Combing machine stable operation framework

Abstract

The utility model relates to the technical field of combing machines, and discloses a combing machine stable operation framework which comprises a shell, a traction mechanism is arranged in the shell, a movable plate is connected in the shell in a sliding mode, an adjusting mechanism is arranged in the movable plate, a rotating disc is rotationally connected in the shell, and the adjusting mechanism is arranged in the rotating disc. A dismounting and mounting mechanism is arranged in the rotating disc; the adjusting mechanism comprises a fixing plate, a sliding plate is slidably connected to the interior of the fixing plate, a top comb is fixedly connected to the bottom end of the sliding plate, a telescopic column is fixedly connected to the top end of the sliding plate, and the telescopic column is sleeved with a first spring. In the utility model, the spring pushes the sliding plate, continuously adjusts the position of the top comb, increases the tension, enables the top comb to powerfully comb fibers, removes short fiber impurities, improves the carding quality, reduces the problems of fiber winding and the like, reduces the shutdown times of equipment, ensures the normal operation of the equipment, and greatly improves the production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of combing machine technology, and in particular to a stable operating architecture for combing machines. Background Technology

[0002] In the textile industry, the birth and development of combing machines are of great significance. In the early days, rudimentary textile equipment could hardly meet the production needs of high-quality yarn. With the advancement of the Industrial Revolution, the demand for high-quality yarn surged, and combing machines came into being. Combing machines can effectively remove short fibers, impurities, and neps, significantly improving fiber quality. From the initial simple and inefficient models to today's modern equipment that integrates advanced technologies such as automated control and intelligent monitoring, combing machines have been constantly innovating. Currently, facing the market's pursuit of high-quality and diversified textiles, combing machines are developing towards high speed, high efficiency, and intelligence to adapt to ever-changing production needs.

[0003] A combing machine mainly consists of a feeding mechanism, a cylinder combing mechanism, a clamping mechanism, a separating and joining mechanism, a top combing mechanism, and a transmission mechanism. Its working principle is as follows: the feeding mechanism feeds in the cotton layer regularly; the clamping mechanism closes and clamps the cotton layer; the needles of the cylinder combing mechanism comb the front end of the cotton layer held by the clamping mechanism, removing short fibers and impurities. Subsequently, the separating and joining mechanism overlaps and separates the combed fiber tufts with the cotton web from the previous cycle; the top combing mechanism combs again to further remove residual short fibers and impurities; finally, the output mechanism outputs the combed cotton web and forms cotton slivers, thereby improving the quality and grade of the fibers.

[0004] In current actual working scenarios of combing machines, the internal top combs generally lack automatic tension adjustment functions. This deficiency makes it impossible to accurately control the combing force of the top combs when dealing with different fiber materials and complex and varied processing techniques. For example, when processing some special fibers, such as cashmere and silk, the inability to automatically adjust the tension can lead to problems such as excessive fiber damage and insufficient combing, which in turn affects the yarn quality, increases the defect rate, and requires frequent machine stops for manual adjustment, which seriously restricts production efficiency. Therefore, a stable operation architecture for combing machines is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above deficiencies, this utility model provides a stable operating architecture for a combing machine, aiming to improve the problem that the internal top comb in the prior art generally lacks automatic tension adjustment function.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A stable operating architecture for a combing machine includes a housing, a traction mechanism inside the housing, a sliding plate inside the housing, an adjustment mechanism inside the sliding plate, a rotating disk inside the housing, and a disassembly / assembly mechanism inside the rotating disk.

[0008] The adjustment mechanism includes a fixed plate, a sliding plate slidably connected inside the fixed plate, a top comb fixedly connected to the bottom end of the sliding plate, a telescopic column fixedly connected to the top end of the sliding plate, a spring sleeved on the outside of the telescopic column, and a feeding roller rotatably connected inside the housing.

[0009] As a further description of the above technical solution:

[0010] The top end of the first spring is fixedly connected to the inside of the fixed plate, and the bottom end of the first spring is fixedly connected to the top end of the sliding plate.

[0011] As a further description of the above technical solution:

[0012] The movable plate is slidably connected to an upper clamping plate, the movable plate is fixedly connected to a lower clamping plate, and the movable plate is rotatably connected to a cotton feeding roller.

[0013] As a further description of the above technical solution:

[0014] The upper clamping plate is slidably connected to the outside of the moving plate, and the moving plate is rotatably connected to a cotton feeding roller three.

[0015] As a further description of the above technical solution:

[0016] The traction mechanism includes a cleaning roller and a second cotton feeding roller. The cleaning roller and the second cotton feeding roller are externally rotatably connected to the inside of the housing. The inside of the housing is rotatably connected to a first cotton feeding roller, a winding roller, and a cotton board.

[0017] As a further description of the above technical solution:

[0018] The disassembly and assembly mechanism includes a fixed rod, the fixed rod is slidably connected to the outside of the rotating disk, a limit block is slidably connected to the inside of the fixed rod, a sliding plate is fixedly connected to the top of the limit block, a cylinder is fixedly connected to the outside of the fixed rod, a connecting rod is fixedly connected to the top of the sliding plate, and a spring is sleeved on the outside of the connecting rod.

[0019] As a further description of the above technical solution:

[0020] A pull rod is fixedly connected to the top end of the connecting rod, and the outside of the connecting rod is slidably connected to the inside of the rotating disk;

[0021] As a further description of the above technical solution:

[0022] The top end of the second spring is fixedly connected to the inside of the rotating disk, and the bottom end of the second spring is fixedly connected to the top end of the sliding plate.

[0023] This utility model has the following beneficial effects:

[0024] 1. In this utility model, during the operation of the combing machine, the top comb presses against the sliding plate when combing the top of the cotton sliver, and the spring pushes the sliding plate to continuously adjust the position of the top comb and increase the tension, so that the top comb can powerfully comb the fibers, remove short fibers and impurities, improve combing quality, reduce fiber entanglement and other problems, reduce the number of equipment downtimes, ensure the normal operation of the equipment, and greatly improve production efficiency.

[0025] 2. In this utility model, when it is necessary to clean and maintain the cylinder, pull the lever to drive the relevant components to slide out the limit block, release the restriction on the fixing rod, and the cylinder can be removed; when installing a new cylinder, insert the fixing rod, push the limit block, and wait for it to slide to the designated position, the spring pushes the limit block to fix it, simplifying the disassembly and assembly process, reducing time, and improving work efficiency. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of the stable operation architecture of the combing machine proposed in this utility model;

[0027] Figure 2 This is a schematic diagram of the mobile version of the stable operation architecture of the combing machine proposed in this utility model;

[0028] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0029] Figure 4 for Figure 2 Enlarged view of point B in the middle.

[0030] Legend:

[0031] 1. Housing; 2. Moving plate; 3. Fixed plate; 4. Sliding plate; 5. Top comb; 6. Telescopic column; 7. Spring 1; 8. Feeding roller; 9. Cotton board; 10. Rolling roller; 11. Cleaning roller; 12. Feeding roller 1; 13. Feeding roller 2; 14. Upper clamp plate; 15. Lower clamp plate; 16. Feeding roller 3; 17. Rotating disk; 18. Fixed rod; 19. Cylinder; 20. Limiting block; 21. Sliding plate; 22. Connecting rod; 23. Spring 2; 24. Pull rod. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Reference Figures 1 to 3 This utility model provides an embodiment of a stable operating architecture for a combing machine, including a housing 1. The housing 1 serves as the external support structure for the entire stable operating architecture of the combing machine, providing a space environment for the installation and operation of internal components. A traction mechanism is installed inside the housing 1. This traction mechanism is a key component for conveying fiber materials, ensuring that the fiber materials are conveyed according to a set path and speed, preparing for subsequent processing steps. A movable plate 2 is slidably connected inside the housing 1. The movable plate 2 can slide flexibly within the housing 1, providing a movable mounting base for the components above and around it. Its position can be adjusted according to different processing requirements, thereby better cooperating with subsequent processes. Continuing the operation of the components, the movable plate 2 is equipped with an adjustment mechanism inside, which can precisely adjust the relevant components to adapt to different fiber materials and processing requirements, thereby improving the working performance and processing quality of the combing machine. The housing 1 is rotatably connected to a rotating disk 17, which can rotate within the housing 1, providing a rotational motion mode for the components installed inside it, so that the relevant components can rotate and work according to a set trajectory. The rotating disk 17 is equipped with a disassembly and assembly mechanism, which allows the components installed on the rotating disk 17 to be easily and quickly disassembled and installed, greatly improving the efficiency of equipment maintenance and component replacement.

[0034] The adjustment mechanism includes a fixed plate 3, which serves as the basic fixed component of the adjustment mechanism and provides a stable installation platform for subsequent movable components. A sliding plate 4 is slidably connected inside the fixed plate 3. The sliding plate 4 can slide flexibly within the fixed plate 3 and is one of the key components for adjusting the position of the top comb 5. The bottom end of the sliding plate 4 is fixedly connected to the top comb 5, which is an important component of the combing machine for combing fibers. By combing the fiber tufts, it can remove short fibers, impurities, and defects from the fibers, improving fiber purity and combing quality. The top end of the sliding plate 4 is fixedly connected to a telescopic column 6. 6 can extend and retract within a certain range, providing guidance and support for the movement of the sliding plate 4, ensuring the stability and accuracy of the movement of the sliding plate 4. The telescopic column 6 is fitted with a spring 7, which plays an elastic buffering and pushing role in the adjustment mechanism. It can automatically adjust the position of the sliding plate 4 according to the pressure and combing requirements of the top comb 5. The housing 1 is rotatably connected to a feeding roller 8, which can rotate inside the housing 1 to place the fiber material to be processed. By rotating, the fiber material is gradually released into the processing area, ensuring a continuous supply of fiber material.

[0035] The top end of spring 7 is fixedly connected to the inside of the fixed plate 3, and the bottom end of spring 7 is fixedly connected to the top end of the sliding plate 4. This connection method allows spring 7 to effectively apply force to the sliding plate 4, thereby adjusting the position of the top comb 5. The upper clamping plate 14 is slidably connected to the outside of the moving plate 2. The upper clamping plate 14 can slide outside the moving plate 2 and cooperates with the lower clamping plate 15 to clamp and fix the fiber material, ensuring the stability of the fiber material during processing. The lower clamping plate 15 is fixedly connected to the outside of the moving plate 2. The lower clamping plate 15 and the upper clamping plate 14 work together to form a reliable clamping of the fiber material. The cotton feeding roller 3 16 is rotatably connected to the outside of the moving plate 2. The cotton feeding roller 3 16 can rotate outside the moving plate 2 to transport the fiber material to the processing area, control the conveying speed and amount of the fiber material, and ensure the continuity and stability of processing. The upper clamping plate 14 is slidably connected to the outside of the moving plate 2, further clarifying the connection method and movement relationship between the upper clamping plate 14 and the moving plate 2. The moving plate 2 is externally rotatably connected to a cotton feed roller 3 16. It is emphasized again that the cotton feed roller 3 16 is externally rotatably connected to the moving plate 2 and plays a role in fiber conveying.

[0036] The traction mechanism includes a cleaning roller 11 and a feeding roller 13. The cleaning roller 11 and the feeding roller 13 are externally rotatably connected to the inside of the housing 1. The cleaning roller 11 can perform preliminary cleaning of the fiber material, removing some impurities and loose fibers from the surface. The feeding roller 13 is used to further transport the fiber material to the processing area. The cleaning roller 11 and the feeding roller 13 work together to ensure the cleanliness and stability of the fiber material before entering the subsequent processing steps. The feeding roller 12 is rotatably connected inside the housing 1. The feeding roller 12 rotates inside the housing 1 and is an important link in the fiber material transportation process. It can perform preliminary traction and sorting of the fiber material, making it more suitable for subsequent processing. The winding roller 10 is rotatably connected inside the housing 1. The winding roller 10 can rotate inside the housing 1 and is used to wind the processed fiber material to form a roll product that is easy to store and transport. The cotton board 9 is fixedly connected inside the housing 1. The cotton board 9 provides a stable support plane for the processing of the fiber material, ensuring the flatness and stability of the fiber material during the processing.

[0037] Reference Figure 1 , Figure 2 and Figure 3 The disassembly and assembly mechanism includes a fixed rod 18, which serves as a crucial component connecting the cylinder 19 and the rotating disk 17. The fixed rod 18 is externally slidably connected to the interior of the rotating disk 17, allowing it to slide freely within the disk and providing a method for disassembling and installing the cylinder 19. A limit block 20 is slidably connected internally to the fixed rod 18, enabling it to slide within the rod and thus restricting and fixing its position. A sliding plate 21 is fixedly connected to the top of the limit block 20, sliding within the rotating disk 17 as the limit block 20 moves, making it a key component for the movement of the limit block 20. The cylinder 19 is externally fixedly connected to the fixed rod 18. The cylinder 19 is one of the core components of the combing machine for combing fibers, removing impurities and short fibers through high-speed rotation.

[0038] A connecting rod 22 is fixedly connected to the top of the sliding plate 21. The connecting rod 22 connects the sliding plate 21 and the pull rod 24, transmitting the tension of the pull rod 24 to the sliding plate 21 to control the limit block 20. A second spring 23 is sleeved on the outside of the connecting rod 22. The second spring 23 plays an elastic reset role in the disassembly and assembly mechanism, automatically providing a reset force when the limit block 20 slides out or into the fixed rod 18, ensuring the smooth progress of the disassembly and assembly process. A pull rod 24 is fixedly connected to the top of the connecting rod 22. The pull rod 24 is used by the operator for... The operating component, by pulling the lever 24, can control the limit block 20, thereby enabling the disassembly and installation of the cylinder 19. The external sliding connection of the connecting rod 22 is to the inside of the rotating disk 17, clarifying the connection method and motion relationship between the connecting rod 22 and the rotating disk 17. The top end of the second spring 23 is fixedly connected to the inside of the rotating disk 17, and the bottom end of the second spring 23 is fixedly connected to the top end of the sliding plate 21. This connection method allows the second spring 23 to effectively apply force to the sliding plate 21, realizing the automatic reset of the limit block 20.

[0039] Working principle: During normal use, the top comb 5 combs the tip of the cotton sliver, while simultaneously pressing the sliding plate 4 to slide inside the fixed plate 3. Spring 7 pushes the sliding plate 4, continuously pushing the top comb 5 to its position. Appropriately increasing the tension of the top comb 5 allows it to penetrate the fiber tuft more forcefully, strengthening the combing process and more effectively removing short fibers, impurities, and defects, thus improving fiber purity and combing quality. Reasonable tension in the top comb 5 makes the combing process smoother, reducing excessive friction or jamming between the top comb 5 and the fiber, minimizing fiber entanglement and blockage caused by poor combing, reducing downtime for cleaning and maintenance, and improving production efficiency.

[0040] When cleaning and maintenance of the cylinder 19 is required, pulling the lever 24 will cause the sliding plate 21 to slide inside the rotating disk 17 via the connecting rod 22. This allows the limiting block 20 to slide out from inside the fixed rod 18, thus removing the restriction on the position of the fixed rod 18. At this point, the fixed rod 18 can be slid to remove the cylinder 19 completely for cleaning and maintenance. When installing a new cylinder 19, the fixed rod 18 is slid inside the rotating disk 17. As the fixed rod 18 slides, it automatically pushes the limiting block 20 into the rotating disk 17. When the fixed rod 18 slides to the designated position, the spring 23 will automatically push the limiting block 20 into the fixed rod 18, thereby fixing the position of the cylinder 19 and completing the disassembly and assembly of the cylinder 19. The convenient disassembly and assembly steps reduce the disassembly and assembly time and improve work efficiency.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A stable operating architecture for a combing machine, comprising a housing (1), characterized in that: The housing (1) is provided with a traction mechanism inside, a movable plate (2) is slidably connected inside the housing (1), an adjustment mechanism is provided inside the movable plate (2), a rotating disk (17) is rotatably connected inside the housing (1), and a disassembly and assembly mechanism is provided inside the rotating disk (17). The adjustment mechanism includes a fixed plate (3), a sliding plate (4) is slidably connected inside the fixed plate (3), a top comb (5) is fixedly connected to the bottom end of the sliding plate (4), a telescopic column (6) is fixedly connected to the top end of the sliding plate (4), a spring (7) is sleeved on the outside of the telescopic column (6), and a feeding roller (8) is rotatably connected inside the housing (1).

2. The stable operation architecture of the combing machine according to claim 1, characterized in that: The top end of the spring (7) is fixedly connected to the inside of the fixed plate (3), and the bottom end of the spring (7) is fixedly connected to the top end of the sliding plate (4).

3. The stable operation architecture of the combing machine according to claim 1, characterized in that: The movable plate (2) is slidably connected to an upper clamping plate (14), the movable plate (2) is fixedly connected to a lower clamping plate (15), and the movable plate (2) is rotatably connected to a cotton feeding roller (16).

4. The stable operation architecture of the combing machine according to claim 3, characterized in that: The upper clamp plate (14) is slidably connected to the outside of the moving plate (2), and the moving plate (2) is rotatably connected to the outside of the feeding roller three (16).

5. The stable operation architecture of the combing machine according to claim 1, characterized in that: The traction mechanism includes a cleaning roller (11) and a second cotton feeding roller (13). The cleaning roller (11) and the second cotton feeding roller (13) are rotatably connected to the outside of the housing (1). The first cotton feeding roller (12) is rotatably connected to the inside of the housing (1). The winding roller (10) is rotatably connected to the inside of the housing (1). The cotton board (9) is fixedly connected to the inside of the housing (1).

6. The stable operation architecture of the combing machine according to claim 1, characterized in that: The disassembly and assembly mechanism includes a fixed rod (18), which is externally slidably connected to the inside of the rotating disk (17). A limit block (20) is slidably connected inside the fixed rod (18). A sliding plate (21) is fixedly connected to the top of the limit block (20). A cylinder (19) is fixedly connected to the outside of the fixed rod (18). A connecting rod (22) is fixedly connected to the top of the sliding plate (21). A spring (23) is sleeved on the outside of the connecting rod (22).

7. The stable operation architecture of the combing machine according to claim 6, characterized in that: The top end of the connecting rod (22) is fixedly connected to a pull rod (24), and the outside of the connecting rod (22) is slidably connected to the inside of the rotating disk (17).

8. The stable operation architecture of the combing machine according to claim 6, characterized in that: The top end of the second spring (23) is fixedly connected to the inside of the rotating disk (17), and the bottom end of the second spring (23) is fixedly connected to the top end of the sliding plate (21).

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