown, this utility model provides a PE pipe hot melt welding equipment, including a support base 1 and a heater 2. The heater 2 is rotatably connected to the middle of the top surface of the support base 1. Support fixing components are symmetrically arranged on the top surface of the support base 1 on both sides of the heater 2. The support fixing components include a slide rail box 3, a screw 4, a moving sleeve block 5, a support frame 6 and a fixing roller 7.

[0025] Two slide rail boxes 3 are symmetrically fixed to the top surface of the support base 1 on the side of the heater 2. Each slide rail box 3 is rotatably connected to a lead screw 4 through a bearing. Each lead screw 4 is symmetrically threaded with a movable sleeve 5. Each movable sleeve 5 on the lead screw 4 has a threaded hole that mates with the lead screw 4. The threads of the two movable sleeve 5 on each lead screw 4 are opposite in direction. The ends of every two movable sleeves 5 extending to the outside of the slide rail box 3 are fixed to the bottom surface of the support frame 6. Each support frame 6 has a fixed roller 7 inside. The rear end of each set of two lead screws 4 is fixed with a driven roller. The wheel is connected to the two driven wheels by a belt 10. A protective box 9 is fixed between the two slide rail boxes 3 on the outer side of each belt 10. One end of the lead screw 4 extends to the rear side of the slide rail box 3 and is fixed to the output end of the servo motor 8. The servo motor 8 is mounted on the rear side wall of the lead screw 4. Another protective box 9 is fixed between the two adjacent slide rail boxes 3 in the two lower support and fixing components. The two adjacent lead screws 4 are connected to the driven wheels by another belt 10. The two upper support and fixing components are connected to the two lower support and fixing components in a liftable manner.

[0026] To drive the upper lead screw 4 to rotate via the servo motor 8, bevel gear 11 is fixed to one end of each of the four lead screws 4 extending to the rear side of the slide rail box 3. The bottom of the two lower bevel gears 11 is meshed with bevel gear 2 12, and the bottom of the bevel gear 2 12 is rotatably connected to the top surface of the fixed plate 18 via bearings. The fixed plate 18 is fixed to the rear wall of the support base 1. The top of each of the two bevel gear 2 12 is fixed with a guide rod 14, and the outer surface of the guide rod 14 is symmetrically fixed with limit blocks 15. The top of the two upper bevel gears 11 is meshed with a bevel gear 3 13, and each bevel gear 3 13 is slidably sleeved on the guide rod 14 and the limit block 15. The top of each of the two bevel gear 3 13 is fixed with a support cylinder 16, and a support plate 17 is rotatably sleeved on the support cylinder 16. The two support plates 17 are fixed to the top surface of the upper slide rail box 3. The diameters of the bevel gears 11, 2 12 and 3 13 are equal.

[0027] When fixed, in order to ensure that the fixed roller 7 can support the PE pipe, the diameter of the fixed roller 7 is greater than the height inside the support frame 6. The front edge of the heater 2 is fixed with a handle, and the distance between the two support frames 6 is greater than the thickness of the heater 2. The bevel gear 13 is provided with a sliding hole that cooperates with the guide rod 14. The sliding hole is provided with a rectangular groove that cooperates with the limit block 15 on both sides. This ensures that when the guide rod 14 and the limit block 15 rotate, the bevel gear 13 can be driven to rotate, and at the same time, it will not affect the sliding of the bevel gear 13 on the guide rod 14. Meanwhile, the support cylinder 16 is set as a hollow T-shape to facilitate the rotation of the guide rod 14 and the limit block 15 inside the support cylinder 16. The end of the support plate 17 away from the slide rail box 3 is provided with a rotating hole that cooperates with the lower part of the support cylinder 16. The height of the guide rod 14 is equal to the height of the adjusting screw 19.

[0028] To adjust the distance between the upper and lower fixed rollers 7, the middle of the rear wall of the two lower rear protective boxes 9 is rotatably connected to the adjusting screws 19 via bearings. The middle of the rear wall of the two upper protective boxes 9 is fixed with lifting sleeves 20 threaded onto the adjusting screws 19. A crank 21 is fixed to one end of each adjusting screw 19 extending above the lifting sleeve 20. Limiting slide rods 22 are fixed on the rear wall of the protective boxes 9 on both sides of the adjusting screws 19. Another lifting sleeve 20 is slidably mounted on each of the two limiting slide rods 22. The other lifting sleeves 20 are fixed on the rear wall of the upper protective box 9.

[0029] The operating method and working principle of this device are as follows: During welding, first adjust the distance between the two fixed rollers 7 according to the diameter of the PE pipe to be welded. Turn on the servo motor 8, which drives the lead screw 4 to rotate. When the lead screw 4 rotates, it drives the bottom lead screw 4 to rotate simultaneously through the protective box 9. During rotation, the two moving sleeves 5 on each lead screw 4 move in opposite directions, adjusting the distance between the two fixed rollers 7. While the outer lead screw 4 rotates, it drives the bevel gear 11 to rotate. The bevel gear 11 drives the meshing bevel gear 2 12 to rotate. When the bevel gear 2 12 rotates, it drives the transmission rod 14 and the limiting block 15 to rotate, thereby driving the bevel gear 3 13 it is fitted with to rotate. When the bevel gear 3 13 rotates, it drives the upper bevel gear 11 to rotate, which in turn drives the upper lead screw 4 to rotate, thus adjusting the distance between the two fixed rollers 7. After adjusting the distance between the two fixed rollers 7 in each upper group, place a PE pipe between the two fixed rollers 7 below. Rotate the handle 21 on this side to rotate the adjusting screw 19. When the adjusting screw 19 rotates, it causes the upper fixed roller 7 to move down and clamp the PE pipe. Then, place another PE pipe on top of the other fixed roller 7 so that the opposite sides of the two PE pipes are in contact with the side of the heater 2. Turn on the heater 2 to heat the end of the PE pipe. After heating, rotate the heater 2 to move it out between the two PE pipes and push the unfixed PE pipe to fit against the end of the fixed PE pipe, so that the two are fused and welded. Then, rotate the handle 21 above the unfixed pipe to clamp the pipe with the upper fixed roller 7. After the two pipes are fixed, rotate the two handles 21 in the opposite direction to remove the two welded pipes.

[0030] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A PE pipe hot melt welding device, comprising a support base (1) and a heater (2), wherein the heater (2) is rotatably connected to the center of the top surface of the support base (1), characterized in that: The top surfaces of the support base (1) on both sides of the heater (2) are symmetrically provided with support and fixing components. The support and fixing components include slide rail box (3), lead screw (4), moving sleeve (5), support frame (6) and fixing roller (7). Two slide rail boxes (3) are symmetrically fixed on the top surface of the support base (1) on the side of the heater (2). Each slide rail box (3) is rotatably connected to a lead screw (4) through a bearing. Each lead screw (4) is symmetrically threaded with a movable sleeve (5). One end of every two movable sleeves (5) extending to the outside of the slide rail box (3) is fixed to the bottom surface of the support frame (6). Each support frame (6) is fixed with a fixed roller (7). Each set of two lead screws (4) has a driven wheel fixed at the rear end. The two driven wheels are connected by a belt (10). A protective box (9) is fixed between the two slide rail boxes (3) on the outer side of each belt (10). One of the lead screws (4) extends to one end of the slide rail box (3) and is fixed to the output end of the servo motor (8). The servo motor (8) is mounted on the rear side wall of the lead screw (4). Another protective box (9) is fixed between the two adjacent slide rail boxes (3) in the two lower support fixing components. The two adjacent lead screws (4) are connected by transmission through another belt (10) and the driven wheel. The two upper support fixing components and the two lower support fixing components can be connected in a lifting manner.

2. The PE pipe hot melt welding equipment according to claim 1, characterized in that: The four lead screws (4) at the upper and lower outer ends, extending to the rear side of the slide box (3), are all fixed with bevel gear 1 (11). The bottom of the two bevel gear 1 (11) are meshed with bevel gear 2 (12), and the bottom of the bevel gear 2 (12) is rotatably connected to the top surface of the fixed plate (18) through bearings. The fixed plate (18) is fixed to the rear wall of the support base (1). The top of the two bevel gear 2 (12) is fixed with a guide rod (14), and the guide rod ( 14) A limiting block (15) is symmetrically fixed on the outer surface. The top of the two bevel gears (11) are meshed with bevel gears (13). Each bevel gear (13) is slidably sleeved on the guide rod (14) and the limiting block (15). The top of the two bevel gears (13) is fixed with a support cylinder (16), and a support plate (17) is rotatably sleeved on the support cylinder (16). The two support plates (17) are fixed on the top surface of the upper slide box (3).

3. The PE pipe hot melt welding equipment according to claim 1, characterized in that: Each of the two movable sleeves (5) on the lead screw (4) is provided with threaded holes that cooperate with the lead screw (4), and the thread directions of the two movable sleeves (5) on the lead screw (4) are opposite.

4. The PE pipe hot melt welding equipment according to claim 1, characterized in that: The diameter of each of the fixed rollers (7) is greater than the height inside the support frame (6), the front edge of the heater (2) is fixed with a handle, and the distance between the two support frames (6) is greater than the thickness of the heater (2).

5. The PE pipe hot melt welding equipment according to claim 2, characterized in that: Both of the bevel gears (13) have sliding holes inside that cooperate with the guide rod (14), and rectangular grooves that cooperate with the limiting block (15) are opened on both sides of the sliding holes.

6. The PE pipe hot melt welding equipment according to claim 1, characterized in that: The two lower rear protective boxes (9) are connected to the middle of the rear wall of the two upper protective boxes (9) by a bearing, and the middle of the rear wall of the two upper protective boxes (9) is fixed with a lifting sleeve (20) threaded onto the adjusting screw (19). Each adjusting screw (19) is fixed with a crank handle (21) at one end extending above the lifting sleeve (20).

7. The PE pipe hot melt welding equipment according to claim 2, characterized in that: The support cylinder (16) is hollow T-shaped. The end of the support plate (17) away from the slide box (3) is provided with a rotating hole that cooperates with the lower part of the support cylinder (16). The height of the transmission rod (14) is equal to the height of the adjusting screw (19).

8. The PE pipe hot melt welding equipment according to claim 6, characterized in that: Limiting slides (22) are fixed on the rear walls of the protective boxes (9) on both sides of the adjusting screw (19). Another lifting sleeve (20) is slidably provided on each of the two limiting slides (22). The other lifting sleeve (20) is fixed on the rear wall of the upper protective box (9).

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