Pipeline anti-blocking mechanism for biogas digester
By installing anti-clogging components inside the biogas pipeline and using a drive shaft to drive the cleaning brush and water suction roller, the problem of biogas pipeline blockage is solved, achieving stability and cleanliness of biogas output.
Patent Information
- Application Number
- CN202520189529.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-07
AI Technical Summary
Biogas pipelines are easily clogged by condensate and biogas sludge, affecting the stability of biogas output.
An anti-clogging component, including a filter plate, a cleaning component, and a water absorption component, is installed inside the biogas pipeline. The cleaning brush and water absorption roller are driven by a drive shaft to achieve automatic cleaning and moisture absorption, thus preventing clogging.
It effectively intercepts solid matter, automatically cleans the filter plate, ensures stable biogas output, and avoids poor exhaust caused by condensate buildup.
Smart Images

Figure CN223823569U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of biogas digester technology, specifically to a pipe anti-clogging mechanism for biogas digesters. Background Technology
[0002] A biogas digester is a facility for producing biogas. Biogas is a combustible gas produced by the fermentation of organic matter in an anaerobic environment under specific temperature, humidity, and pH conditions through microbial processes.
[0003] Biogas often contains water vapor. After biogas enters the pipeline from the biogas digester, the water vapor carried in the biogas will gradually condense into water and adhere to the pipe wall due to the temperature difference between the inside and outside of the digester. This will cause the accumulation of condensate and affect the output of biogas. In addition, during the process of biogas discharge, a small amount of biogas sludge will be carried into the pipeline by the airflow. This biogas sludge is prone to adhering to the pipeline and clogging it. Therefore, a pipeline anti-clogging mechanism for biogas digesters is proposed to solve the above problems. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a pipe anti-clogging mechanism for biogas digesters, which has the advantages of automatically cleaning the pipes to prevent blockages and solves the problem of poor exhaust in biogas pipes in existing technologies.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a pipe anti-clogging mechanism for a biogas digester, comprising a biogas pipe, wherein an anti-clogging component for preventing blockage is provided inside the biogas pipe, the anti-clogging component includes a filter plate for filtering, the filter plate is fixedly connected to the inside of the biogas pipe, the filter plate is composed of reinforcing ribs and a filter screen, a bearing is provided in the middle of the filter screen, the bearing is connected to a drive shaft, and one end of the drive shaft is connected to a drain hole for transmission;
[0006] The drive shaft is equipped with a cleaning component for cleaning the reinforcing ribs, and the other end of the drive shaft passes through the filter plate and is fixedly connected to a water-absorbing component for cleaning the inner wall of the biogas pipeline.
[0007] Furthermore, the cleaning component includes a transmission plate, which is fixedly connected to the rod of the transmission shaft. Two cleaning brushes for cleaning are symmetrically arranged on the transmission plate, and the cleaning brushes are kept in contact with the filter screen.
[0008] Furthermore, the water-absorbing assembly includes a transmission seat for installation, the transmission seat being fixedly connected to the transmission shaft, and both ends of the transmission seat being provided with water-absorbing rollers for cleaning the inner wall of the biogas pipeline, the water-absorbing rollers being in contact with the inner wall of the biogas pipeline.
[0009] Furthermore, a drainage groove is provided on the transmission seat, and both ends of the drainage groove are located at the bottom of the water-absorbing roller.
[0010] Furthermore, a drain hole for draining water is provided inside the drive shaft, and the drain hole is connected to the drainage groove.
[0011] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0012] I. The anti-clogging mechanism for biogas digesters is equipped with a filter plate, which effectively intercepts solids in biogas during use. Furthermore, the drive shaft drives the water absorption component to absorb moisture from the inner wall of the biogas pipeline, thereby ensuring stable biogas output.
[0013] Second, the anti-clogging mechanism for the pipeline in the biogas digester is equipped with a cleaning component that enables it to automatically clean the filter plate during use, thereby improving the filter plate's performance and preventing clogging caused by prolonged use. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a cross-sectional view of the structure of this utility model;
[0016] Figure 3 This is a schematic diagram of the anti-clogging component structure of this utility model;
[0017] Figure 4 This is a schematic diagram of the water-absorbing component structure of this utility model.
[0018] In the diagram: 1. Biogas pipeline; 2. Anti-clogging component; 21. Filter plate; 22. Reinforcing rib; 23. Filter screen; 24. Drive shaft; 25. Drive impeller; 26. Drain hole; 3. Cleaning component; 31. Drive plate; 32. Cleaning brush; 4. Water absorption component; 41. Drive seat; 42. Water absorption roller; 43. Drainage trough. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Example 1:
[0021] Please see Figure 1-4 This embodiment provides a pipe anti-clogging mechanism for a biogas digester, comprising a biogas pipe 1. An anti-clogging component 2 is installed inside the biogas pipe 1 to prevent blockage. The anti-clogging component 2 includes a filter plate 21 for filtration. The filter plate 21 is fixedly connected to the inside of the biogas pipe 1. The filter plate 21 consists of reinforcing ribs 22 and a filter screen 23. A bearing is provided in the middle of the filter screen 23, and a drive shaft 24 is connected to the bearing. One end of the drive shaft 24 is connected to a drive impeller 25 for transmission. A cleaning component 3 for cleaning the reinforcing ribs 22 is provided on the shaft of the drive shaft 24. The other end of the drive shaft 24 passes through the filter plate 21 and is fixedly connected to a water-absorbing component 4 for cleaning the inner wall of the biogas pipe 1.
[0022] As a preferred technical solution in this embodiment: In actual use, the operator can connect one end of the biogas pipeline 1 to the biogas digester and the other end, which is the discharge end, to the corresponding equipment. During the discharge of biogas, the filter screen 23 can effectively filter the biogas, thereby intercepting some floating objects. At the same time, during the discharge of biogas, the transmission impeller 25 will rotate. During the rotation of the transmission impeller 25, the transmission shaft 24 will rotate. During the rotation of the transmission shaft 24, the cleaning component 3 will clean the solid debris attached to the filter screen 23. Meanwhile, the other end of the transmission shaft 24 can drive the water absorption component 4 to rotate. During the rotation of the water absorption component 4, the condensate on the inner wall of the biogas pipeline 1 can be effectively collected, avoiding the situation where the exhaust is not smooth due to the adhesion of condensate.
[0023] Furthermore, in actual use, staff can install a water-absorbing filter layer inside the filter screen 23, such as an activated carbon layer or a calcium carbonate layer, to achieve the effect of drying biogas.
[0024] Example 2:
[0025] Please see Figure 1-4To achieve the effect of cleaning the filter screen 23 and the inner wall of the biogas pipe 1, the cleaning component 3 in this embodiment includes a transmission plate 31, which is fixedly connected to the rod of the transmission shaft 24. Two cleaning brushes 32 for cleaning are symmetrically arranged on the transmission plate 31, and the cleaning brushes 32 are kept in contact with the filter screen 23. The water absorption component 4 includes a transmission seat 41 for installation, which is fixedly connected to the transmission shaft 24. Both ends of the transmission seat 41 are provided with water absorption rollers 42 for cleaning the inner wall of the biogas pipe 1, and the water absorption rollers 42 are in contact with the inner wall of the biogas pipe 1. A drainage groove 43 is opened on the transmission seat 41, and both ends of the drainage groove 43 are located at the bottom of the water absorption rollers 42. A drainage hole 26 for drainage is opened in the transmission shaft 24, and the drainage hole 26 is connected to the drainage groove 43.
[0026] As a preferred technical solution in this embodiment: In actual use, when the transmission shaft 24 drives the transmission plate 31 to rotate, the two cleaning brushes 32 provided on the transmission plate 31 can effectively clean the solid impurities attached to the filter screen 23, thereby effectively avoiding the blockage caused by excessive debris during use. While the transmission shaft 24 rotates, it can drive the transmission seat 41 so that the two water suction rollers 42 can achieve a good adsorption effect on the condensate on the inner wall of the biogas pipe 1. At the same time, when the water suction rollers 42 adsorb too much water, it will flow into the drainage trough 43 under the action of gravity, and finally flow into the drain hole 26 through the drainage trough 43 and finally enter the biogas digester, thereby avoiding the water suction rollers 42 from absorbing too much water after long-term use, which would affect their water absorption effect.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A pipe anti-clogging mechanism for a biogas digester, comprising a biogas pipe (1), characterized in that: The biogas pipeline (1) is equipped with an anti-clogging component (2) to prevent blockage. The anti-clogging component (2) includes a filter plate (21) for filtering. The filter plate (21) is fixedly connected to the inside of the biogas pipeline (1). The filter plate (21) is composed of reinforcing ribs (22) and a filter screen (23). A bearing is provided in the middle of the filter screen (23). The bearing is connected to a drive shaft (24). One end of the drive shaft (24) is connected to a drain hole (26) for transmission. The drive shaft (24) is provided with a cleaning component (3) for cleaning the reinforcing rib (22), and the other end of the drive shaft (24) passes through the filter plate (21) and is fixedly connected to a water-absorbing component (4) for cleaning the inner wall of the biogas pipe (1).
2. The anti-clogging mechanism for pipelines in a biogas digester according to claim 1, characterized in that: The cleaning component (3) includes a transmission plate (31), which is fixedly connected to the rod of the transmission shaft (24). Two cleaning brushes (32) for cleaning are symmetrically arranged on the transmission plate (31), and the cleaning brushes (32) are in close contact with the filter screen (23).
3. The anti-clogging mechanism for pipelines in a biogas digester according to claim 1, characterized in that: The water absorption assembly (4) includes a transmission seat (41) for installation. The transmission seat (41) is fixedly connected to the transmission shaft (24). Both ends of the transmission seat (41) are provided with water absorption rollers (42) for cleaning the inner wall of the biogas pipe (1). The water absorption rollers (42) are in contact with the inner wall of the biogas pipe (1).
4. The anti-clogging mechanism for a biogas digester according to claim 3, characterized in that: The transmission seat (41) is provided with a drainage groove (43), and both ends of the drainage groove (43) are located at the bottom of the water absorption roller (42).
5. A pipe anti-clogging mechanism for a biogas digester according to claim 4, characterized in that: The drive shaft (24) has a drainage hole (26) for drainage, and the drainage hole (26) is connected to the drainage groove (43).