Foreign fiber cotton processing and recycling device

Abstract

The utility model discloses a foreign fiber cotton processing and recycling device, which relates to the technical field of foreign fiber cotton processing and comprises a cotton opening bin component and an impurity discharging component, the top of the cotton opening bin component is connected with a conveying pipe, a cotton processing component is horizontally mounted at the upper end in the cotton opening bin component, and the impurity discharging component is connected to the bottom of the cotton opening bin component. According to the foreign fiber cotton processing and recycling device, the connecting pipe and the impurity discharging opening are connected through the rotary adjusting flange structure, and meanwhile the discharging pipe, the adjusting pipe opening and the supporting pipe frame are connected through the rotary adjusting flange structure; in this way, the cotton bin opening assembly and the impurity discharging assembly which are connected with each other can flexibly rotate within a certain range, the adjusting pipe opening can also be freely rotated and adjusted relative to the discharging pipe, and therefore the use flexibility of the device structure is achieved, and connection of upstream equipment and downstream equipment and structural maintenance are facilitated.

Description

Technical Field

[0001] This utility model relates to the field of foreign fiber cotton processing technology, specifically a foreign fiber cotton processing, recycling and reuse device. Background Technology

[0002] Foreign fiber cotton refers to non-cotton fibers and colored fibers mixed in with cotton. These fibers include chemical fibers, silk, hemp, hair, plastic rope, etc. The presence of foreign fiber cotton can have a significant impact on the appearance and quality of textiles. Because these fibers have different properties from cotton fibers, they are prone to defects during textile printing, dyeing, and bleaching processes, resulting in discoloration on the fabric surface and affecting the product's appearance and grade.

[0003] The textile industry has increasingly stringent requirements for foreign fibers in pure cotton products. During the production process, foreign fiber removal machines are mostly used to remove foreign fibers, resulting in a large amount of foreign fiber cotton. This foreign fiber cotton, as well as some raw cotton with high foreign fiber content, cannot be used directly. In the past, a large number of people were needed to manually sort it for reuse, which was inefficient. Furthermore, conventional foreign fiber cotton processing and recycling devices use rigid pipes to connect with upstream and downstream equipment, which are prone to damage due to their inability to adapt to changes such as vibrations generated during equipment operation. At the same time, the connection of various structures in the device is also relatively restrictive.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and proposed a device for the treatment, recycling and reuse of foreign fiber cotton. Utility Model Content

[0005] The purpose of this invention is to provide a device for processing, recycling, and using foreign fiber cotton to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a foreign fiber cotton processing and recycling device, comprising a cotton opening hopper assembly and a waste removal assembly. The top of the cotton opening hopper assembly is connected to a conveying pipe, and a cotton processing assembly is horizontally installed at the upper part of the inside of the cotton opening hopper assembly. The waste removal assembly is connected to the bottom of the cotton opening hopper assembly. The waste removal assembly includes a discharge pipe, a connecting pipe, an adjusting pipe port, and a support pipe frame. A connecting pipe is vertically installed at the top of one end of the discharge pipe, and an adjusting pipe port is installed at one end of the discharge pipe. A support pipe frame is installed at the end of the adjusting pipe port away from the discharge pipe.

[0007] Furthermore, the cotton opening chamber assembly includes a processing chamber, a feed inlet, and a discharge outlet. The feed inlet is provided at one end of the top of the processing chamber, and the discharge outlet is provided at the other end of the top of the processing chamber.

[0008] Furthermore, the cotton opening chamber assembly also includes a waste discharge port and a perforated plate. The waste discharge port is provided in the middle of the bottom of the processing chamber, and a perforated plate is horizontally installed at the upper part of the interior of the processing chamber.

[0009] Furthermore, the lower end of the processing chamber has a bucket-shaped structure, and the waste discharge port is fixedly connected to the processing chamber. The top of both the feed port and the discharge port are provided with flange structures, and the connecting pipe and the waste discharge port are connected to each other through a rotating and adjusting flange structure.

[0010] Furthermore, the cotton processing assembly includes a shaft drive mechanism, a transmission mechanism, and a beater roller. The upper end of the shaft drive mechanism is equipped with the transmission mechanism, and the power output end of the transmission mechanism is connected to the beater roller.

[0011] Furthermore, the cotton processing assembly is horizontally mounted on the left and right ends of the processing chamber, and the beater roller is located inside the processing chamber, with the mesh plate mounted below the beater roller.

[0012] Furthermore, the waste removal assembly also includes a servo motor and an auger. The servo motor is horizontally mounted at the end of the discharge pipe away from the regulating pipe opening, and the power output end of the servo motor is connected to the auger via a coupling.

[0013] Furthermore, the auger is located inside the discharge pipe, and the end of the auger away from the servo motor is connected to the support pipe frame. Moreover, the discharge pipe, the regulating pipe, and the support pipe frame are connected to each other through a rotating regulating flange structure.

[0014] This utility model provides a device for processing, recycling, and using foreign fiber cotton, which has the following beneficial effects:

[0015] 1. This utility model connects the waste discharge port at the bottom of the processing chamber and the connecting pipe on the upper side of one end of the discharge pipe using a rotary adjusting flange structure. Simultaneously, the adjusting pipe opening between the discharge pipe and the support pipe frame is also connected using a rotary adjusting flange structure. Since the rotary adjusting flange structure is a special flange connection component with rotation and adjustment functions, compared with traditional flanges, it not only achieves a stable connection between devices but also allows for flexible angle adjustment and position positioning as needed. This design greatly improves the applicability and ease of use of the flange, enabling it to perform excellently in various complex environments and harsh working conditions. This allows the waste discharge assembly to rotate horizontally at any angle from the bottom of the cotton opening chamber assembly, while the support pipe frame can rotate vertically at any angle. The rotary adjusting flange structure allows for free rotation within a certain range, ensuring the stability and robustness of the structural connection while allowing easy adjustment of the relative positions of the connected equipment during installation or maintenance, avoiding operational difficulties caused by fixed positions.

[0016] 2. This utility model features a conveying pipe connected to the top of the cotton hopper assembly. This conveying pipe is constructed using a flexible metal hose structure. Made of high-quality metal material, this flexible metal pipe element possesses excellent flexibility and tensile strength, providing significant displacement compensation in all directions. Traditional rigid pipes are prone to damage due to their inability to adapt to these changes, while the metal hose effectively alleviates these problems through its superior flexibility and torsion resistance. This allows the entire device to be interconnected with upstream and downstream equipment using this conveying pipe structure. This allows for quick and flexible docking, largely ignoring the relative orientation of the components, while ensuring the stability and sealing of the docked structure and guaranteeing effective material transport. This ensures the practicality and flexibility of the device, while also reducing the frequency and cost of pipe maintenance. Attached Figure Description

[0017] Figure 1 This is a side-view structural diagram of the main body of the device for processing, recycling and using foreign fiber cotton according to this utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the cotton hopper component of a foreign fiber cotton processing and recycling device according to this utility model;

[0019] Figure 3 This is a three-dimensional structural diagram of the impurity removal component of a foreign fiber cotton processing and recycling device according to this utility model.

[0020] In the diagram: 1. Cotton hopper assembly; 101. Processing hopper; 102. Feed inlet; 103. Discharge outlet; 104. Waste discharge outlet; 105. Mesh plate; 2. Conveying pipe; 3. Cotton processing assembly; 301. Shaft drive mechanism; 302. Transmission mechanism; 303. Beating roller; 4. Waste discharge assembly; 401. Discharge pipe; 402. Connecting pipe; 403. Adjusting pipe port; 404. Support frame; 405. Servo motor; 406. Screwdriver. Detailed Implementation

[0021] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0022] like Figures 1 to 3As shown, a foreign fiber cotton processing and recycling device includes a cotton hopper assembly 1 and a waste removal assembly 4. The top of the cotton hopper assembly 1 is connected to a conveying pipe 2, and a cotton processing assembly 3 is horizontally installed inside the upper part of the cotton hopper assembly 1. The waste removal assembly 4 is connected to the bottom of the cotton hopper assembly 1 and includes a discharge pipe 401, a connecting pipe 402, an adjusting port 403, and a support frame 404. A connecting pipe 402 is vertically installed at the top of one end of the discharge pipe 401, and an adjusting port 403 is installed at one end of the discharge pipe 401. The support frame 404 is installed at the end of the adjusting port 403 away from the discharge pipe 401. The waste removal assembly 4 also includes a servo motor 405 and an auger 406. The servo motor 405 is horizontally installed at the end of the discharge pipe 401 away from the adjusting port 403, and the power output end of the servo motor 405 is connected via... The coupling is equipped with an auger 406, which is located inside the discharge pipe 401. The end of the auger 406 away from the servo motor 405 is connected to the support pipe frame 404. The discharge pipe 401, the adjusting port 403, and the support pipe frame 404 are connected to each other through a rotary adjusting flange structure. The waste discharge port 104 at the bottom of the processing chamber 101 and the connecting pipe 402 on the upper side of one end of the discharge pipe 401 are connected to each other through a rotary adjusting flange structure. At the same time, the adjusting port 403 between the discharge pipe 401 and the support pipe frame 404 is also connected to each other through a rotary adjusting flange structure. In this way, the waste discharge assembly 4 can be rotated and adjusted at any angle in the horizontal direction at the bottom of the cotton opening chamber assembly 1, while the support pipe frame 404 can be rotated at any angle in the vertical direction.

[0023] like Figures 1 to 3As shown, the cotton opening hopper assembly 1 includes a processing hopper 101, a feed inlet 102, and a discharge outlet 103. The feed inlet 102 is located at one top end of the processing hopper 101, and the discharge outlet 103 is located at the other top end. The cotton opening hopper assembly 1 also includes a waste discharge outlet 104 and a perforated plate 105. The waste discharge outlet 104 is located in the middle of the bottom of the processing hopper 101, and the perforated plate 105 is horizontally installed at the upper part of the interior of the processing hopper 101. The lower end of the processing hopper 101 has a bucket-shaped structure, and the waste discharge outlet 104 is fixedly connected to the processing hopper 101. Flange structures are provided at the top of both the feed inlet 102 and the discharge outlet 103. The connecting pipe 402 and the waste discharge outlet 104 are interconnected through a rotating and adjusting flange structure. The cotton processing assembly 3 includes a shaft drive. The assembly includes a drive mechanism 301, a transmission mechanism 302, and a beater roller 303. The upper end of the shaft drive mechanism 301 is equipped with the transmission mechanism 302, and the power output end of the transmission mechanism 302 is connected to the beater roller 303. The cotton processing assembly 3 is horizontally mounted on the left and right ends of the processing chamber 101, and the beater roller 303 is located inside the processing chamber 101. The perforated plate 105 is mounted below the beater roller 303. A conveying pipe 2 is connected to the top of the cotton opening chamber assembly 1. The conveying pipe 2 adopts a flexible metal hose structure. By using this structure to connect the conveying pipes 2 to each other, the relative positions of the pipes can be ignored to a certain extent for quick and flexible combination and docking, while ensuring the stability and sealing of the structure after docking.

[0024] In summary, as Figures 1 to 3 As shown, in use, the foreign fiber cotton processing and recycling device first connects the inlet 102 and outlet 103 at the top of the processing chamber 101 to the conveying pipe 2 using the flange structure at their respective tops. At the same time, the other ends of the two sets of conveying pipes 2 are connected to the upstream and downstream equipment respectively to ensure the effectiveness of cotton processing and conveying. Meanwhile, the output end of the conveying pipe 2 can be connected to the regulating pipe 403 and the impurity collection equipment to prevent the impurities separated in subsequent processing from scattering everywhere.

[0025] During equipment operation, the cotton processing component 3 located at the top of the cotton hopper assembly 1 and the impurity removal component 4 connected at the bottom will operate synchronously. When cotton enters the processing hopper 101 through the feed inlet 102, the shaft drive mechanism 301 starts to operate and drives the beater roller 303 connected to it via the transmission mechanism 302 to start to rotate horizontally at the upper part of the processing hopper 101. As the beater roller 303 rotates, it will rotate and beat the cotton that enters its operating range, and use its structure to rotate and pull large pieces of cotton into relatively smaller cotton clumps. In this reciprocating process, rotation and vibration will separate the fine impurities mixed in the cotton. Under the action of the mesh plate 105, the impurities will fall directly to the bottom side of the processing hopper 101. The processed cotton will gather towards the discharge port 103 under the operation of the beater roller 303 and leave the interior of the processing hopper 101 under the operation of the suction fan of the downstream equipment.

[0026] The impurities that are separated and fall to the bottom of the processing chamber 101 will enter the discharge pipe 401 through the discharge port 104 and the connecting pipe 402. At this time, under the operation of the servo motor 405, the auger 406 connected to it will rotate horizontally inside the discharge pipe 401 and push the collected impurities to the output end of the regulating pipe port 403, and transport the impurities to the downstream impurity recovery device for centralized storage for subsequent processing.

[0027] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A device for processing and recycling foreign fiber cotton, comprising a cotton hopper opening assembly (1) and a waste removal assembly (4), characterized in that: The top of the cotton opening hopper assembly (1) is connected to a conveying pipe (2), and a cotton processing assembly (3) is horizontally installed at the upper part of the inside of the cotton opening hopper assembly (1). The waste removal assembly (4) is connected to the bottom of the cotton opening hopper assembly (1). The waste removal assembly (4) includes a discharge pipe (401), a connecting pipe (402), an adjusting pipe port (403), and a support pipe frame (404). A connecting pipe (402) is vertically installed at the top of one end of the discharge pipe (401), and an adjusting pipe port (403) is installed at one end of the discharge pipe (401). A support pipe frame (404) is installed at the end of the adjusting pipe port (403) away from the discharge pipe (401). The connecting pipe (402) and the waste removal port (104) are connected to each other through a rotating adjusting flange structure. The discharge pipe (401), the adjusting pipe port (403), and the support pipe frame (404) are connected to each other through a rotating adjusting flange structure.

2. The device for processing, recycling, and using foreign fiber cotton according to claim 1, characterized in that, The cotton opening chamber assembly (1) includes a processing chamber (101), a feed inlet (102) and a discharge outlet (103). The feed inlet (102) is provided at one end of the top of the processing chamber (101), and the discharge outlet (103) is provided at the other end of the top of the processing chamber (101).

3. The device for processing, recycling, and using foreign fiber cotton according to claim 2, characterized in that, The cotton opening chamber assembly (1) also includes a waste discharge port (104) and a mesh plate (105). The waste discharge port (104) is provided in the middle of the bottom of the processing chamber (101), and the mesh plate (105) is horizontally installed at the upper inside of the processing chamber (101).

4. The foreign fiber cotton processing and recycling device according to claim 3, characterized in that, The lower end of the processing chamber (101) has a bucket-shaped structure, and the discharge port (104) is fixedly connected to the processing chamber (101). The top of the feed port (102) and the discharge port (103) are both provided with flange structures.

5. The foreign fiber cotton processing and recycling device according to claim 3, characterized in that, The cotton processing component (3) includes a shaft drive mechanism (301), a transmission mechanism (302) and a beater roller (303). The upper end of the shaft drive mechanism (301) is equipped with the transmission mechanism (302), and the power output end of the transmission mechanism (302) is connected to the beater roller (303).

6. The foreign fiber cotton processing and recycling device according to claim 5, characterized in that, The cotton processing component (3) is horizontally mounted on the left and right ends of the processing chamber (101), and the beater roller (303) is located inside the processing chamber (101), and the mesh plate (105) is mounted below the beater roller (303).

7. The device for processing, recycling, and using foreign fiber cotton according to claim 1, characterized in that, The discharge assembly (4) also includes a servo motor (405) and an auger (406). The servo motor (405) is horizontally mounted at the end of the discharge pipe (401) away from the regulating pipe (403), and the auger (406) is mounted on the power output end of the servo motor (405) through a coupling.

8. The foreign fiber cotton processing and recycling device according to claim 7, characterized in that, The auger (406) is located inside the discharge pipe (401), and the end of the auger (406) away from the servo motor (405) is connected to the support pipe frame (404).

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