Integrated sorting track
By designing an integrated material selection track, the problem of mixed impurities and dust in electronic component feeding equipment during electronic product manufacturing was solved, achieving rapid material feeding and efficient screening, ensuring that the material feeding speed matches the automated production line, and improving production efficiency.
Patent Information
- Application Number
- CN202520191468.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-07
AI Technical Summary
In the production of electronic products, electronic component feeding equipment suffers from the problem of mixed small particles and dust, and the feeding speed cannot keep up with the needs of automated production lines.
An integrated material selection track was designed, including a disc body, a first material conveying channel, and a second material conveying channel. Through the combination of a guide trough, a tilting block, and a discharge channel, the electronic components are quickly screened and separated, ensuring that components enter the production equipment in the correct position, while impurities and dust are screened out.
It enables rapid feeding and efficient screening of electronic components, ensuring that the feeding speed matches the automated production line, improving production efficiency, and effectively removing impurities and dust.
Smart Images
Figure CN223822625U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a feeding equipment technical field, concretely relates to an integrated material selecting track. BACKGROUND
[0002] With the continuous development of society, electronic products are everywhere in people's life, and the production of electronic products is large in volume, usually in order to speed up the production efficiency, the whole production line adopts automatic production equipment to produce, can more obviously improve the production efficiency, after the automatic production efficiency of production line is improved, the feeding equipment of electronic components also needs to be improved automatically, so that the feeding speed can follow the automatic production speed of the production line, some electronic products can have two or more postures to enter the production equipment during production, but the discharge efficiency requirement is higher, some small particle impurities or large dust are mixed during feeding, which need to be screened out during feeding, the utility model is just to solve the above problems. SUMMARY
[0003] In view of the technical defects in the background art, the utility model provides an integrated material selecting track, which solves the above technical problems and meets the actual demand, and the specific technical scheme is as follows:
[0004] The integrated material selecting track comprises a disc body, the disc body is provided with a first feeding channel and a second feeding channel spirally upward from the bottom of the disc body, the bottom of the disc body is provided with a material guide groove in communication with the starting end of the first feeding channel and the second feeding channel, the disc body is provided with a discharge channel connected with the second feeding channel, the front part of the second feeding channel is located on the lower side of the first feeding channel, the length of the second feeding channel is longer than that of the first feeding channel, the rear part of the second feeding channel spirals to the upper side of the first feeding channel and is connected with the discharge channel, the end of the first feeding channel is inclined and connected with the second feeding channel, the first feeding channel is provided with a bottom surface one, the second feeding channel is provided with a bottom surface two, the bottom surface one of the end of the first feeding channel is inclined and connected with the bottom surface two of the middle part of the second feeding channel.
[0005] Preferably, the discharge channel comprises a turnover block in communication with the second feeding channel and a discharge block connected with the turnover block, the turnover block and the discharge block are fixedly connected with the disc body, the turnover block is provided with a bottom surface three connected with the bottom surface two, the bottom surface three is provided with a falling channel in communication with the discharge block, the width of the falling channel gradually increases from one end connected with the bottom surface three to the other end connected with the discharge block, the falling channel is provided with an arc-shaped bottom surface four and a sliding surface four connected with the arc-shaped bottom surface four, the sliding surface forms an angle smaller than 90° with the bottom surface of the disc body, and the angle gradually decreases to be close to the horizontal of the bottom surface of the disc body.
[0006] Preferably, the discharge block includes a bottom surface five, a backrest surface five fixedly connected with a side of the bottom surface five, and a fixed portion fixedly connected with another side of the bottom surface five, the discharge block is segmented into a front discharge segment connected with the turnover block, a middle discharge segment fixedly connected with the front discharge segment, and a rear discharge segment fixedly connected with the middle discharge segment, the bottom surface five, the backrest surface five, and the fixed portion extend from the front discharge segment to the middle discharge segment and the rear discharge segment, the rear discharge segment is fixedly connected with a limiting block, the limiting block is provided with a square avoiding position towards a lower side of the bottom surface five, the backrest surface five at a connection position of the middle discharge segment and the rear discharge segment is provided with a screening protrusion towards the center of the disc body, and a bottom of the screening protrusion has a gap with the bottom surface five.
[0007] Preferably, the bottom of the backrest surface five is provided with a plurality of grooves one, the backrest surface five is provided with a plurality of grooves three on a back side thereof and in communication with the grooves one, and the connection position of the bottom surface five of the middle discharge segment and the rear discharge segment with the backrest surface five is provided with a groove four in communication with the grooves one.
[0008] Preferably, the fixed portion of the middle discharge segment is provided with a discharging area, a side of the bottom surface five of the middle discharge segment towards the center of the disc body is provided with a discharging inclined surface, the discharging area is in communication with the discharging inclined surface, a part of the backrest surface five corresponding to the discharging area is provided with a blowing hole, and the blowing hole is arranged on an upper side of the groove four.
[0009] The electronic component is in the disc body, the electronic component in the disc body enters the first conveying channel and the second conveying channel, the arrangement of the guide groove enables the electronic component in the disc body to enter the bottom surface one of the first conveying channel and the bottom surface two of the second conveying channel more quickly, the end of the first conveying channel is in communication with the second conveying channel in an inclined manner, the electronic component enters the end of the first conveying channel and then slides into the second conveying channel, the electronic component enters the bottom surface three of the turnover block from the second conveying channel, after the electronic component continues to move and then falls into the falling channel and turns over, the electronic component falls on the arc-shaped ground four and the sliding surface and then enters the discharge block, the electronic component which is correctly positioned after being screened again in the middle discharge segment continues to enter the rear discharge segment, the electronic component which is correctly positioned enters the rear discharge segment from the gap of the screening protrusion, and the electronic component which does not meet the correct discharge position is blocked by the screening protrusion when passing through the gap and then turns over to enter the bottom of the disc body, so that the electronic component which does not meet the correct discharge position is screened out and enters the production equipment, thereby achieving the purpose of rapid feeding.
[0010] Some small impurities or dust follow the electronic components into the discharge middle section, the impurities or dust are either turned via the discharge slope into the discharge area, or the impurities or dust are turned into the groove four, the impurities or dust entering the groove four enter the groove one, and then pass through the groove one into the groove two and are discharged to the outside, or the impurities or dust pass through the groove one into the groove three and are discharged to the outside, thereby achieving the purpose of screening impurities or dust.
[0011] In conclusion, the utility model discloses a screening and transporting speed is fast, and efficiency is high. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is the structure schematic diagram of the discharge block of the integral type material selecting track of the utility model.
[0013] Figure 2 It is the structure schematic diagram of the discharge block of the integral type material selecting track of the utility model.
[0014] Figure 3 It is the structure schematic diagram of the A area of the utility model. Figure 2
[0015] Figure 4 It is the structure schematic diagram of the B area of the utility model. Figure 2
[0016] Figure 5 It is the structure schematic diagram of the C area of the utility model. Figure 2
[0017] It is the structure schematic diagram of the discharge block of the integral type material selecting track of the utility model. Figure 6
[0018] It is the structure schematic diagram of the integral type material selecting track of the utility model. Figure 7
[0019] It is the structure schematic diagram of the integral type material selecting track of the utility model. Figure 8
[0020] It is the structure schematic diagram of the integral type material selecting track of the utility model. Figure 9 DETAILED DESCRIPTION The embodiments of the utility model are not limited to the following examples, and the utility model relates to the necessary components in the related technical field, and should be regarded as the known technology in the technical field, which can be known and mastered by the technical personnel in the technical field.
[0021] The embodiments of the utility model are not limited to the following examples, and the utility model relates to the necessary components in the related technical field, and should be regarded as the known technology in the technical field, which can be known and mastered by the technical personnel in the technical field.
[0022] In the description of the utility model, it needs to explain that, the terms "upper", "lower", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the utility model product is used, which is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "one", "two" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In the description of the utility model, it also needs to be explained that, unless otherwise explicitly specified and limited, the terms "set", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication between the two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0023] As shown in Figures 1 to 9 The integral type material selecting track includes a disc body 1, the disc body 1 is provided with a first material conveying channel 2 and a second material conveying channel 3 spirally upward from the bottom of the disc body 1, the bottom of the disc body 1 is provided with a material guide groove 4 in communication with the starting end of the first material conveying channel 2 and the second material conveying channel 3, the disc body 1 is provided with a material outlet channel 5 in communication with the second material conveying channel 3, the front part of the second material conveying channel 3 is located on the lower side of the first material conveying channel 2, the length of the second material conveying channel 3 is longer than that of the first material conveying channel 2, the rear part of the second material conveying channel 3 spirals to the upper side of the first material conveying channel 2 and is in communication with the material outlet channel 5, the end of the first material conveying channel 2 is inclined and in communication with the second material conveying channel 3, the first material conveying channel 2 is provided with a bottom surface one 21, the second material conveying channel 3 is provided with a bottom surface two 31, and the bottom surface one 21 of the end of the first material conveying channel 2 is inclined and in communication with the bottom surface two 31 of the middle part of the second material conveying channel 3.
[0024] The electronic component in the embodiment includes a plastic base body 001, the plastic base body 001 includes a bottom side 0011 and a top side 0012, a left side 0013 and a right side 0014, the left side 0013 is provided with two L-shaped pins one 0015, and the right side 0014 is provided with an L-shaped pin two 0016, in the embodiment, the bottom side 0011 of the electronic component needs to be downward, the left side 0013 or the right side 0014 is oriented to the center of the disc body 1 for discharging, that is, the L-shaped pin one 0015 or the L-shaped pin two 0016 is oriented to the center of the disc body 1 for discharging, which is the correct discharging posture.
[0025] For ease of description, the correct discharge posture is described below as the bottom side 0011 of the electronic component facing down and the L-shaped pin 1 0015 or L-shaped pin 2 0016 facing the center of the disk 1.
[0026] In this embodiment, the electronic components are located within the disk body 1. These components enter the first conveying channel 2 and the second conveying channel 3. The guide groove 4 allows the electronic components to enter the bottom surface 21 of the first conveying channel 2 and the bottom surface 31 of the second conveying channel 3 more quickly. The widths of both bottom surfaces 21 and 31 are approximately the same as the bottom side surface 0011 of the electronic components. Electronic components that spiral upwards along the first and second conveying channels 2 and 3 generally have their bottom side surface 0011 facing upwards, with either L-shaped pin 0015 or L-shaped pin 0016 facing the center of the disk body 1. Electronic components that do not conform to the correct discharge posture tumble into the bottom of the disk body 1 via the first and second conveying channels 2 and 3, then re-enter the first and second conveying channels 2 and 3. Since the end of the first conveying channel 2 is inclined and connected to the second conveying channel 3, the electronic components slide into the second conveying channel 3 after entering the end of the first conveying channel 2. The second input channel continues to drive electronic components that basically meet the discharge posture into the discharge channel 5. The discharge channel 5 then filters out electronic components with the correct discharge posture and outputs them into the production equipment.
[0027] Based on the above embodiments, as a further preferred embodiment, the discharge channel 5 includes a flipping block 51 communicating with the second conveying channel 3 and a discharge block 52 connected to the flipping block 51. The flipping block 51 and the discharge block 52 are fixedly connected to the disc body 1. The flipping block 51 is provided with a bottom surface 311 connected to the bottom surface 2. The bottom surface 311 is provided with a falling channel 512 communicating with the discharge block 52. The width of the falling channel 512 gradually widens from the end connected to the bottom surface 311 toward the end connected to the discharge block 52. The falling channel 512 is provided with an arc-shaped bottom surface 4 5121 and a sliding surface 4 5124 connected to the arc-shaped bottom surface 4 5121. The sliding surface forms an angle of less than 90° with the bottom surface of the disc body 1, and the angle gradually decreases until it is close to being horizontal with the bottom surface of the disc body 1.
[0028] Electronic components enter the bottom surface 511 of the flipping block 51 from the second feeding channel 3. As the electronic components continue to move forward, they fall into the falling channel 512 and flip over. The width of the falling channel 512 gradually widens from the end connected to the bottom surface 511 towards the end of the discharge block 52. The falling channel 512 is provided with an arc-shaped bottom surface 5121 and a sliding surface 5124 connected to the arc-shaped bottom surface 5121. The sliding surface forms an angle of less than 90° with the bottom surface of the disk 1, and the angle gradually decreases until it is close to being horizontal with the bottom surface of the disk 1. This allows the electronic components to flip over slowly and smoothly enter the falling channel 512. The electronic components are positioned with the bottom side 0011 facing down and the L-shaped pin 0015 or L-shaped pin 0016 facing the center of the disk 1. They then fall on the arc-shaped bottom surface 5121 and the sliding surface 5124 and enter the discharge block 52.
[0029] Based on the above embodiments, as a further preferred embodiment, the discharge block 52 includes a bottom surface 521, a back surface 522 fixedly connected to the side of the bottom surface 521, and a fixing part 523 fixedly connected to the other side of the bottom surface 521. The discharge block 52 is divided into a front discharge section 524 connected to the flipping block 51, a middle discharge section 525 fixedly connected to the front discharge section 524, and a rear discharge section 526 fixedly connected to the middle discharge section 525. The bottom surface 521, the back surface 522, and the fixing part 523 extend from the front discharge section 524 to the middle discharge section 525 and the rear discharge section 526. The rear discharge section 526 is fixedly connected to a limiting block 527. The limiting block 527 has a square clearance 5271 on its lower side facing the bottom surface 521. The back surface 522 at the connection between the middle discharge section 525 and the rear discharge section 526 has a screening protrusion 528 facing the center of the disc body 1. The bottom of the screening protrusion 528 has a gap 529 with the bottom surface 521. The gap 529 is slightly higher than the height of the plastic substrate.
[0030] The fixing part 523 fixes the entire discharge block to the disk body 1. The electronic component at the end of the discharge channel 5 enters the bottom surface 521 of the discharge block 52 and then enters the front discharge section 524. In the front discharge section 524, the bottom side 0011 of the electronic component with the correct discharge posture is located on the bottom surface 521, and the L-shaped pin 1 0015 or L-shaped pin 2 0016 faces the center of the disk body 1. As the electronic component continues to move forward, it enters the middle discharge section 525 and then the rear discharge section 526. Before the electronic component enters the rear discharge section 526, the electronic component with the correct discharge posture enters the rear discharge section 526 through the gap 529 of the screen protrusion 528. The height of electronic components that do not conform to the correct discharge posture will be higher than that of electronic components that conform to the correct discharge posture. As a result, when electronic components that do not conform to the correct discharge posture pass through the gap 529, they are blocked by the screen protrusion 528 and flipped into the bottom of the disc 1, thereby screening out electronic components that do not conform to the correct discharge posture. Electronic components that conform to the correct discharge posture enter the discharge section 526.
[0031] When an electronic component with the correct discharge posture passes through the discharge section 526, its L-shaped pin 1 0015 or L-shaped pin 2 0016 is limited by the square clearance 5271, thereby enabling it to enter the production equipment with a continuous and stable correct discharge posture.
[0032] Based on the above embodiments, as a further preferred embodiment, the bottom of the backrest 522 is provided with a plurality of grooves 1 5221 and grooves 2 5222 that communicate with grooves 1 5221 and are connected to the outside. The back side of the backrest 522 facing the outside is provided with a plurality of grooves 3 5223 that communicate with grooves 1 5221. The height of groove 4 5251 is lower than the height of the plastic substrate. The connection between the bottom surface 521 of the discharge middle section 525 and the discharge rear section 526 and the backrest 522 is provided with groove 4 5251 that communicates with grooves 1 5221.
[0033] The fixing part 523 of the discharge section 525 is provided with a discharge area 5231. The bottom surface 521 of the discharge section 525 facing the center of the disc 1 is provided with a discharge slope 5232. The discharge area 5231 communicates with the discharge slope 5232. The back side 522 of the discharge area 5231 is provided with an air blowing hole 5225. The air blowing hole 5225 is located on the upper side of the groove 5251.
[0034] When an electronic component that is not in the correct posture passes through the unloading area 5231, the width of the bottom surface 521 becomes narrower due to the setting of the unloading ramp 5232. Furthermore, the back surface 522 of the unloading area 5231 is provided with an air blowing hole 5225. The force of the air blowing, combined with the instability of the electronic component that is not in the correct posture on the narrowed bottom surface 521, causes the electronic component that is not in the correct posture to become unstable and roll over through the unloading ramp 5232 into the unloading area 5231 and then roll into the bottom of the tray 1.
[0035] In addition, some small impurities or dust follow the electronic components into the discharge section 525. When these impurities or dust pass through the discharge section 525, they either tumble and enter the discharge area 5231 via the discharge ramp 5232, or they tumble and enter the fourth groove 5251. The impurities or dust entering the fourth groove 5251 then enter the first groove 5221, and then enter the second groove 5222 to be discharged to the outside. Alternatively, the impurities and dust may enter the third groove 5223 through the first groove 5221 and be discharged to the outside. This achieves the purpose of screening impurities or dust.
[0036] When an electronic component in the correct posture passes through the discharge section 525, the L-shaped pin 1 0015 or L-shaped pin 2 0016 will enter the groove 4 5251, and the bottom side 0011 of the electronic component will be on the bottom surface 521. Thus, the electronic component in the correct posture is very stable when passing through the unloading area 5231, and can smoothly pass through the discharge section 525 and enter the discharge section 526.
[0037] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. An integrated material selection track, characterized in that, The device includes a disc body (1), which has a first conveying channel (2) and a second conveying channel (3) spiraling upwards from the bottom of the disc body (1). The bottom of the disc body (1) has a guide groove (4) communicating with the beginning of the first conveying channel (2) and the second conveying channel (3). The disc body (1) has a discharge channel (5) connected to the second conveying channel (3). The front part of the second conveying channel (3) is located below the first conveying channel (2), and the length of the second conveying channel (3) is longer than that of the first conveying channel (2). The rear part of the second conveying channel (3) spirals to the upper side of the first conveying channel (2) and connects with the discharge channel (5). The end of the first conveying channel (2) is inclined and connected to the second conveying channel (3). The first conveying channel (2) has a bottom surface one (21), and the second conveying channel (3) has a bottom surface two (31). The bottom surface one (21) at the end of the first conveying channel (2) is inclined and connected to the bottom surface two (31) in the middle of the second conveying channel (3).
2. The integrated material selection track according to claim 1, characterized in that: The discharge channel (5) includes a flipping block (51) communicating with the second conveying channel (3) and a discharge block (52) connected to the flipping block (51). The flipping block (51) and the discharge block (52) are fixedly connected to the disc body (1). The flipping block (51) is provided with a bottom surface three (511) connected to the bottom surface two (31). The bottom surface three (511) is provided with a falling channel (512) communicating with the discharge block (52). The width of the falling channel (512) gradually widens from the end connected to the bottom surface three (511) toward the end connected to the discharge block (52). The falling channel (512) is provided with an arc-shaped bottom surface four (5121) and a sliding surface four (5124) connected to the arc-shaped bottom surface four (5121). The sliding surface forms an angle of less than 90° with the bottom surface of the disc body (1) and its angle gradually decreases to be close to the horizontal of the bottom surface of the disc body (1).
3. The integrated material selection track according to claim 2, characterized in that: The discharge block (52) includes a bottom surface (521), a back surface (522) fixedly connected to the side of the bottom surface (521), and a fixing part (523) fixedly connected to the other side of the bottom surface (521). The discharge block (52) is divided into a discharge front section (524) connected to the flipping block (51), a discharge middle section (525) fixedly connected to the discharge front section (524), and a discharge rear section (526) fixedly connected to the discharge middle section (525). The bottom surface (521), the back surface (522), and the fixing part (523) extend from the discharge front section (524) to the discharge middle section (525) and the discharge rear section (526). The discharge section (526) is fixedly connected to a limiting block (527). The limiting block (527) has a square clearance (5271) on the lower side facing the bottom surface (521). The discharge middle section (525) and the discharge section (526) have a screen protrusion (528) facing the center of the disc (1) on the back side (522) near the back surface (522). The bottom of the screen protrusion (528) has a gap (529) with the bottom surface (521).
4. The integrated material selection track according to claim 3, characterized in that the bottom of the backrest five (522) is provided with a plurality of groove one (5221) and groove two (5222) communicating with groove one (5221) and communicating with the outside; the back side of the backrest five (522) facing the outside is provided with a plurality of groove three (5223) communicating with groove one (5221); and the bottom surface five (521) of the discharge middle section (525) and the discharge rear section (526) is provided with groove four (5251) communicating with groove one (5221) at the connection between the bottom surface five (521) and the backrest five (522).
5. The integrated material selection track according to claim 3, characterized in that: The fixed part (523) of the discharge section (525) is provided with a discharge area (5231). The bottom surface (521) of the discharge section (525) facing the center of the disc (1) is provided with a discharge slope (5232). The discharge area (5231) is connected to the discharge slope (5232). The back side (522) of the discharge area (5231) is provided with an air blowing hole (5225). The air blowing hole (5225) is located on the upper side of the groove (5251).